This document provides technical instructions for recycling a Samsung ML5000 toner cartridge. It includes 23 steps with accompanying photos detailing how to disassemble the cartridge into its main components. The steps cover removing screws and clips, separating sections, cleaning individual parts like the drum, developer roller, and PCR, and reassembling the cartridge. Contact information and part numbers are also listed for compatible printer models and replacement components available from Future Graphics.
Manual utilizado nos modelos Sharp AL 1000 para impressoras AL 1010 | AL 1020 | AL 1041 | AL 1200 | AL 1220 | AL 1250 | AL 1551 | AL 1631 | AL 1641 | AL 1661 | XD100.
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Manual de Recarga Samsung 5050 | 5100 | 5500 | ML 5000
1. ML5000TECH
Technical Instructions Printers / OEM Info Tools 1
Xerox Work Center 390 Lexmark Optra #1 Phillips Screwdriver
CORPORATE Toner Part Num.: 113R462 E310/E312/E312L Small Flat Blade Screwdriver
LOS ANGELES, USA Page Yield @ 5%: 3,000 pgs Toner Part Num: 13T0301 Needlenose Pliers
US 1 800 394.9900 Resolution: 6,000 dpi Page Yield @ 5%: 3,000 pgs Soft Lint-Free Cloth
Int’l +1 818 837.8100
FAX 1 800 394.9910 Resolution: 1,200 dpi Cotton Swabs
Xerox Docuprint
Int’l +1 818 838.7047 Anhydrous Isopropyl Alcohol
P8E/P8EX/WC385 Toner Part Num: 13T10
ATLANTA, USA Vacuum or Compressed Air
Toner Part Num.: 13R00296 Page Yield @ 5%: 6,000 pgs
US 1 877 676.4223 Page Yield @ 5%: 5,000 pgs Resolution: 1,200 dpi
Int’l +1 770 516.9488
FAX 1 877 337.7976 Resolution: 1,200 dpi
Int’l +1 770 516.7794
DALLAS, USA
US 1 877 499.4989
Int’l +1 972 840.4989 Photo 1
FAX 1 877 774.1750 Step 1
Int’l +1 972 840.1750
MIAMI, USA Using a Phillips screwdriver remove the
US 1 800 595.429 two screws from the top of the cartridge.
Int’l +1 305 594.3396
FAX 1 800 522.8640 (See Photo 1)
Int’l +1 305 594.3309
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 345.0121
FAX 1 800 431.8812
Int’l +1 631345.0690
SANFORD,USA
US 1 800 786.9049
Int’l +1 919 775.4584
Photo 2
FAX 1 800 786.9049
Int’l +1 919 775.4584 Step 2
TORONTO, CAN With a small flat blade screwdriver release
CAN 1 877 848.0818 the three clips located on the front of the
Int’l +1 905 712.9501 cartridge under the handle.
FAX 1 877 772.6773
Int’l +1 905 712.9502 (See Photo 2)
BUENOS AIRES, ARG
ARG 0810 444.2656
Int’l +011 4583.5900
FAX +011 4584.3100
MELBOURNE, AUS
AUS 1 800 003. 100
Int’l +62 03 9561.8102
FAX 1 800 004.302 Photo 3
Int’l +62 03 9561-7751
Step 3
SYDNEY, AUS
To separate the two sections, lift up on
AUS 1 800 003.100
Int’l +62 02 9648.2630 the front of the toner hopper. Be careful
FAX 1800 004.302 when separating the two sections, toner
Int’l +62 02 9548.2635
will spill out of the toner hopper.
MONTEVIDEO,URY
(See Photo 3)
URY 02 902.7206
Int’l +5982 900.8358 NOTE: Do not break off the clips on the
FAX +5982 908.3816
back of the hopper.
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
2. 2 Samsung ML5000 Technical Instructions
Photo 4
Step 4
Using dry compressed air or a vacuum,
clean out both sections of the cartridge.
Notes Step 5
Remove the three screws holding the end
caps on each side of the cartridge.
(See Photos 4 and 5)
Photo 5
Photo 6
Step 6
Remove the drum shutter arm from the
contact end cap, rotate the drum shutter
up towards the handle on the cartridge
until the tab on the shutter fits through the
notch on the end cap. (See Photo 6)
NOTE: Let the shutter dangle; Do not
remove the shutter from the other end
cap.
Photo 7 Photo 8
Step 7
Pull the contact end cap from the side of
the cartridge.
(See Photo 7)
NOTE: Do not lose the white bearing that
fits on the foam feed roller axle
(See Photo 8)
Photo 9
Step 8
Located ONLY on the contact end cap of
the fax cartridge is a blown 100m fuse. This
fuse must be replaced each time this car-
tridge is recycled. Replace the fuse.
(See Photo 9)
Need trust-worthy, detailed Technical
Instructions for another engine?
Visit: www.futuregraphicsllc.com
3. Samsung ML5000 Technical Instructions 3
Photo 10
Step 9
With the drum shutter still attached,
remove the end cap from the gear side of
the hopper.
Notes
(See Photo 10)
NOTE: Once again there is a white bearing
on the foam feed roller axle. Do not lose
the bearing.
Photo 11
Step 10
Photo 11 shows the gear alignment of the
hopper. Remove the five white gears from
the hopper.
(See Photo 11)
Photo 12
Step 11
Remove the two metal gear axles from the
gear side of the hopper.
(See Photo 12)
Photo 13
Step 12
On each end of the PCR there is a screw
that holds the PCR saddles in place,
remove the two screws.
(See Photo 13)
Photo 14
Step 13
Lift out the PCR. NOTE: Do not lose the
gear that fits on the end of the PCR.
(See Photo 14)
Clean the PCR using a PCR cleaner.
Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900
4. 4 Samsung ML5000 Technical Instructions
Photo 18
Step 18
Release the two clips that hold the devel-
oper roller end cap.
Step 14
(See Photo 18 and 19)
Remove the three screws that
Remove the end cap.
hold the wiper blade.
(See Photo 15)
Photo 15 Photo 19
Photo 20
Step 15 Step 19
Lift out the wiper blade straight Slide the developer roller out through the
up to remove. side of the hopper.
Step 16 (See Photo 20)
Grab the drum by the gears and Clean the developer roller using a dry lint-
lift the drum out of the hopper. free cloth.
Clean the drum using a lint free
cloth. (See Photo 16)
Photo 16 Photo 21
Step 20
Remove the two screws that hold the
doctor blade.
(See Photo 21)
Step 21
Lift the doctor blade up. It may be neces-
sary to remove the small foam strips that
are connected to the back of the doctor
blade. Clean the doctor blade using
alcohol and a cotton swab.
Photo 17
Step 17 Step 22
Remove the black gear from
Apply a seal to the toner hopper.
the developer roller axle.
(See Photo 17) Step 23
Reassemble in reverse order.
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
5. ENGINE FACT SHEETT
PRINTER MODEL COMPATIBILITY
PRINTER MODEL OEM NUMBER
Lexmark Optra E310 13T0101
Lexmark Optra E312 13T0101
Lexmark Optra E312L 13T0101
Olivetti PGL 8L
Samsung ML-5000A ML+5000D5
Samsung ML-5000G ML+5000D5
Samsung ML-5050G ML+5000D5
Samsung ML-5100A ML+5000D5
Xerox Docuprint P8e 113R296
Xerox Docuprint P8ex 113R296
Xerox WorkCentre 385 113R296
Xerox WorkCentre 390 113R462
FUTURE GRAPHICS PRODUCT LISTING
Produc t Description Item N umb er Pack Qt y.
Cartridge Box Label Two-Color Self-Adhesive ML5000LABEL 100
Cartridge Tech Guide Remanufacturing Instructions ML5000TECH 1
Developer Roller ML5000DVRROL 10
Doctor Blade Doctor Bar With Sponge ML5000DRBLADEG 10
Drum AEG ML5000AEG 5/60
Drum ML5000DRUMG 15/50
Fuse Drum Unit Reset Fuse, Fax ML5000FUSED 10
PCR For Printer (Not for Fax), New, Onyx ML5000PCR 10
Seal Adhesive Goldseal ML5000GOLDSEAL 50
Seal Adhesive Onyx, Reinforced ML5000SEALONYXR 50
Toner Bulk Bag, 22 lb Per-Fil - Box of 1, Sold per Box ML500010KG 1
Toner 160gm Bottle ML5000TNR160 10
Wiper Blade ML5000WBLADEG 10/200
Los Angeles, USA Atlanta, USA Dallas, USA Miami, USA New York, USA Sanford, USA
US 1 800 394.990 US 1 877 676.4223 US 1 877 499.4989 US 1800 595.4297 US 1 800 431.7884 US 1 800 786.9041
Int’l +1 818 837.8100 Int’l +1 770 516.9488 Int’l +1 972 840.4989 int’l +1 305594.3396 Int’l +1 631 345.0121 Int’l +1 919 775.4551
FAX 1 800 394.9910 FAX 1 877 337.7976 FAX 1 877 744.1750 FAX 1 800 522.8640 FAX1 800 431.8812 FAX 1 800 786.9049
Int’l + 818 838.7047 Int’l +1 770 516.7794 Int’l +1 972 840.1750 Int’l +1 305 594.3309 Int’l +1 631 345.0690 Int’l +1 919 775.4584
Toronto, CAN Sydney, AUS Melbourne, AUS Buenos Aires, ARG Montevido, URY
CAN 1 877 848.0818 AUS 1 800 003.100 AUS 1 800 003.100 ARG 0810 444.2656 URY 02 902.7206
Int’l 1 905 712.9501 Int’l +62 02 9648.2630 Int’l +62 03 9561.8102 FAX +011 4584.3100 FAX +5982 908.3816
FAX 1 877 772.6773 FAX 1 800 004.302 FAX 1 800 004.302
Int’l +1 905 712.9502 Int’l +62 02 9648.2635 Int’l +62 03 9561.7751
Future Graphics (FG) is a distributor of compatible replacement parts and products for imagining equipment.
None of FG's products are genuine OEM replacement parts and no affiliation or sponsorship is to be implied between FG and any OEM.