This presentation provides overview of Chemical Process Industry. This will help engineering students and non-chemical engineering professionals to outline the chemical process industry w.r.t. different types of chemicals used, various processing steps involved & the hardware used in the plant.
With rising crude prices and depleting quality of crude, however, the level of wastewater pollutants in petroleum wastewater is at new high. Such conditions are forcing refineries to use a more advanced water treatment, water recovery methods, and robust processes that work well under a variety of conditions and can handle the changing refinery effluent flow rates. Finally a process that is economical in overall life time cost is needed to make all of this feasible. Aquatech has experience working with these refinery effluent pollutants in the refinery market and offers the advanced petroleum wastewater treatment and recovery technology necessary for the refinery’s needs.
This presentation provides overview of Chemical Process Industry. This will help engineering students and non-chemical engineering professionals to outline the chemical process industry w.r.t. different types of chemicals used, various processing steps involved & the hardware used in the plant.
With rising crude prices and depleting quality of crude, however, the level of wastewater pollutants in petroleum wastewater is at new high. Such conditions are forcing refineries to use a more advanced water treatment, water recovery methods, and robust processes that work well under a variety of conditions and can handle the changing refinery effluent flow rates. Finally a process that is economical in overall life time cost is needed to make all of this feasible. Aquatech has experience working with these refinery effluent pollutants in the refinery market and offers the advanced petroleum wastewater treatment and recovery technology necessary for the refinery’s needs.
Treatment of Effluents from Petroleum RefineriesAsheesh Padiyar
A brief power point presentation on the Effluent treatment from Petroleum Refineries for a Chemical Engineer.Chemical Engineers are also involved in the water treatment , and is of huge concern with the amount of water needed / contaminated during the refinery mass transfer operations.
Refinery process, Refinery unit, catalyst, CDU, VDU, hydro cracker, residue up gradation unit.It is a part of Refinary Management. Interested people can gather knowledge from this PPT
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petrochemicals-an-overview/
Introduction:
The course is mainly about the petrochemical industry. Talks about several chemicals and their chemical routes in order to produce in mass scale the demands of the market.
Learn about:
Petorchemical Industry
Difference between Petroleum Refining vs. Petrochemical Industry
Paraffins, Olefins, Napthenes & Aromatics
Market insight (production, consumption, prices)
Two main Petrochemical Processes: Naphtha Steam Cracking and Fluid Catalytic Cracking
The most important grouping in petrochemical products
Petrochemical physical & chemical properties. Chemical structure, naming, uses, production, etc.
Basic Gases in the industry: Ammonia, Syngas, etc…
C1 Cuts: Methane, Formaldehyde, Methanol, Formic Acid, Urea, Chloromethanes etc…
C2 Cuts: Ethane, Acetylene, Ethylene, Ethylene Dichloride, Vinyl Chloride, Ethylene Oxide, Ethanolamines, Ethanol, Acetaldehyde, Acetic Acid, Ethylene Glycols (MEG, DEG, TEG)
C3 Cuts: Propane, Propylene, Propylene Oxide, Isopropanol, Acetone, Acrylonitrile, Propediene, Allyl chloride, Acrylic acid, Propionic Acid, Propionaldehyde, Propylene Glycol
C4 Cuts: Butanes, Butylenes, Butadiene, Butanols, MTBE (Methyl Tert Butyl Ethers)
C5 cuts: Isoprene, Pentanes, Piperylene, Cyclopentadiene, Dicyclopentadiene, Isoamyl, etc…
Aromatics: Benzene, Toluene, Xylenes (BTX), Cumene, Phenol, Ethyl Benzene, Styrene, Pthalic Anhydride, Nitrobenzene, Aniline, Benzoic Acid, Chlorobenzene, etc…
At the end of the course you will feel confident in how the petrochemical industry is established. You will know the most common petrochemicals as well as their distribution, production and importance in daily life. It will help in your future process simulations by knowing the common and economical chemical pathways.
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
Oleochemicals - What are they?
fatty acids
fatty alcohols
fatty methyl esters
fatty amines
glycerine
Oleochemical pathways
What are they used for?
Where do they come from?
Review of Organic Functional Groups
Fatty Acids
- Uses
- Process
- Splitting
- Hydrogenation
Ni Catalyst for FA hydrogenation
Catalyst deactivation in fatty acids by corrosion
Ni soap decomposition
Nickel dissolution in the presence of hydrogen
Comparison pore size & TG/FA molecules
Effect of pore dimensions in fatty acid hardening
Effect of premixing timeon catalyst activity
Effects of catalyst dissolution summarized:
Reducing Ni soaps
Issues
Alternative catalyst for FA hydrogenation (i)
Precious metal catalyst cycle
Alternative catalyst for FA hydrogenation (ii)
Fatty Alcohols
- Uses
- Process
Fatty Ester Hydrogenolysis
Fixed Bed Hydrogenolysis
Slurry Phase Hydrogenolysis
Fatty OH polishing
Fatty Methyl Esters
- Uses
Advantages of ME vs FA as a feedstock
FME - Biodiesel
Fatty Amines
Glycerin
- Uses
- The Future
REFERENCE:
Some graphs and photographs, in particular the photo of "The nickel deposits in the tube section", were extracted from Johnson Matthey contributions to International conferences.
Presentaion consits of basic idea about the treatment process of the w//w, mainly come from fertilizer industris. Introduction,m types of fertilizers, layout and procees of synthesis includerelevant information about topic.On every unique as well as efficient process for effective reducton of C.O.D and NH3-N. Details of pre as well as post procees effect on every stream is giveing the importance to process importance.
In petroleum refining, the Crude Distillation Unit (CDU) (often referred to as the Atmospheric Distillation Unit) is usually the first processing equipment through which crude oil is fed. Once in the CDU, crude oil is distilled into various products, like naphtha, kerosene, and diesel, that then serve as feedstocks for all other processing units at the refinery.
Lecture notes of Industrial Waste Treatment (Elective -III) as per syllabus of Solapur university for BE Civil
Prepared by
Prof S S Jahagirdar,
Associate Professor,
N K ORchid College of Engg and Tech,
Solapur
Treatment of Effluents from Petroleum RefineriesAsheesh Padiyar
A brief power point presentation on the Effluent treatment from Petroleum Refineries for a Chemical Engineer.Chemical Engineers are also involved in the water treatment , and is of huge concern with the amount of water needed / contaminated during the refinery mass transfer operations.
Refinery process, Refinery unit, catalyst, CDU, VDU, hydro cracker, residue up gradation unit.It is a part of Refinary Management. Interested people can gather knowledge from this PPT
COURSE LINK:
https://www.chemicalengineeringguy.com/courses/petrochemicals-an-overview/
Introduction:
The course is mainly about the petrochemical industry. Talks about several chemicals and their chemical routes in order to produce in mass scale the demands of the market.
Learn about:
Petorchemical Industry
Difference between Petroleum Refining vs. Petrochemical Industry
Paraffins, Olefins, Napthenes & Aromatics
Market insight (production, consumption, prices)
Two main Petrochemical Processes: Naphtha Steam Cracking and Fluid Catalytic Cracking
The most important grouping in petrochemical products
Petrochemical physical & chemical properties. Chemical structure, naming, uses, production, etc.
Basic Gases in the industry: Ammonia, Syngas, etc…
C1 Cuts: Methane, Formaldehyde, Methanol, Formic Acid, Urea, Chloromethanes etc…
C2 Cuts: Ethane, Acetylene, Ethylene, Ethylene Dichloride, Vinyl Chloride, Ethylene Oxide, Ethanolamines, Ethanol, Acetaldehyde, Acetic Acid, Ethylene Glycols (MEG, DEG, TEG)
C3 Cuts: Propane, Propylene, Propylene Oxide, Isopropanol, Acetone, Acrylonitrile, Propediene, Allyl chloride, Acrylic acid, Propionic Acid, Propionaldehyde, Propylene Glycol
C4 Cuts: Butanes, Butylenes, Butadiene, Butanols, MTBE (Methyl Tert Butyl Ethers)
C5 cuts: Isoprene, Pentanes, Piperylene, Cyclopentadiene, Dicyclopentadiene, Isoamyl, etc…
Aromatics: Benzene, Toluene, Xylenes (BTX), Cumene, Phenol, Ethyl Benzene, Styrene, Pthalic Anhydride, Nitrobenzene, Aniline, Benzoic Acid, Chlorobenzene, etc…
At the end of the course you will feel confident in how the petrochemical industry is established. You will know the most common petrochemicals as well as their distribution, production and importance in daily life. It will help in your future process simulations by knowing the common and economical chemical pathways.
Catalytic Reforming Process is one of the most important processes in the petroleum and petrochemical industries which produce high octane number gasoline.
Oleochemicals - What are they?
fatty acids
fatty alcohols
fatty methyl esters
fatty amines
glycerine
Oleochemical pathways
What are they used for?
Where do they come from?
Review of Organic Functional Groups
Fatty Acids
- Uses
- Process
- Splitting
- Hydrogenation
Ni Catalyst for FA hydrogenation
Catalyst deactivation in fatty acids by corrosion
Ni soap decomposition
Nickel dissolution in the presence of hydrogen
Comparison pore size & TG/FA molecules
Effect of pore dimensions in fatty acid hardening
Effect of premixing timeon catalyst activity
Effects of catalyst dissolution summarized:
Reducing Ni soaps
Issues
Alternative catalyst for FA hydrogenation (i)
Precious metal catalyst cycle
Alternative catalyst for FA hydrogenation (ii)
Fatty Alcohols
- Uses
- Process
Fatty Ester Hydrogenolysis
Fixed Bed Hydrogenolysis
Slurry Phase Hydrogenolysis
Fatty OH polishing
Fatty Methyl Esters
- Uses
Advantages of ME vs FA as a feedstock
FME - Biodiesel
Fatty Amines
Glycerin
- Uses
- The Future
REFERENCE:
Some graphs and photographs, in particular the photo of "The nickel deposits in the tube section", were extracted from Johnson Matthey contributions to International conferences.
Presentaion consits of basic idea about the treatment process of the w//w, mainly come from fertilizer industris. Introduction,m types of fertilizers, layout and procees of synthesis includerelevant information about topic.On every unique as well as efficient process for effective reducton of C.O.D and NH3-N. Details of pre as well as post procees effect on every stream is giveing the importance to process importance.
In petroleum refining, the Crude Distillation Unit (CDU) (often referred to as the Atmospheric Distillation Unit) is usually the first processing equipment through which crude oil is fed. Once in the CDU, crude oil is distilled into various products, like naphtha, kerosene, and diesel, that then serve as feedstocks for all other processing units at the refinery.
Lecture notes of Industrial Waste Treatment (Elective -III) as per syllabus of Solapur university for BE Civil
Prepared by
Prof S S Jahagirdar,
Associate Professor,
N K ORchid College of Engg and Tech,
Solapur
R.M. Baker, & D. L. Passmore. (2012, August 16). Cracking the ethane cracker. Invited presentation at the 2012 WIB Symposium, “Innovation through Integration: Re-Inventing the Workforce System,” sponsored by the Pennsylvania Association of Workforce Investment Boards, State College, Pennsylvania. (see http://pawib2012.tumblr.com)
Shell Chemical LP, a petrochemical unit of Royal Dutch Shell, signed a land purchase option agreement with Horsehead Corporation, a producer of specialty zinc and zinc-based products and a recycler of electric arc furnace dust, to evaluate a site in western Pennsylvania for a potential petrochemical complex. The site is located in Potter and Center Townships in Beaver County near Monaca, Pennsylvania, which is 40 miles northwest of Pittsburgh.
The site currently houses a Horsehead’s plant for zinc products and contains the only electrothermic zinc refining facility in the Western Hemisphere. If the land purchase option is exercised, Horsehead Corporation will vacate the Monaca facility by April 2014.
Shell’s plans for the complex include an ethane cracker that would process ethane feedstock from “wet” Marcellus Shale gas to supply ethylene for a wide variety of intermediate sales to industries and for final end use in manufactured products. “Cracking” involves heating and separating the large hydrocarbon chains found in fossil fuels such as natural gas and petroleum into lighter hydrocarbons such as ethane.
In this workshop, a report by the American Chemical Council (ACC) [Shale Gas and New Petrochemicals Investment: Benefits for the Economy, Jobs, and US Manufacturing] of the potential static U.S. job and tax impacts of ethane production is examined. Then, the results are presented from an analysis prepared by researchers from Penn State’s Institute for Research in Training & Development (IRTD) of the potential dynamic economic and demographic impacts of the Royal Dutch Shell petrochemical complex planned for western Pennsylvania. Special attention is paid to the implications that these impacts estimated by ACC and the IRTD hold for regional workforce development in Pennsylvania.
A project on the Mother plant of Petrochemical Industry.
110 MT per year production capacity of NCP plant at RIL- VMD. Detailed studies on Short residence time Furnaces, Distillation columns, Catalytic converters, heat exchangers etc. calculations made on process parameters and mechanical design aspects.
paraffin wax Sinopec maoming-Quy cách : 50kg/bao
sử dụng trong sản xuất nến, bôi trơn cho nhựa, tạo bóng cho giấy,chống thấm cho gỗ...
liên hệ: Mr Đường-0946546655
An oil refinery is an industrial process plant where crude oil is processed and refined into more useful products such as petroleum naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, and liquefied petroleum gas. they are also typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units.
Pigment yellow 168 p.y.168 cas 71832-85-4 msds, Our products are organic pigments, antioxidants, uv absorber, light stabilizers, optical brighteners. Also are agent of Addivant and Xrite in China, website:https://www.additivesforpolymer.com email:info@additivesforpolymer.com
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Instructions for Submissions thorugh G- Classroom.pptx
petrochemical industry
1. HAZARDOUS/ SCHEDULED WASTE
MANAGEMENT IN MALAYSIA
INDUSTRIES
PETROCHEMICAL INDUSTRIES
PREPARED BY:
SITI NADZIFAH BINTI GHAZALI
NORMALIA BINTI MOHAMAD
BACHELOR OF SCIENCE (HONS) CHEMISTRY
UNIVERSITI TEKNOLOGI MARA, PAHANG
2. Since early 1990’s, the industry is developed
supported by Malaysian Government and Petroliam National Berhad
(PETRONAS)
Petrochemicals:
Chemicals derived from petroleum or natural gas.
The chemicals the used to manufacture the products people use every day.
Building blocks for body armor and other high-tech materials.
INTRODUCTION
3. Raw materials that keep safe while driving the car,
communications and also viewing website.
Products made of: plastic, medicines and
medical services, cosmetic, furniture, appliance,
TVs, radio, computer, part used in transportation,
solar power panel and wind turbines.
Organic chemicals derived from two feedstocks:
Natural gas liquid (NGL): natural gas processing
Oil refinery streams: Naphtha and light gas oil
4. Natural gas
liquid
Ethane, propane, butane: Cracked at
higher temperature to yield ethylene,
propylene, butylene and butadiene
Oil
Craking crude oil of higher
ratio of the ethylene co-
products propylene,
butylenes and butadiene,
aromatic products.
5. Raw materials and
feedstock
Primary petrochemicals
Petrochemicals
intermediate and
derivatives
Major end use
market
Diagram 1 The flow of petrochemical processes (Ophardt, 2003)
8. CATEGORY OF WASTES
The category of wastes and code in First Schedule (Regulation 2) cited
under Environmental Quality (Scheduled Waste) Regulations 2005.
SW 3 Waste containing principally organic constituents who may
contain metals and inorganic materials
SW 308 Oil tanker sludges
SW 311 Waste of oil or oily sludge
SW 314 Oil or sludge from oil refinery plant maintenance operation
SW 315 Tar or tarry residues from oil refinery or petrochemical plant
SW 318 Waste, substances and articles containing or contaminated with
polychlorinated biphenyls (PCB) or polychlorinated triphenyls (PCT)
9. SW 319 Waste of phenols or phenol compounds including chlorophenol in the
form of liquids or sludges
SW 320 Waste containing formaldehyde
SW 321 Rubber or latex wastes or sludges containing organic solvents or
heavy metals
SW 325 Uncured resin waste containing organic solvents or heavy metals
including epoxy resin and phenolic resin
SW 4 Wastes which may contain either inorganic or organic constituents
SW 410 Rags, plastics, papers or filters contaminated with scheduled waste
SW 417 Waste of inks, paints, pigments, lacquer, dye or varnish
SW 425 Wastes from the production, formulation, trade or use of pesticides,
herbicides or biocides
SW 431 Waste from manufacturing or processing or use of explosives.
10. Production polyvinyl chloride (PVC), resin
manufacture, ethylene glycol (polyester), styrene and
also vinyl acetate
Oil sludge during oil tank cleaning operation and also
from
Residue fluid catalytic cracking (RFCC).
The catalyst like zeolite
ORIGIN OF THE WASTE
11. PHYSICAL PROPERTIES
Physical Properties Waste
PVC Resin
manufacture
Ethylene glycol Styrene Vinyl acetate
Boiling point (oC) N/A 537.778 197.6 145.2 72.2
Flash point (oC) 391 ≥ 321.11 111 31.1 -7.8
Melting point (oC) >250 N/A -13 -30.6 -93.2
Vapor density N/A Not applicable 2.14 3.59 3
Physical state Free flowing
powder
Tacky Solid Liquid (syrupy) Liquid
(clear viscous
liquid)
Liquid
Flammability of the
product
Non-flammable N/A May be
combustible at
high
temperature
Flammable Flammable
Solubility (in water) Insoluble in water Insoluble in water Soluble in cold
and hot water.
Very slightly
soluble in cold
water
Soluble in cold
water
15. ENVIRONMENTAL ISSUES
Control of odours
Release of toxic chemicals
VOC emission
Generation of greenhouse gases
Emission of contributors to acid rain
Ozone depleting substances
Land contamination
Storage and handling minshap
16. Handling of petrochemical plant
scheduled waste.
o Hazardous waste from petrochemical plant should be separated, handled
and disposed of separately from the other waste produced.
o Labeling of hazardous waste should include the content, the date- when
the container was filled and sealed and also an appropriate hazard-
warning label.
o Worker or those who in charge to handle the petrochemical scheduled
waste should wear appropriate personal protective equipment such as
heavy duty gloves, dust mask, safety glasses and overalls.
o All the oil sludge, used oil and slop oils from wastewater and other
hazardous waste from petrochemical plant must be put in a suitable
drum and containers. These containers must be leaks proof.
17. Procedure in storage scheduled waste
of petrochemical plant
i. Fenced and located separately from the general waste storage
area with a clear warning sign;
ii. Accessible for authorized persons only and should be locked
when no access required.
iii. Well ventilated and well lit;
iv. Located on well-drained, impervious hard-standing.
19. LABELING
• The container that containing scheduled waste
should be labeled by using a permanent marker
or paint and the labeling symbol from the third
scheduled under Environmental Quality
(scheduled wastes) regulations, 2005/1989.
• The label must include the following information
which is the words “scheduled or hazardous
waste”, a clear waste description and the
accumulation start date which is the first date of
waste was collected into a container,
22. Recommended treatment
and recovery
The alternatives to recycling or reuses process of
petrochemical waste;
I. The fuel olis residues that are generated from
olefin plants could be reuse as a feed for carbon
black production.
II. The waste olis can be refined and reused by
further process.
III. The low quality polymer produced can be in
plastic industries.
IV. Regenerated and reused the spent adsorbent
and molecular sieve.
23. RECOMMENDED TREATMENT/
RECOVERY
• Eliminate the odors and VOCs
• A cleaner, greener world
Dolan’s Green Solution
(DGS)
• Clean up oil spillsBOCs (Bioorganic
Catalysts)
• Oil dispersant & bioremediation accelerant used
in a cost manner directly in a water and ground.NONTOX
• Reducing energy & infrastructure cost
Ecosystem PLUS
• Perform cleaning product
• Breakdown of harmful chemicals before they
reach to the drain.
MC501
24. DISPOSAL OF SCHEDULED WASTES
o The scheduled waste from petrochemical plant
usually disposed at KualitiAlamSdn. Bhd.
o There are five major facilities of treatment and
disposal scheduled waste which is incineration
plant, physical and chemical treatment plant,
solidification, secure landfill and leachate
treatment plant.
o The used oils commonly undergo chemical
treatment and the other petrochemical wastes
were usually disposed at secure landfills and
incinerators.
25. CONCLUSION
Suitable technique to treats and handle
hazardous waste from petrochemical plants was
required to protect public health and
environments. Thus, reduced the hazardous
waste production and handling cost.
26. REFERENCES
• H.M. Freeman, (1998). Standard Handbook Of Hazardous Waste
Treatment and Disposal. McGraw Hill
• Material Safety Data Sheet, Science Lab.com.
• M.R.Sulaiman, K.M. Ariff,.(2006). Hazardous waste management
with thw references to the Enviromental Quality Act, 1974.Upena.
• Orphardt, C.E., (2003). Oil to Petrochemicals. Virtual Chembook, El
humst College.
• (2010). 10ed. Environmental Quality (Scheduled Wastes)
Regulations 2005. Environmental Quality Act and Regulations, MDC
Publishers Sdn.Bhd, 135-156.