Overhauling and its criteria
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Overhaul involves restoring and maintaining equipment by partially or completely disassembling it, inspecting for damaged or worn parts, repairing or replacing those parts, and reassembling and testing the equipment before returning it to full operation. Overhauling criteria depends on the machine and manufacturer but is generally recommended once every five years according to manufacturers to keep equipment in good working condition.
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LEARNING OBJECTIVES
1. Understand the concept and philosophy of TPM and its relationship with OEE
2. Explain the importance of OEE and how it relates to value-adding work of the factory
3. Understand OEE concepts such as Availability, Performance, Quality and the Six Major Losses
4. Describe the steps of collecting and processing OEE data and reporting results
5. Define approaches for reducing equipment-related losses to raise OEE
To download this presentation, visit:
https://www.oeconsulting.com.sg/training-presentations
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IMPROVING EQUIPMENT PERFORMANCE
Equipment downtime is a major cause of productivity loss for manufacturers. Poorly maintained equipment leads to reduced output, lost revenue from missing production targets, and high inventory levels. It also causes confusion on the shop floor. Most manufacturers, especially small ones, rely on a breakdown maintenance approach rather than proactively maintaining equipment. This puts them at risk of losing control over their equipment performance. The document provides tips for both short-term and long-term improvement of equipment management, including measuring overall equipment effectiveness (OEE), addressing bottlenecks, preventative maintenance, and total productive maintenance (TPM) initiatives.
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chapter one.pdf 2016.pdf
This document provides an overview of maintenance of agricultural machinery. It defines maintenance as actions taken to prevent equipment failure and keep systems running efficiently. The main points are:
- Maintenance includes repair, inspection, and preventative actions to extend equipment lifespan and reduce costs. It aims to optimize value and performance.
- Regular maintenance is needed to keep equipment reliable and reduce unexpected breakdowns that cause downtime. It also improves safety.
- Planning maintenance ensures work is done properly with the right resources. Planning involves prioritizing tasks, estimating time, and determining needs.
- Proper documentation like equipment history records helps analyze issues, improve processes, and make informed decisions about equipment selection and repairs.
QUALITY CONTROL TOTAL QUALITY CONTROL.pptx
This document provides information on various quality control techniques used in manufacturing including Just-in-Time (JIT), quality at source, inspection, quality circles, statistical quality control (SQC), quality control (QC), total quality management (TQM), and ISO 9000 standards. It describes how these techniques help ensure economic production and customer satisfaction through preventing defects, standardizing processes, enforcing problem-solving, and continually improving quality. The document also outlines the objectives, benefits, and key concepts of ISO 9000 certification for quality management systems.
Total quality management
The basic concept of TQM
Works methods
Processes and practices
If the participants happen to be an instructor, they will become high-quality instructor and will able to develop high-quality students who can be matched with the global standards.
Tpm basic
This document provides information about Total Productive Maintenance (TPM). It discusses TPM strategies and supporting strategies, including loss elimination, operator autonomous maintenance, initial control systems, zero defects, and education/training. Graphics show photos from clean-up activities and current conditions to improve like oil socks and workplace organization. Charts compare key indicators like costs and quality before and after implementing AMPS/TPM. The document also discusses TPM measurements, education and skills training, one point lessons for documenting issues and improvements, and addressing chronic losses.
ETP
The document discusses quality assurance maintenance and effluent treatment plants (ETPs). It defines quality assurance maintenance as activities to prevent and control defects. The pillars of quality maintenance include focused improvement, autonomous maintenance, planned maintenance, preventative maintenance, and training. ETPs treat industrial wastewater through preliminary, primary, secondary, and tertiary treatment levels using physical, chemical, and biological processes to remove contaminants before water is safely discharged or reused. The document provides details on the treatment processes and design considerations for an effective ETP.
Improvetech Training - On Lean
This document provides information about an industrial training academy called Improvetech that offers training programs to implement Lean Manufacturing systems. Some key points:
1. Improvetech offers monthly training visits focused on topics like 5S, visual management, waste reduction, quality systems, and more with the goal of improving production efficiency, costs and quality.
2. They claim their training methodology shows results within one month with improvements like 50% reduced costs and cycle times.
3. The document outlines a proposed training calendar and pricing of Rs. 10,000 per visit and Rs. 40,000 per month to implement the Lean system training at a customer site over the year.
Mechanical Maintenance & Operation Engineer
Mazahar Nawaz is applying for a position and submitting his resume. He has 6 years of experience in process maintenance and operations engineering. He is currently working as a senior service engineer helping customers with pump and equipment maintenance. He has a bachelor's degree in mechanical engineering and an MBA. He is looking for new opportunities where he can continue learning and contributing to a company.
Equipment maintenance
This document from Supreme Automech (India) Pvt Ltd discusses equipment maintenance. It outlines three types of maintenance - maintenance by production, planned maintenance by maintenance department, and other subcontractor maintenance. It then describes the process of equipment maintenance in five elements: identifying the equipment and parts, determining the maintenance method, drafting standard procedures, and systematically carrying out maintenance. The document provides details on each of these elements and emphasizes preventing breakdowns through proper maintenance.
RME-085_TQM Unit-4 Part 4
This document discusses reliability testing and quality management techniques. It begins by outlining different types of product life testing, including failure-terminated testing, time-terminated testing, and sequential testing. It then describes accelerated life testing and how it can be used to optimize testing by compressing time periods. Finally, it discusses concepts like zero defects, quality circles, and steps that can be taken to ensure zero defects in manufacturing.
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The document discusses effluents generated from various processes in the textile industry, including dyeing, printing, finishing, and desizing. Large volumes of wastewater are produced that contain dyes, chemicals, and other pollutants. Proper treatment is required before the wastewater is released. The document also describes various methods that can be used to reduce effluents, such as recovering chemicals through membrane technologies or changing certain chemicals used in processes like bleaching and printing.Plant location and layout in any industry
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This presentation discusses the extraction and application of onion dye in textiles. It will introduce dyes, focus on natural dyes like those from onions, describe how to extract dye from onion skins, give recipes for dye baths using red or yellow onions, and demonstrate how the onion dye can be applied to cotton using a shibori dyeing technique. The document outlines the key steps for extracting onion dye from skins, creating dye baths, applying the dye to folded and bound cotton fabric, and presenting the final dyed textile.Methods to determine the dye chemistry
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This document discusses continuous dyeing machines. It begins by defining dyeing as imparting color to textiles and describing continuous dyeing as a process where textiles are fed continuously through different stages. There are three main types of continuous dyeing machines: 1) pad-steam processes which involve padding, steaming, and washing; 2) pad-dry processes involving padding, drying, and washing; and 3) thermosol processes using high temperatures around 180-220°C to dye with disperse dyes. Common manufacturers of continuous dyeing machines include Benninger and Shanghai Singularity machines. In conclusion, continuous dyeing machines can efficiently dye textiles at high speeds between 50 to 250 meters per minute and account for around
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- 3. I will never understand all the good that a simple smile can accomplish. 12te62@student.muet.edu.pk
- 7. •It is the Process of restoring and maintaining an equipment, machine, or system in a serviceable condition. Overhaul involves •Partial or complete disassembly of the item, • Inspection to detect damaged, defective, or worn parts, •Repair or replacement of such parts, and •Reassembly, testing, and trial-run prior to returning the item to its full operating level.
- 8. Overhauling Criteria 1)It varies machines to machine and manufacture to manufacture, 2)Overhauling of machine is normally done once in a five year(It is recommended by Machine Manufactures)
- 10. Education is for improving the lives of others and for leaving your community and world better than you found it 12te62@student.muet.edu.pk