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IOSR Journal of Environmental Science, Toxicology and Food Technology (IOSR-JESTFT)
e-ISSN: 2319-2402,p- ISSN: 2319-2399.Volume 9, Issue 1 Ver. III (Jan. 2015), PP 59-67
www.iosrjournals.org
DOI: 10.9790/2402-09135967 www.iosrjournals.org 59 | Page
Pico-Hydro-Plant for Small Scale Power Generation in Remote
Villages
Akhilesh Arvind Nimje1
, Gopal Dhanjode2
1
Associate Professor, Electrical Engineering, Guru Nanak Institute of Engg. & Technology, Nagpur,
Maharashtra, INDIA nimjeakhilesh29@gmail.com
2
Assistant Professor, Civil Engineering, Guru Nanak Institute of Engg. & Management, Nagpur, Maharashtra,
INDIA gopaldhanjode@gmail.com
Abstract: The paper presents the potential of pico-hydro plant. The envisaged scheme is well suited in remote
rural areas where transmission of power proves uneconomical. Pico-hydro plants can be installed at such
places to power one or few homes. The power requirement at such location is minimal during off periods which
can be utilized for charging batteries and other electronic gadgets. The pico hydro plants can be installed at
much lower financial requirements compared with solar plants and wind mills.
Keywords: pico-hydro, micro-hydro, pelton wheel, penstock, hydro-generator.
I. Introduction
Electricity is the most versatile and widely used form of energy. The global demand for electricity is
continuously growing. Availability of useable energy in the form of electricity has gradually assumed an
essential component of our daily lives. World trend shows that the demand for electrical energy in developing
countries in particular normally grows at a rate faster than the rate at which generation can be augmented. The
consequent ever-escalating gap between demand and supply of electricity therefore poses a challenge in
technologically developing and advanced countries. As per survey report (January 2014), 7.5 crore Indian
households are without access to electricity. The per capita electricity consumption in rural household is found 8
units per month compared to 24 units in urban areas. The reason for such a low level of consumption in rural
area is poor access to electricity. The renewable energy act makes the provisions for off-grid small power
generations in rural areas. The prospective applications being, solar heating and cooling, renewable energy in
transport, promotion of bio-energy and bio-fuels that provides clean energy to all at affordable prices [1,2].
For small, remote communities that require only a small amount of electricity in the range of 1 kW to 5
kW, Pico-Hydro-Plant with smaller turbines of 200 to 300 Watts may power a single home with a head of 1
meter. The setup can be installed at run-of-stream (without dam) and the pipes divert some flow down a gradient
through penstock and through the turbine before being exhausted back to the stream [3]. Two examples of pico
hydro power can be found in the towns of Kithamba and Thimba in the Central Province of Kenya. These
produce 1.1 kW and 2.2 kW, respectively. A five gallon bucket hydroelectric generator was the subject of a
work group at 2008 International Development Design Summit (IDDS) at the Massachusetts Institute of
Technology. During summer 2013, an energy project in Abra Malaga, Peru was completed using a bucket
generator.
II. Development of pico-hydro plant
Fig.1 Layout of a Pico-Hydro Plant
(Source: World Renewable Energy Congress, Sweden)
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 60 | Page
To demonstrate the feasibility of pico-hydro plant, the water reservoir having sufficient capacity may
be kept few meters above the ground [4]. The water flows downhill through the penstock. More the height of
reservoir, more is the water acceleration for prime moving system which strikes the turbine blade and makes the
hydro-generator to rotate. Such a small scale generation may improve the quality of life where transmission of
power proves uneconomical in remote villages. In residential applications, depending on the water source and
site characteristics, these turbines promise to generate from 4 to 15 KW (or more) continuously. The output of
this range of turbines may be from 100 to 1,500 W (and up) depending on the hydro resource. Low-power
turbines are available in an array of output voltages, 12 to 120 volt DC, and 120 to 480 volt AC. It is important
to note that the output of low-power turbines at higher voltages (120 to 480 VDC) is almost three-phase and the
frequency will vary with the rotational speed of the turbine. The first step in designing a pico-hydro system is to
evaluate the water resource by measuring the head (vertical drop) and flow of the stream. These two
measurements are necessary to calculate the energy potential. The next step is to design a system that effectively
harnesses this potential. Hydro sites and end users’ needs vary, and a wide range of equipment and system
configurations are available to properly match the conditions. Intakes can be as simple as a screened box
submerged in the watercourse, or they may involve a complete damming of the stream. The goal is to divert
debris- and air-free water into a pipeline. Effectively getting the water into the system’s pipeline is a critical
issue that often does not get enough attention. Poorly designed intakes often become the focus of maintenance
and repair efforts for hydro-electric systems. A large pool of water at the intake does not increase the output of
the turbine, nor does it likely provide useful storage, but it allows water to calm so debris can sink or float. An
intake that is above the bottom of the pool, but below the surface, avoids the grit on the stream bottom and most
of the floating debris on top. Another way to remove debris is to direct the water over a sloped screen. The
turbine’s water falls through, and debris passes with the overflow water. The potential for energy production in a
hydropower plant is determined amount of water available, water loss due to flood spill, bypass requirements or
leakage, difference in head between upstream intake and downstream outlet, hydraulic losses in water transport
due to friction and velocity change and the efficiency in energy conversion of electromechanical equipment. The
total amount of water available at the intake is usually not be possible to utilize in the turbines because some of
the water will be lost or will not be withdrawn. This loss occurs because of water spill during high flows when
inflow exceeds the turbine capacity, because of bypass releases for environmental flows, and because of
leakage. The inefficiency is due to hydraulic loss in the water circuit (intake, turbine and tailrace), mechanical
loss in the turbo-generator group and electrical loss in the generator.
Cross sectional area of natural water course [14]:
Ar =
(a + b)
2
∗
h1 + h2 + h3 … . +hk
k
m2
a width of top river in meter
b width of bottom river in meter
h height in meter
The surface speed:
Vrs =
L
t
m/s
L length of traverse in meter
t time elapsed to traverse L meter
The average flow speed:
Vr = 0.75 ∗ Vrs m/s
The flow rate:
Q = Ar ∗ Vr m3
/s
Minimum value of submersion:
hs ≥ Dh ∗ 1 + 2.3
Vem
g ∗ Dh
m
Dh hydraulic diameter of down-stream conduit (m).
Ven entrance velocity (m/s).
g gravitational constant (m2
/sec)
Internal Penstock Diameter:
Dp = 2.69 ∗ np
2
∗ Q2
∗
Lp
Hg
0.1875
m
np manning coefficient
Lp penstock length in meter
Hg gross head in meter
Recommended minimum wall thickness of penstock
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 61 | Page
tp =
Dp + 508
400
+ 1.2 mm
Saddles are designed to support weight of penstock full of water. The vertical component of weight to be
supported in KN
F = Wp + Ww ∗ Lms ∗ cosθ
Wp weight of penstock per meter in KN/m
WW weight of water per meter in KN/m
Lms length of penstock between mid points of each span(m)
 Angle of pipe with horizontal
Maximum length between support:
Lmms = 182.61
Dp + 0.0147
4
− Dp
4
3
Pw
Pw unit weight of penstock full of water (kg/m)
Power generated in turbine:
Pt = ρghnQηt
 Water density (1000 kg/m3
)
Hn net head (meter)
t turbine efficiency (usually 80 to 90%)
The equation of rotating system:
dω
dt
=
1
jω
Pt − Pl − B ∗ ω2
 Turbine speed in radian per sec
Pt turbine power (watts)
Pl load power (watts)
B turbine and generator friction torque coefficient in newton meter/ rad per sec.
J moment of inertia of whole rotating system in kg/m2
.
ω =
Pt − Pl
B
1 − e
−2B
J
t
+ ωo
2
∗ e
−2B
J
t
Turbine speed in RPM
N =
60 ω
2 π
rpm
Specific speed
Ns =
N ∗ Pt
Hn
5
4
rpm
A. Penstock
Fig. 2 Generator and Penstock at La Florida
(Source: Five Gallon Bucket Pico-Hydro Electric Generator)
Most hydro turbines require at least a short run of pipe to bring the water to the machine, and some
turbines require piping to move water away from it. The length varies depending on the distance between the
source and the turbine. The pipeline’s diameter may range from 1 inch to 1 foot or more, and must be large
enough to handle the design flow. Losses due to friction need to be minimized to maximize the energy available
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 62 | Page
for conversion into electricity. Plastic in the form of polyethylene or PVC is the usual choice for home-scale
systems. Burying the pipeline is desirable to prevent freezing in extremely cold climates, to keep the pipe from
shifting, and to protect it from damage (cows, bears, etc.) and ultraviolet (UV) light degradation.
Table I: Head Loss In Pvc Pipe
Pipe
Size
Head Loss (cubic feet per second)
0.05 0.1 0.2 0.33 0.45 0.66 0.89
2 inch 0.128 0.465 1.680 3.570 6.060 9.920 -
3 inch 0.018 0.065 0.233 0.493 0.836 1.790 3.060
4 inch 0.004 0.016 0.057 0.123 0.202 0.437 0.752
6 inch - 0.002 0.008 0.017 0.029 0.062 0.103
8 inch - - - 0.004 0.007 0.015 0.025
One advantage of using HDPE material instead of PVC is that it does not require protection from
sunlight, therefore making it easier to install and maintain. The pipe joints can be heated, welded to create
vertical and horizontal bends. Along the penstock, it may be necessary to include additional outlets to allow
debris to be flushed out or to release the trapped air. For a typical 2 kW generator requires 0.6 cubic feet per
second with a 100 feet head. Three hundred feet of 3 inch PVC pipe carrying 0.6 cubic feet per second from an
upstream diversion has a head loss of 3 x 10.2 = 30.6 ft. Thus the diversion must be 100 + 30.6 = 130.6 feet
above the generator to compensate for the friction or head loss in the pipe.
B. Turbine
The turbine or waterwheel acts as prime mover for hydro-generator. The choice of turbine depending
upon site, head and flow is very important. In impulse turbine, the water is routed through nozzles that direct the
water at some type of runner or wheel (Pelton and Turgo are two common types). Reaction turbines are
propeller machines and centrifugal pumps used as turbines, where the runner is submerged within a closed
housing. With either turbine type, the energy of the falling water is converted into rotary motion in the runner’s
shaft. This shaft is coupled directly or belted to either a permanent magnet alternator, or a ―synchronous‖ or
induction AC generator. Most of the turbines have efficiency range between 60 to 70%.
Table II: Groups Of Impulse And Reaction Turbine
Turbine
Runner
Head Pressure
High Medium Low
Impulse Pelton Turgo
Multi-jet Pelton
Crossflow Turgo
Multi-jet Pelton
Crossflow
Reaction Francis Pump as
turbine
Propeller kaplan
Fig. 4 Graph Showing Operating Range of Three Pelton Runner Diameters
Fig. 3 Pelton Wheel (Water wheel)
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 63 | Page
Fig. 5 Typical Efficiency Curves for Different types of Hydro Power Turbine [13]
Flow rate (Q) = 0.83
bd
144
100
t
Q Flow rate in cubic feet per sec
b stream width in inches
d average stream depth in inches
t time for float to drift 100 ft in seconds
Power output in kW = 0.0846 x ExQxH
H head in feet
E percentage of hydro electric plant
C. Generator
Induction generators and synchronous generators produce AC power. Induction generators are
preferred in remote areas because they are robust and very reliable. An electronic controller connected to out of
generator matches power produced to the loads in order to prevent the voltage going up and down.
Installed Capacity of Hydro Power (P) = γQHnη
 specific weight of water
Q water discharge in m3
/Sec
Hn Net head in meters
 Sum of turbine and generator efficiency
Hydrualic power = Head in meters x flow in litres per sec x 9.81
Mechanical power = net hydraulic power x turbine efficiency.
Electrical Power = Mechanical Power x Generator Efficiency.
Annual Hydro Energy Generation = E x t (kWh/anum)
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 64 | Page
Fig. 6 Pico Hydro Generators
Table III: Generator Output For Different Heights And Flow For A 300 W Pico Hydro Generator
Height
(m)
Height (ft) Flow Rate
(m3
/sec)
Flow Rate
(GPM)
Output
(watts)
4 13 0.0025 39 40
7 23 0.0046 73 130
10 33 0.0055 87 200
14 46 0.0054 87 300
Table IV: Required Water Flow And Head For Pico Hydro Plants
Generator
Output in
kW
Head, (feet)
10 20 50 100 200
water flow cubic feet per second
0.5 1.2 0.6 0.24 0.12 0.06
1 2.4 1.2 0.5 0.24 0.12
2 4.7 2.4 0.9 0.5 0.24
5 11.8 5.9 2.4 1.2 0.6
10 23.6 11.8 4.7 2.4 1.2
Sometimes, a synchronous generator is deliberately chosen as it yields greater efficiencies than asynchronous
(induction generators). The introduction of battery storage to stabilize the output and dry season shortages
presented an opportunity to make this a more integral part of the design by utilizing the associated benefits.
Table V: Comparison Of Generators Suitable For Pico-Hydro Turbines
Type Source Speed
Induction Standard industrial motor
used as generator
1000, 1500, 3000
Synchronous
Brushed
Commonly used with petrol
and diesel engines
1500, 3000
Synchronous
Brushless
Occasionally with diesel
engines
1500, 3000
DC Car or truck alternator 1200 or 2000
D. Powerhouse
The planned dimension of powerhouse is sufficient for safe operation and maintenance of all
equipment included within it. A shallow foundation is required on an adequate bearing soil stratum, with a
concrete slab cast to provide a rigid base for the turbine and generator. A channel at the base slab is needed for
outflow of water from the system. The powerhouse should be secured to prevent unauthorized access.
Fig. 7 Power House
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 65 | Page
Fig. 8 Monthly Power Output of a Typical Pico-Hydro Plant
E. Dump Load
A dump load is an electrical resistance heater that must be sized to handle the full generating capacity
of the pico-hydro turbine. Dump loads can be air or water heaters, and are activated by the charge controller
whenever the batteries or the grid cannot accept the energy being produced, to prevent damage to the system.
Excess energy is ―shunted‖ to the dump load when necessary. The envisaged scheme offers the potential of
excess power at all times. Additionally, the turbine shaft could be connected to a mechanical load such as a flour
mill or any non critical load. A discussion with the village is required to identify the most suitable option.
Fig. 9 Dump Load
F. Battery Bank
By using reversible chemical reactions, a battery bank provides a way to store surplus energy when
more is being produced than consumed. When demand increases beyond what is generated, the batteries can be
called on to release energy to keep your household loads operating. Sometimes
when battery gets fully charged, it is advisable to turn off the generation to reduce the operation time
and extend the component lifetime. The prime advantage of using a battery bank with inverter is that is
eliminates the need for controls to regulate the speed or load of the generator and saves a significant capital cost.
G. Metering
System meters measure and display several different aspects of pico-hydro-electric system’s
performance and status—tracking how full the battery bank is, how much electricity the turbine is producing or
has produced, and how much electricity is being used. Operating the system without metering is like running a
car without any gauges—although possible to do, it’s always better to know how well the car is operating and
how much fuel is in the tank.
H. Main DC Disconnect
In battery-based systems, a disconnection between the batteries and inverter is required. This
disconnect is typically a large, DC-rated breaker mounted in a sheet metal enclosure. It allows the inverter to be
disconnected from the batteries for service, and protects the inverter-to-battery wiring against electrical faults.
I. Inverter
Inverters transform the DC electricity stored in battery bank into AC electricity for powering household
appliances. Grid-tied inverters synchronize the system’s output with the utility’s AC electricity, allowing the
system to feed hydro-electricity to the utility grid. Battery-based inverters for off-grid or grid-tied systems often
include a battery charger, which is capable of charging a battery bank from either the grid or a backup generator
if the creek isn’t flowing or if the system is down for maintenance. In rare cases, inverter and battery banks are
used with larger, off-grid AC-direct systems to increase power availability. The inverter uses AC to charge the
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 66 | Page
batteries, and synchronizes with the hydro-electric AC supply to supplement it when demand is greater than the
output of the hydro generator.
J. Breaker Panel
The AC breaker panel, or mains panel, is the point at which all of a home’s electrical wiring meets with
the provider of the electricity, whether that’s the grid or a microhydro-electric system. This wall-mounted panel
or box is usually installed in a utility room, basement, garage, or on the exterior of a building. It contains a
number of labeled circuit breakers that route electricity to the various rooms throughout a house. These breakers
allow electricity to be disconnected for servicing, and also protect the building’s wiring against electrical fires.
Just like the electrical circuits in your home or office, a grid-tied inverter’s electrical output needs to be routed
through an AC circuit breaker. This breaker is usually mounted inside the building’s mains panel. It enables the
inverter to be disconnected from either the grid or from electrical loads if servicing is necessary. The breaker
also safeguards the circuit’s electrical wiring.
K. Kilowatt-Hour-Meter
Most homes with grid-tied microhydro-electric systems have AC electricity both coming from and
going to the utility grid. A multichannel KWH meter keeps track of how much grid electricity you’re using and
how much your RE system is producing. The utility company often provides intertie-capable meters at no cost.
L. Electronic Load Governor
The function of electronic governor is to maintain the correct speed (rpm). It monitors the output
voltage and frequency adding or subtracting electrical load to compensate for human effort. For a 5 kW pico
hydro generator, the load at any instant must be 5 kW. If a person switches off a load of 1500 watts, the
governor senses the rising frequency and compensate by switching on a different 1500 watts dump load. An
electronic load governors are highly effective for small hydro power plant upto 12 kW.
M. Realize the Potential
Hydro-electric systems have great potential, but several things can make using this technology difficult.
Diverting the water in a stream or creek is likely subject to regulation by local authorities and may require
seeking approval. You also may need to contend with droughts or floods. All hydro turbines have moving parts
that require maintenance and periodic replacement. The most common maintenance chore is keeping debris out
of the intake [5-8]. Despite the various challenges, most of the problems can be easily overcome. If installed
correctly and properly maintained, a pico or micro-hydro system can provide many years of service. The
predictable and often ample output is the envy of those restricted to using only wind or solar electricity [9]. At
night, when the usage of electricity is minimal, the system charges battery bank and thus becomes ready for
another day of energy use when demand peaks up.
N. Types of Electrical Loads
Electrical loads that are normally connected to a pico-hydro system at rural area are lighting, battery
chargers, radios, televisions, ventilation fans and refrigerators [10]. For the proposed pico-hydro system,
however, the generating capacity is much lower compared to the existing pico-hydro system at rural area. Thus,
the main function of the proposed system is for battery charging. A battery allows the future use of small
electrical loads and can be recharged when required. Examples of future use of small loads particularly during
electricity blackouts are LED lighting, mobile phone battery charging and toys battery charging.
O. Stand Alone System
The energy produced by the generator is directly fed to the load with little controllers. It is ensured that
the generator gives an output of 230 volts, 50 Hz. A variation of 5% percent is allowed because all the
electrical appliances have little tolerance limits. The pressure of water jet out of the penstock is maintained so
that the generator rotates at its rated speed. A speed measuring mechanism may provide a feedback to the flow
control to maintain at its rated value.
P. Grid Connected System
The generator output is fed to charge the battery bank. The inverter with 48 pulse number is enough to
feed to the grid. Dealing with harmonics and power factor correction becomes crucial.
III. Pico Hydro Potential In India
Union ministry of new and renewable energy (MNRE) has announced a financial assistance to the tune
of Rs 110,000 for setting up 'Pico hydroelectric power projects' in the state of Kerala. The Energy Management
Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages
DOI: 10.9790/2402-09135967 www.iosrjournals.org 67 | Page
Centre, Kerala, is the nodal agency for identifying potential investors for setting up the pico hydroelectric
projects in the state. According to centre director Dharesan Unnithan, Idukki and Wayanad districts have been
identified as highly potential areas for setting up the projects.
IV. Discussion
The prominent impacts include changes in flow regimes and water quality, barriers to fish migration,
loss of biological diversity and population displacement but can also provide multiple benefits beyond energy
supply. Technological innovation and material research can further improve environmental performance and
reduce operational cost. With a changing climate, the resource potential could change due to changes in river
flow particularly in precipitation and temperature in catchment area. This may lead to changes in runoff volume,
variability of flow and seasonality of the flow (e.g., by changing from spring/summer high flow to more winter
flow), directly affecting the resource potential for pico- hydropower generation. Changes in extreme events
(floods and droughts) may increase the cost and risk for the such hydropower projects. Increased sediment load
could also fill up reservoirs faster and decrease the live storage, reducing the degree of regulation and
decreasing storage services.
V. Future Work
The electrical output of a Pico-hydro generator keeps on fluctuating and hence a controller is required
to keep the voltage within its permissible limits. An off-grid pico-hydro with a simple voltage controller is
sufficient to fulfill the load requirement as it is isolated. But when it is grid connected, it has to be routed
through battery bank. This opens up new research areas in the field of voltage and frequency controller, grid
code compliance, reactive power control, power factor correction, automatic reduction of active power
generation according to active power droop characteristic in over frequency [11-12].
VI. Conclusion
In relation to rural development the simplicity and low relative cost of micro hydro systems open up
new opportunities for some isolated communities in need of electricity. With only a small stream needed,
remote areas can access lighting and communications for homes, medical clinics, schools, and other facilities.
Micro-hydro can even run a certain level of machinery supporting small businesses. One seemingly unexpected
use of such systems in some areas is to keep young community members from moving into more urban regions
in order to spur economic growth. Also, as the possibility of financial incentives for less carbon intensive
processes grows, the future of micro-hydro and pico-hydro systems may become more appealing.
References
[1]. Akhilesh A. Nimje, Sayed Majid Ali, ―Solar Power Connectivity Using Transmission Superhighway: Smart Grid‖, International Congress on
Renewable Energy [ICORE-2010] Trade Show, Chandigarh, India, 01-03 December, 2010.
[2]. Akhilesh A. Nimje, Mrutyunjaya Bhattacharyya, Pravat Kumar Rout, ―A Proposal for Rural Electrification through Captive Power
Generation in Remote Areas Where Transmission of Power Proves Uneconomical‖ International Conference on Emerging Technology,
December 2003, Bhubaneswar.
[3]. http://en.wikipedia.org/wiki/Pico_hydro
[4]. Vicente Leite, Tomas De Figueiredo, Tiago Pinheiro, Angela Ferreira, Jose Batista, ―Dealing with the Very Small: First Step of a Pico
Hydro Demonstration Project in a University Campus‖, International Conference on Renewable Energies and Power Quality (ICREPQ’12),
Santiago de Compostela (Spain), 28th to 30th March, 2012
[5]. N. Smith and G. Ranjitkhar, ―Nepal Case Study–Part One: Installation and performance of the Pico Power Pack,‖ Pico Hydro Newsletter,
April 2000.
[6]. Maher. ―Kenya Case Study 1 at Kathamba and Case Study 2 at Thima.‖ Available:
http://www.eee.nottingham.ac.uk/picohydro/documents.html#kenya
[7]. P. Maher and N. Smith, ―Pico hydro for village power: A practical manual for schemes up to 5 kW in hilly areas,‖ 2nd ed., Intermediate
Technology Publications, May 2001.
[8]. J. Mariyappan, S. Taylor, J. Church and J. Green, ―A guide to CDM and family hydro power,‖ Final technical report for project entitled
Clean Development Mechanism (CDM) project to stimulate the market for family-hydro for low income families, IT Power, April 2004.
[9]. Williams, ―Pico hydro for cost effective lighting,‖ Boiling Point Magazine, pp. 14-16, May 2007.
[10]. Harvey, A Brown, P Hettiarachi, A. Inversin, ―Micro Hydro Design Manual: A Guide to Small Scale Power Schemes‖, Intermediate
Technology Publications, 1993.
[11]. K. Santosh Kumar, K Anji babu, N. Uday Kumar, M. Soma Sekhar, ―Power Quality Improvement through 24 Pulse Diaode Bridge rectifier
in Pico Hydro Power Generation‖, International Journal of Emerging technology and Advanced Engineering, Vol.3, Issue 3, March 2013,
pp. 269-273.
[12]. H. Zainuddin, M. S. Yahaya, J. M. Lazi, M. F. M. Basar, Z. Ibrahim, ―Design and Development of Pico-Hydro Generation System for
Energy Storage Using Consuming Water Distributed to Houses‖, World Academy of Science, Engineering and Technology, Vol.:3, 2009-
11-23, pp. 150-155.
[13]. Kumar A., T. Schei , A. Ahenkorah, R. Caceres Rodriguez, J. M. Devernay, M. Freitas, D. Hall, A. Killingtveit, Z. Liu, 2011: Hydropower.
In IPCC Special Report on Renewable Energy Sources and Climate Change Mitigation, Cambridge University Press, Cambridge, United
Kingdom and New York, NY, USA.
[14]. Bidal Abdullah Nasir, ―Design of Micro-Hydro Electric Power Station‖, International Journal of Engineering and Advanced Technology
(IJEAT) ISSN: 2249-8958, Volume 2, Issue-5, June 2013.

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Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages

  • 1. IOSR Journal of Environmental Science, Toxicology and Food Technology (IOSR-JESTFT) e-ISSN: 2319-2402,p- ISSN: 2319-2399.Volume 9, Issue 1 Ver. III (Jan. 2015), PP 59-67 www.iosrjournals.org DOI: 10.9790/2402-09135967 www.iosrjournals.org 59 | Page Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages Akhilesh Arvind Nimje1 , Gopal Dhanjode2 1 Associate Professor, Electrical Engineering, Guru Nanak Institute of Engg. & Technology, Nagpur, Maharashtra, INDIA nimjeakhilesh29@gmail.com 2 Assistant Professor, Civil Engineering, Guru Nanak Institute of Engg. & Management, Nagpur, Maharashtra, INDIA gopaldhanjode@gmail.com Abstract: The paper presents the potential of pico-hydro plant. The envisaged scheme is well suited in remote rural areas where transmission of power proves uneconomical. Pico-hydro plants can be installed at such places to power one or few homes. The power requirement at such location is minimal during off periods which can be utilized for charging batteries and other electronic gadgets. The pico hydro plants can be installed at much lower financial requirements compared with solar plants and wind mills. Keywords: pico-hydro, micro-hydro, pelton wheel, penstock, hydro-generator. I. Introduction Electricity is the most versatile and widely used form of energy. The global demand for electricity is continuously growing. Availability of useable energy in the form of electricity has gradually assumed an essential component of our daily lives. World trend shows that the demand for electrical energy in developing countries in particular normally grows at a rate faster than the rate at which generation can be augmented. The consequent ever-escalating gap between demand and supply of electricity therefore poses a challenge in technologically developing and advanced countries. As per survey report (January 2014), 7.5 crore Indian households are without access to electricity. The per capita electricity consumption in rural household is found 8 units per month compared to 24 units in urban areas. The reason for such a low level of consumption in rural area is poor access to electricity. The renewable energy act makes the provisions for off-grid small power generations in rural areas. The prospective applications being, solar heating and cooling, renewable energy in transport, promotion of bio-energy and bio-fuels that provides clean energy to all at affordable prices [1,2]. For small, remote communities that require only a small amount of electricity in the range of 1 kW to 5 kW, Pico-Hydro-Plant with smaller turbines of 200 to 300 Watts may power a single home with a head of 1 meter. The setup can be installed at run-of-stream (without dam) and the pipes divert some flow down a gradient through penstock and through the turbine before being exhausted back to the stream [3]. Two examples of pico hydro power can be found in the towns of Kithamba and Thimba in the Central Province of Kenya. These produce 1.1 kW and 2.2 kW, respectively. A five gallon bucket hydroelectric generator was the subject of a work group at 2008 International Development Design Summit (IDDS) at the Massachusetts Institute of Technology. During summer 2013, an energy project in Abra Malaga, Peru was completed using a bucket generator. II. Development of pico-hydro plant Fig.1 Layout of a Pico-Hydro Plant (Source: World Renewable Energy Congress, Sweden)
  • 2. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 60 | Page To demonstrate the feasibility of pico-hydro plant, the water reservoir having sufficient capacity may be kept few meters above the ground [4]. The water flows downhill through the penstock. More the height of reservoir, more is the water acceleration for prime moving system which strikes the turbine blade and makes the hydro-generator to rotate. Such a small scale generation may improve the quality of life where transmission of power proves uneconomical in remote villages. In residential applications, depending on the water source and site characteristics, these turbines promise to generate from 4 to 15 KW (or more) continuously. The output of this range of turbines may be from 100 to 1,500 W (and up) depending on the hydro resource. Low-power turbines are available in an array of output voltages, 12 to 120 volt DC, and 120 to 480 volt AC. It is important to note that the output of low-power turbines at higher voltages (120 to 480 VDC) is almost three-phase and the frequency will vary with the rotational speed of the turbine. The first step in designing a pico-hydro system is to evaluate the water resource by measuring the head (vertical drop) and flow of the stream. These two measurements are necessary to calculate the energy potential. The next step is to design a system that effectively harnesses this potential. Hydro sites and end users’ needs vary, and a wide range of equipment and system configurations are available to properly match the conditions. Intakes can be as simple as a screened box submerged in the watercourse, or they may involve a complete damming of the stream. The goal is to divert debris- and air-free water into a pipeline. Effectively getting the water into the system’s pipeline is a critical issue that often does not get enough attention. Poorly designed intakes often become the focus of maintenance and repair efforts for hydro-electric systems. A large pool of water at the intake does not increase the output of the turbine, nor does it likely provide useful storage, but it allows water to calm so debris can sink or float. An intake that is above the bottom of the pool, but below the surface, avoids the grit on the stream bottom and most of the floating debris on top. Another way to remove debris is to direct the water over a sloped screen. The turbine’s water falls through, and debris passes with the overflow water. The potential for energy production in a hydropower plant is determined amount of water available, water loss due to flood spill, bypass requirements or leakage, difference in head between upstream intake and downstream outlet, hydraulic losses in water transport due to friction and velocity change and the efficiency in energy conversion of electromechanical equipment. The total amount of water available at the intake is usually not be possible to utilize in the turbines because some of the water will be lost or will not be withdrawn. This loss occurs because of water spill during high flows when inflow exceeds the turbine capacity, because of bypass releases for environmental flows, and because of leakage. The inefficiency is due to hydraulic loss in the water circuit (intake, turbine and tailrace), mechanical loss in the turbo-generator group and electrical loss in the generator. Cross sectional area of natural water course [14]: Ar = (a + b) 2 ∗ h1 + h2 + h3 … . +hk k m2 a width of top river in meter b width of bottom river in meter h height in meter The surface speed: Vrs = L t m/s L length of traverse in meter t time elapsed to traverse L meter The average flow speed: Vr = 0.75 ∗ Vrs m/s The flow rate: Q = Ar ∗ Vr m3 /s Minimum value of submersion: hs ≥ Dh ∗ 1 + 2.3 Vem g ∗ Dh m Dh hydraulic diameter of down-stream conduit (m). Ven entrance velocity (m/s). g gravitational constant (m2 /sec) Internal Penstock Diameter: Dp = 2.69 ∗ np 2 ∗ Q2 ∗ Lp Hg 0.1875 m np manning coefficient Lp penstock length in meter Hg gross head in meter Recommended minimum wall thickness of penstock
  • 3. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 61 | Page tp = Dp + 508 400 + 1.2 mm Saddles are designed to support weight of penstock full of water. The vertical component of weight to be supported in KN F = Wp + Ww ∗ Lms ∗ cosθ Wp weight of penstock per meter in KN/m WW weight of water per meter in KN/m Lms length of penstock between mid points of each span(m)  Angle of pipe with horizontal Maximum length between support: Lmms = 182.61 Dp + 0.0147 4 − Dp 4 3 Pw Pw unit weight of penstock full of water (kg/m) Power generated in turbine: Pt = ρghnQηt  Water density (1000 kg/m3 ) Hn net head (meter) t turbine efficiency (usually 80 to 90%) The equation of rotating system: dω dt = 1 jω Pt − Pl − B ∗ ω2  Turbine speed in radian per sec Pt turbine power (watts) Pl load power (watts) B turbine and generator friction torque coefficient in newton meter/ rad per sec. J moment of inertia of whole rotating system in kg/m2 . ω = Pt − Pl B 1 − e −2B J t + ωo 2 ∗ e −2B J t Turbine speed in RPM N = 60 ω 2 π rpm Specific speed Ns = N ∗ Pt Hn 5 4 rpm A. Penstock Fig. 2 Generator and Penstock at La Florida (Source: Five Gallon Bucket Pico-Hydro Electric Generator) Most hydro turbines require at least a short run of pipe to bring the water to the machine, and some turbines require piping to move water away from it. The length varies depending on the distance between the source and the turbine. The pipeline’s diameter may range from 1 inch to 1 foot or more, and must be large enough to handle the design flow. Losses due to friction need to be minimized to maximize the energy available
  • 4. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 62 | Page for conversion into electricity. Plastic in the form of polyethylene or PVC is the usual choice for home-scale systems. Burying the pipeline is desirable to prevent freezing in extremely cold climates, to keep the pipe from shifting, and to protect it from damage (cows, bears, etc.) and ultraviolet (UV) light degradation. Table I: Head Loss In Pvc Pipe Pipe Size Head Loss (cubic feet per second) 0.05 0.1 0.2 0.33 0.45 0.66 0.89 2 inch 0.128 0.465 1.680 3.570 6.060 9.920 - 3 inch 0.018 0.065 0.233 0.493 0.836 1.790 3.060 4 inch 0.004 0.016 0.057 0.123 0.202 0.437 0.752 6 inch - 0.002 0.008 0.017 0.029 0.062 0.103 8 inch - - - 0.004 0.007 0.015 0.025 One advantage of using HDPE material instead of PVC is that it does not require protection from sunlight, therefore making it easier to install and maintain. The pipe joints can be heated, welded to create vertical and horizontal bends. Along the penstock, it may be necessary to include additional outlets to allow debris to be flushed out or to release the trapped air. For a typical 2 kW generator requires 0.6 cubic feet per second with a 100 feet head. Three hundred feet of 3 inch PVC pipe carrying 0.6 cubic feet per second from an upstream diversion has a head loss of 3 x 10.2 = 30.6 ft. Thus the diversion must be 100 + 30.6 = 130.6 feet above the generator to compensate for the friction or head loss in the pipe. B. Turbine The turbine or waterwheel acts as prime mover for hydro-generator. The choice of turbine depending upon site, head and flow is very important. In impulse turbine, the water is routed through nozzles that direct the water at some type of runner or wheel (Pelton and Turgo are two common types). Reaction turbines are propeller machines and centrifugal pumps used as turbines, where the runner is submerged within a closed housing. With either turbine type, the energy of the falling water is converted into rotary motion in the runner’s shaft. This shaft is coupled directly or belted to either a permanent magnet alternator, or a ―synchronous‖ or induction AC generator. Most of the turbines have efficiency range between 60 to 70%. Table II: Groups Of Impulse And Reaction Turbine Turbine Runner Head Pressure High Medium Low Impulse Pelton Turgo Multi-jet Pelton Crossflow Turgo Multi-jet Pelton Crossflow Reaction Francis Pump as turbine Propeller kaplan Fig. 4 Graph Showing Operating Range of Three Pelton Runner Diameters Fig. 3 Pelton Wheel (Water wheel)
  • 5. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 63 | Page Fig. 5 Typical Efficiency Curves for Different types of Hydro Power Turbine [13] Flow rate (Q) = 0.83 bd 144 100 t Q Flow rate in cubic feet per sec b stream width in inches d average stream depth in inches t time for float to drift 100 ft in seconds Power output in kW = 0.0846 x ExQxH H head in feet E percentage of hydro electric plant C. Generator Induction generators and synchronous generators produce AC power. Induction generators are preferred in remote areas because they are robust and very reliable. An electronic controller connected to out of generator matches power produced to the loads in order to prevent the voltage going up and down. Installed Capacity of Hydro Power (P) = γQHnη  specific weight of water Q water discharge in m3 /Sec Hn Net head in meters  Sum of turbine and generator efficiency Hydrualic power = Head in meters x flow in litres per sec x 9.81 Mechanical power = net hydraulic power x turbine efficiency. Electrical Power = Mechanical Power x Generator Efficiency. Annual Hydro Energy Generation = E x t (kWh/anum)
  • 6. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 64 | Page Fig. 6 Pico Hydro Generators Table III: Generator Output For Different Heights And Flow For A 300 W Pico Hydro Generator Height (m) Height (ft) Flow Rate (m3 /sec) Flow Rate (GPM) Output (watts) 4 13 0.0025 39 40 7 23 0.0046 73 130 10 33 0.0055 87 200 14 46 0.0054 87 300 Table IV: Required Water Flow And Head For Pico Hydro Plants Generator Output in kW Head, (feet) 10 20 50 100 200 water flow cubic feet per second 0.5 1.2 0.6 0.24 0.12 0.06 1 2.4 1.2 0.5 0.24 0.12 2 4.7 2.4 0.9 0.5 0.24 5 11.8 5.9 2.4 1.2 0.6 10 23.6 11.8 4.7 2.4 1.2 Sometimes, a synchronous generator is deliberately chosen as it yields greater efficiencies than asynchronous (induction generators). The introduction of battery storage to stabilize the output and dry season shortages presented an opportunity to make this a more integral part of the design by utilizing the associated benefits. Table V: Comparison Of Generators Suitable For Pico-Hydro Turbines Type Source Speed Induction Standard industrial motor used as generator 1000, 1500, 3000 Synchronous Brushed Commonly used with petrol and diesel engines 1500, 3000 Synchronous Brushless Occasionally with diesel engines 1500, 3000 DC Car or truck alternator 1200 or 2000 D. Powerhouse The planned dimension of powerhouse is sufficient for safe operation and maintenance of all equipment included within it. A shallow foundation is required on an adequate bearing soil stratum, with a concrete slab cast to provide a rigid base for the turbine and generator. A channel at the base slab is needed for outflow of water from the system. The powerhouse should be secured to prevent unauthorized access. Fig. 7 Power House
  • 7. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 65 | Page Fig. 8 Monthly Power Output of a Typical Pico-Hydro Plant E. Dump Load A dump load is an electrical resistance heater that must be sized to handle the full generating capacity of the pico-hydro turbine. Dump loads can be air or water heaters, and are activated by the charge controller whenever the batteries or the grid cannot accept the energy being produced, to prevent damage to the system. Excess energy is ―shunted‖ to the dump load when necessary. The envisaged scheme offers the potential of excess power at all times. Additionally, the turbine shaft could be connected to a mechanical load such as a flour mill or any non critical load. A discussion with the village is required to identify the most suitable option. Fig. 9 Dump Load F. Battery Bank By using reversible chemical reactions, a battery bank provides a way to store surplus energy when more is being produced than consumed. When demand increases beyond what is generated, the batteries can be called on to release energy to keep your household loads operating. Sometimes when battery gets fully charged, it is advisable to turn off the generation to reduce the operation time and extend the component lifetime. The prime advantage of using a battery bank with inverter is that is eliminates the need for controls to regulate the speed or load of the generator and saves a significant capital cost. G. Metering System meters measure and display several different aspects of pico-hydro-electric system’s performance and status—tracking how full the battery bank is, how much electricity the turbine is producing or has produced, and how much electricity is being used. Operating the system without metering is like running a car without any gauges—although possible to do, it’s always better to know how well the car is operating and how much fuel is in the tank. H. Main DC Disconnect In battery-based systems, a disconnection between the batteries and inverter is required. This disconnect is typically a large, DC-rated breaker mounted in a sheet metal enclosure. It allows the inverter to be disconnected from the batteries for service, and protects the inverter-to-battery wiring against electrical faults. I. Inverter Inverters transform the DC electricity stored in battery bank into AC electricity for powering household appliances. Grid-tied inverters synchronize the system’s output with the utility’s AC electricity, allowing the system to feed hydro-electricity to the utility grid. Battery-based inverters for off-grid or grid-tied systems often include a battery charger, which is capable of charging a battery bank from either the grid or a backup generator if the creek isn’t flowing or if the system is down for maintenance. In rare cases, inverter and battery banks are used with larger, off-grid AC-direct systems to increase power availability. The inverter uses AC to charge the
  • 8. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 66 | Page batteries, and synchronizes with the hydro-electric AC supply to supplement it when demand is greater than the output of the hydro generator. J. Breaker Panel The AC breaker panel, or mains panel, is the point at which all of a home’s electrical wiring meets with the provider of the electricity, whether that’s the grid or a microhydro-electric system. This wall-mounted panel or box is usually installed in a utility room, basement, garage, or on the exterior of a building. It contains a number of labeled circuit breakers that route electricity to the various rooms throughout a house. These breakers allow electricity to be disconnected for servicing, and also protect the building’s wiring against electrical fires. Just like the electrical circuits in your home or office, a grid-tied inverter’s electrical output needs to be routed through an AC circuit breaker. This breaker is usually mounted inside the building’s mains panel. It enables the inverter to be disconnected from either the grid or from electrical loads if servicing is necessary. The breaker also safeguards the circuit’s electrical wiring. K. Kilowatt-Hour-Meter Most homes with grid-tied microhydro-electric systems have AC electricity both coming from and going to the utility grid. A multichannel KWH meter keeps track of how much grid electricity you’re using and how much your RE system is producing. The utility company often provides intertie-capable meters at no cost. L. Electronic Load Governor The function of electronic governor is to maintain the correct speed (rpm). It monitors the output voltage and frequency adding or subtracting electrical load to compensate for human effort. For a 5 kW pico hydro generator, the load at any instant must be 5 kW. If a person switches off a load of 1500 watts, the governor senses the rising frequency and compensate by switching on a different 1500 watts dump load. An electronic load governors are highly effective for small hydro power plant upto 12 kW. M. Realize the Potential Hydro-electric systems have great potential, but several things can make using this technology difficult. Diverting the water in a stream or creek is likely subject to regulation by local authorities and may require seeking approval. You also may need to contend with droughts or floods. All hydro turbines have moving parts that require maintenance and periodic replacement. The most common maintenance chore is keeping debris out of the intake [5-8]. Despite the various challenges, most of the problems can be easily overcome. If installed correctly and properly maintained, a pico or micro-hydro system can provide many years of service. The predictable and often ample output is the envy of those restricted to using only wind or solar electricity [9]. At night, when the usage of electricity is minimal, the system charges battery bank and thus becomes ready for another day of energy use when demand peaks up. N. Types of Electrical Loads Electrical loads that are normally connected to a pico-hydro system at rural area are lighting, battery chargers, radios, televisions, ventilation fans and refrigerators [10]. For the proposed pico-hydro system, however, the generating capacity is much lower compared to the existing pico-hydro system at rural area. Thus, the main function of the proposed system is for battery charging. A battery allows the future use of small electrical loads and can be recharged when required. Examples of future use of small loads particularly during electricity blackouts are LED lighting, mobile phone battery charging and toys battery charging. O. Stand Alone System The energy produced by the generator is directly fed to the load with little controllers. It is ensured that the generator gives an output of 230 volts, 50 Hz. A variation of 5% percent is allowed because all the electrical appliances have little tolerance limits. The pressure of water jet out of the penstock is maintained so that the generator rotates at its rated speed. A speed measuring mechanism may provide a feedback to the flow control to maintain at its rated value. P. Grid Connected System The generator output is fed to charge the battery bank. The inverter with 48 pulse number is enough to feed to the grid. Dealing with harmonics and power factor correction becomes crucial. III. Pico Hydro Potential In India Union ministry of new and renewable energy (MNRE) has announced a financial assistance to the tune of Rs 110,000 for setting up 'Pico hydroelectric power projects' in the state of Kerala. The Energy Management
  • 9. Pico-Hydro-Plant for Small Scale Power Generation in Remote Villages DOI: 10.9790/2402-09135967 www.iosrjournals.org 67 | Page Centre, Kerala, is the nodal agency for identifying potential investors for setting up the pico hydroelectric projects in the state. According to centre director Dharesan Unnithan, Idukki and Wayanad districts have been identified as highly potential areas for setting up the projects. IV. Discussion The prominent impacts include changes in flow regimes and water quality, barriers to fish migration, loss of biological diversity and population displacement but can also provide multiple benefits beyond energy supply. Technological innovation and material research can further improve environmental performance and reduce operational cost. With a changing climate, the resource potential could change due to changes in river flow particularly in precipitation and temperature in catchment area. This may lead to changes in runoff volume, variability of flow and seasonality of the flow (e.g., by changing from spring/summer high flow to more winter flow), directly affecting the resource potential for pico- hydropower generation. Changes in extreme events (floods and droughts) may increase the cost and risk for the such hydropower projects. Increased sediment load could also fill up reservoirs faster and decrease the live storage, reducing the degree of regulation and decreasing storage services. V. Future Work The electrical output of a Pico-hydro generator keeps on fluctuating and hence a controller is required to keep the voltage within its permissible limits. An off-grid pico-hydro with a simple voltage controller is sufficient to fulfill the load requirement as it is isolated. But when it is grid connected, it has to be routed through battery bank. This opens up new research areas in the field of voltage and frequency controller, grid code compliance, reactive power control, power factor correction, automatic reduction of active power generation according to active power droop characteristic in over frequency [11-12]. VI. Conclusion In relation to rural development the simplicity and low relative cost of micro hydro systems open up new opportunities for some isolated communities in need of electricity. With only a small stream needed, remote areas can access lighting and communications for homes, medical clinics, schools, and other facilities. Micro-hydro can even run a certain level of machinery supporting small businesses. One seemingly unexpected use of such systems in some areas is to keep young community members from moving into more urban regions in order to spur economic growth. Also, as the possibility of financial incentives for less carbon intensive processes grows, the future of micro-hydro and pico-hydro systems may become more appealing. References [1]. Akhilesh A. Nimje, Sayed Majid Ali, ―Solar Power Connectivity Using Transmission Superhighway: Smart Grid‖, International Congress on Renewable Energy [ICORE-2010] Trade Show, Chandigarh, India, 01-03 December, 2010. [2]. Akhilesh A. Nimje, Mrutyunjaya Bhattacharyya, Pravat Kumar Rout, ―A Proposal for Rural Electrification through Captive Power Generation in Remote Areas Where Transmission of Power Proves Uneconomical‖ International Conference on Emerging Technology, December 2003, Bhubaneswar. [3]. http://en.wikipedia.org/wiki/Pico_hydro [4]. Vicente Leite, Tomas De Figueiredo, Tiago Pinheiro, Angela Ferreira, Jose Batista, ―Dealing with the Very Small: First Step of a Pico Hydro Demonstration Project in a University Campus‖, International Conference on Renewable Energies and Power Quality (ICREPQ’12), Santiago de Compostela (Spain), 28th to 30th March, 2012 [5]. N. Smith and G. Ranjitkhar, ―Nepal Case Study–Part One: Installation and performance of the Pico Power Pack,‖ Pico Hydro Newsletter, April 2000. [6]. Maher. ―Kenya Case Study 1 at Kathamba and Case Study 2 at Thima.‖ Available: http://www.eee.nottingham.ac.uk/picohydro/documents.html#kenya [7]. P. Maher and N. Smith, ―Pico hydro for village power: A practical manual for schemes up to 5 kW in hilly areas,‖ 2nd ed., Intermediate Technology Publications, May 2001. [8]. J. Mariyappan, S. Taylor, J. Church and J. 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