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1. RICOHTECH
Technical Instructions Printers OEM Info Tools & Supplies 1
CORPORATE Ricoh Fax 1900L, 2000L, Part Number: RICOH1135ENGINE Needle Nose Pliers
LOS ANGELES, USA 2050L, 2900L, 3900L Gram Load: 190 grams #2 Phillips head screw driver
US 1 800 394.9900 Yield @ 5%: 4,500 pgs #2 Phillips head screw driver
Int’l +1 818 837.8100 Pages/Min.: 6ppm #T-6 Torx driver
FAX 1 800 394.9910 SavinFax 3651, 3687, 3705,
Int’l +1 818 838.7047 3720, 3740 Resolution: 600 dpi 190g toner
Drum
ATLANTA, USA Wiper Blade
US 1 877 676.4223 Gestetner 9870, 9873, 9877,
Int’l +1 770 516.9488 9920, 9940 Padding powder
FAX 1 877 337.7976 Fuser Wand
Int’l +1 770 516.7794 Acetone
DALLAS, USA Swabs
US 1 877 499.4989 Lint Free Cloth
Int’l +1 972 840.4989
FAX 1 877 774.1750
Int’l +1 972 840.1750
MIAMI, USA
US 1 800 595.429 Photo 1
Int’l +1 305 594.3396 Step 1
FAX 1 800 522.8640
Int’l +1 305 594.3309 Using a small flat blade screwdriver
NEW YORK, USA remove the cartridge pins found on each
US 1 800 431.7884 end of the cartridge. (See Photo 1 and 2)
Int’l +1 631 345.0121
FAX 1 800 431.8812
Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
FAX 1 800 786.9049
Int’l +1 919 775.4584
TORONTO, CAN Photo 2
CAN 1 877 848.0818 Step 2
Int’l +1 905 712.9501
FAX 1 877 772.6773 Using a T-6 Torx driver, remove the two
Int’l +1 905 712.9502
torx screws located on each side of the
BUENOS AIRES, ARG cartridge. (See Photo 3 and 4)
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302
Int’l +62 03 9561-7751
SYDNEY, AUS
Photo 3 Photo 4
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302
Int’l +62 02 9548.2635
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX +5982 908.3816
Brand names and trademarks are the
properties of their respective holders
and are for descriptive use only.
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
2. 2 RICOH 1135/1435 Technical Instructions
Photo 5
Step 3
To separate the two sections pry the ends
of the waste hopper away from the toner
hopper. (See Photo 5) Slide the waste
section away from the toner hopper.
(See Photo #6)
Photo 6
Photo 7
Step 4
Remove the drum axle by pushing the
axle from the drive gear end of the car-
tridge and sliding it all the way through
the waste hopper. (See Photo 7)
Photo 8
Step 5
Carefully remove the drum. (See Photo 8)
Place the drum aside in a protected area
out of the light.
Photo 9
Step 6
Using a pair of needle nose pliers remove
the PCR from the saddle clips.
(See Photo 9) NOTE: Carefully clean the
PCR using dry compressed air.
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
3. RICOH 1135/1435 Technical Instructions 3
Photo 10
Step 7
Remove the two Philip screws holding
the wiper blade. (See Photo 10)
Step 8
Remove the blade. Clean the wiper blade
and the waste hopper using dry com-
pressed air or a vacuum.
Photo 11
Step 9
Apply padding powder to the wiper
blade, place the blade into the waste hop-
per and install the two screws that hold
the blade in place. (See Photo 11)
Photo 12
Step 10
Clean the PCR saddles using a swab
and alcohol.
Step 11
Place the cleaned PCR into the waste
hopper. (See Photo 12)
Photo 13
Step 12
Apply padding powder to the drum. Place
the drum into the waste hopper, slide the
drum shaft through the drum starting on
the non- gear side. (See Photo 13)
NOTE: The drum shaft is keyed and must
be positioned correctly in order to slide
through the wall of the waste hopper on
the drive gear side.
Photo 14
Step 13
Set the waste hopper aside in a protected
area out of the light.
Step 14
Remove the six gears from the end of the
Need help with a particular remanu-
toner hopper. (See Photo 14) facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
4. 4 RICOH 1135/1435 Technical Instructions
Photo 15
Step 15
Remove the screw holding the developer
roller locking end plate. (See Photo 15)
Photo 16
Step 16
Using needle nose pliers squeeze the
locking tabs that hold the locking plate
to the toner hopper. (See Photo 16)
Remove the locking plate.
Photo 18 Photo 17
Step 17
Rotate the cartridge 180°. Remove the
screw holding the developer roller lock-
ing end plate to the cartridge.
(See Photo #17)
Remove the copper developer roller con-
tact. (See Photo 18)
Photo 19
Step 18
Using needle nose pliers squeeze the
locking tabs that hold the locking plate to
the toner hopper. (See Photo #19)
Remove the locking plate.
Photo 20
Step 19
Using a small flat blade screwdriver pry
the developer roller bearing from the
shaft of the developer roller on the con-
tact side of the hopper. (See Photo 20)
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
5. RICOH 1135/1435 Technical Instructions 5
Photo 21
Step 20
Lift the developer roller by the shaft and
slide the roller away from the gear side of
the toner hopper. (See Photo 21)
NOTE: Clean the developer roller using
dry compressed air and a lint free cloth.
Photo 22
Do not lose the developer roller bearing
that fit on the shaft of the roller on the
gear side of the hopper. (See Photo 22)
Photo 23
Step 21
Remove the two screws holding the doc-
tor blade. (See Photo 23)
Photo 24
Step 22
The doctor blade consists of three parts.
First using needle nose pliers remove the
metal bracket that holds the doctor blade
in place. (See Photo 24) Next, remove the
doctor blade. (See Photo 25) Lastly using
needle nose pliers remove the metal
bracing bracket. (See Photo 26)
Photo 25 Photo 26
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
6. 6 RICOH 1135/1435 Technical Instructions
Photo 27
Step 23
Carefully clean the doctor blade using
Acetone and a swab.
Step 24
Remove the fill plug from the hopper.
(See Photo 27)
Photo 28
Step 25
Clean the toner hopper using dry com-
pressed air or a vacuum.
Step 26
Place the metal bracing bracket on to the
toner hopper. The contact post on the
end of the bracket must hit the contact
on the end of the hopper as shown in
photo 28.
Photo 29
Step 27
Place the doctor blade and the holding
bracket onto the toner hopper.
See Photo 29)
Photo 30
Step 28
Install the two screws that hold the doctor
blade assembly.
(See Photo 30)
Photo 31
Step 29
Slide the gear end of the developer roller
through the end of the toner hopper.
If the developer roller bearing was
removed slide the bearing onto the shaft
of the developer roller.
(See Photo 31)
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
7. RICOH 1135/1435 Technical Instructions 7
Photo 32
Step 30
Install the developer roller bearing
onto the shaft of the roller on the con-
tact side of the hopper.
(See Photo 32)
Photo 33
Step 31
Place the developer roller locking end
plate on the end of the developer roller
on the contact side of the hopper. Place
the developer roller contact onto the end
of the developer roller and install the
screw that holds the contact in place.
(See Photo 33)
Photo 34
Step 32
Place the developer roller locking plate
onto the end of the developer roller on
the gear side of the hopper and install the
screw that hold the locking plate in place.
(See Photo 34)
Photo 35
Step 33
Fill the toner hopper using 190 grams of
toner. Install the fill plug.
Step 34
Install the six gears onto the end of the
hopper. (See Photo 35)
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
8. 8 RICOH 1135/1435 Technical Instructions
Photo 36
Step 35
Join the toner hopper and waste hopper
together again. Install the cartridge pins
on each side of the cartridge.
(See Photo 36 and photo 37)
Photo 37
Photo 38
Step 36
Using a Torx T-6 driver install the two
screws into ends of the cartridge.
(See Photo 38 and photo 39)
Photo 39
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
9. Back in 1998, Ricoh released a family of machines based
on the Ricoh 2000L engine. The Ricoh Fax 1900L, 2000L,
and 2050L are all considered by Ricoh as low volume
machines rated at6 pages per minute and a monthly
duty cycle of only 1,500 pages. Ricoh’s mid volume
machines, the 2900L, 2900LI, 3900L, and the 3900NF print
at a speed of 10 pages per minute and have a monthly
duty cycle of 2,000 pages per month.
The Ricoh 2000L engine uses the Type 1135 or Type
1435 (if outside of the US) cartridge, an all in one car-
tridge design which is not normally found in Ricoh Rich 1135/1435
machines. The Type 1135/1435 cartridge is capable of
printing 4,500 pages at 5% coverage and contains 190
grams of toner. The only difference between the Type
1135 and Type 1435 cartridges is in the tab found on the
handle of the cartridge. This feature can be used to iden-
tify which machine the cartridge will fit.
Figure 1 shows a picture of the identification tab of the
Type 1135 cartridge. Note the distance the arm is away
from the handle (5/16”), and the letter “B” is found on the
ID tab. On the Ricoh Type 1435 cartridge (not shown) the
arm is 9/16” away from the handle and the letter “A” is
found on the ID tab.
Figure 1