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Presentation on
PRETREATMENT (SCOURING & BLEACHING)
PRESENTED
By
Name: Shawan Roy
ID: 11122107023
Intake: 5th
Section: 01
B.Sc. In Textile Engineering, BUBT
To
Md. Mahabub Hasan
Lecturer,
Department of Textile Engineering,
BUBT
CHAPTER
• What is pretreatment?
• Types of Pretreatment Process.
• What is Scouring?
• Objective of Scouring.
• Recipe of Scouring.
• Future of Scouring.
• What is Bleaching?
• Objective of Bleaching.
• Recipe of Bleaching.
• Future of Bleaching.
• Conclusion
PRETREATMENT
• Pretreatment means treatment
the fabric, yarn or fiber before
dyeing.
• Pretreatment processes include
desizing, scouring, and bleaching
which make subsequent dyeing
and softening processes easy.
TYPES OF PRETREATMENT PROCESS
• There are various types of
pretreatment process.
• Singeing
• Desizing
• Scouring
• Bleaching
• Mercerizing etc.
SCOURING
• The term scouring applies to the
removal of impurities such as oil,
wax gum, soluble impurities and
solid dirt commonly found in
textile material.
• The process consists essentially of
treatment with alkali, a good
supply of water is essential.
OBJECTIVE OF SCOURING
• To remove natural as well as
added impurities of essentially
hydrophobic character as
completely as possible.
• To increase absorbency of textile
materials.
• To leave the fabric in a highly
hydrophilic condition without
undergoing physical or chemical
treatment or damage.
RECIPE OF SCOURING
• Sodium Hadroxyde = 4gm/l
• Soda ash = 2gm/l
• Wetting Agent = 1cc/l
• Sequestering Agent = 1cc/l
• Detergent = 1gm/l
• Time = 30min
• Temperature = 95°C
• pH = 10.5 - 11
• M:L = 1:10
FUTURE OF SCOURING
• EcoScour or Bio-scouring is
possible in future scouring
process.
• Features:
– No caustic soda
– Neutral pH scouring process
– Combined scouring and bio-finishing
• Benefits
– Up to 31% shorter process
– Softer fabrics
– Enhanced absorbency/dye uptake
– Reduced fabric weight loss
BLEACHING
• The process of destroying natural
color from fabric is called
bleaching
• This bleaching done by destroying
the chromophore linkage from
fabric.
• Oxidizing or reducing agent must
be needed to break the
chromophore linkage
OBJECTIVE OF BLEACHING
• To produce white fabric by destroying
coloring matter with minimum fiber
degradation.
• Further improvement of whiteness by
treatment with optical whiteness agents.
• Removal of colored impurities.
• Removal of the seed coats.
• Minimum tendering of fiber.
• Technically reliable & simple mode of
operation.
• Low chemical & energy consumption.
• Increasing the degree of whiteness.
RECIPE OF BLEACHING
• Hydrogen peroxide = 5gm/l
• Sodium Silicate = 2.5gm/l
• Wetting Agent = 1cc/l
• Sequestering Agent = 1cc/l
• Detergent = 1gm/l
• Time = 30min
• Temperature = 95°C
• pH = 10.5 - 11
• M:L = 1:10
FUTURE OF BLEACHING
• Enzymatic bleaching is the advance
type of bleaching which is used in
future.
• Features:
– No Hydrogen peroxide
– Neutral pH bleaching process
– Enzyme should be automatically destroy.
• Benefits
– Up to 25% shorter process
– Enhanced brightness or whiteness of
fabric
– Increase the reflection of whitness.
CONCLUSION
• Now a days scouring and bleaching must be done in same
machine with combined recipe.
• Souring and bleaching are must be needed for white fabric.
• For dark shade of dyeing we can reduce our cost by removing
any of this process.
• But in light shade those two process must be needed.
• In future, we can imagine that the all pretreatment section are
must be done in one machine.
Presentation on Pretreatment (Scouring & Bleaching)

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Presentation on Pretreatment (Scouring & Bleaching)

  • 2. PRESENTED By Name: Shawan Roy ID: 11122107023 Intake: 5th Section: 01 B.Sc. In Textile Engineering, BUBT To Md. Mahabub Hasan Lecturer, Department of Textile Engineering, BUBT
  • 3. CHAPTER • What is pretreatment? • Types of Pretreatment Process. • What is Scouring? • Objective of Scouring. • Recipe of Scouring. • Future of Scouring. • What is Bleaching? • Objective of Bleaching. • Recipe of Bleaching. • Future of Bleaching. • Conclusion
  • 4. PRETREATMENT • Pretreatment means treatment the fabric, yarn or fiber before dyeing. • Pretreatment processes include desizing, scouring, and bleaching which make subsequent dyeing and softening processes easy.
  • 5. TYPES OF PRETREATMENT PROCESS • There are various types of pretreatment process. • Singeing • Desizing • Scouring • Bleaching • Mercerizing etc.
  • 6. SCOURING • The term scouring applies to the removal of impurities such as oil, wax gum, soluble impurities and solid dirt commonly found in textile material. • The process consists essentially of treatment with alkali, a good supply of water is essential.
  • 7. OBJECTIVE OF SCOURING • To remove natural as well as added impurities of essentially hydrophobic character as completely as possible. • To increase absorbency of textile materials. • To leave the fabric in a highly hydrophilic condition without undergoing physical or chemical treatment or damage.
  • 8. RECIPE OF SCOURING • Sodium Hadroxyde = 4gm/l • Soda ash = 2gm/l • Wetting Agent = 1cc/l • Sequestering Agent = 1cc/l • Detergent = 1gm/l • Time = 30min • Temperature = 95°C • pH = 10.5 - 11 • M:L = 1:10
  • 9. FUTURE OF SCOURING • EcoScour or Bio-scouring is possible in future scouring process. • Features: – No caustic soda – Neutral pH scouring process – Combined scouring and bio-finishing • Benefits – Up to 31% shorter process – Softer fabrics – Enhanced absorbency/dye uptake – Reduced fabric weight loss
  • 10. BLEACHING • The process of destroying natural color from fabric is called bleaching • This bleaching done by destroying the chromophore linkage from fabric. • Oxidizing or reducing agent must be needed to break the chromophore linkage
  • 11. OBJECTIVE OF BLEACHING • To produce white fabric by destroying coloring matter with minimum fiber degradation. • Further improvement of whiteness by treatment with optical whiteness agents. • Removal of colored impurities. • Removal of the seed coats. • Minimum tendering of fiber. • Technically reliable & simple mode of operation. • Low chemical & energy consumption. • Increasing the degree of whiteness.
  • 12. RECIPE OF BLEACHING • Hydrogen peroxide = 5gm/l • Sodium Silicate = 2.5gm/l • Wetting Agent = 1cc/l • Sequestering Agent = 1cc/l • Detergent = 1gm/l • Time = 30min • Temperature = 95°C • pH = 10.5 - 11 • M:L = 1:10
  • 13. FUTURE OF BLEACHING • Enzymatic bleaching is the advance type of bleaching which is used in future. • Features: – No Hydrogen peroxide – Neutral pH bleaching process – Enzyme should be automatically destroy. • Benefits – Up to 25% shorter process – Enhanced brightness or whiteness of fabric – Increase the reflection of whitness.
  • 14. CONCLUSION • Now a days scouring and bleaching must be done in same machine with combined recipe. • Souring and bleaching are must be needed for white fabric. • For dark shade of dyeing we can reduce our cost by removing any of this process. • But in light shade those two process must be needed. • In future, we can imagine that the all pretreatment section are must be done in one machine.