The basic concept of TQM
Works methods
Processes and practices
If the participants happen to be an instructor, they will become high-quality instructor and will able to develop high-quality students who can be matched with the global standards.
Total Quality Management in Pharma IndustryInthiyazBegum
INTRODUCTION:
Total quality management increases the customer satisfaction by boosting the quality.
In an increasing competitive market firms with a continuous improvement culture and external focus are more likely to survive and prosper.
What is TQM?
TQM is an approach to improving the effectiveness and flexibilities of business as a whole.
It is essentially a way of organizing and involving the whole organization every department, every activity and every single person at every level.
SIGNIFICANCE OF TQM:
The importance of TQM lies in the fact that in encourages innovation, make the organization adaptable to change , motivate people for better quality ,and integrates the business arising out of the common purpose and all those provide the organization with a valuable and distinctive competitive edge.
Elements of TQM :
Be customer focused
Do it right the first time
Constantly improve
Quality is an attitude
Reasons for TQM failure
TQM fails because :
Top management sees no reasons for change
Top management is not concerned for its staff
Top management is not committed to the TQM programmer
The company loses interest in the programmer after six months
The work force and the management do not agree on what needs to happen.
Benefits of TQM:
Improvement of quality
Employee participation
Team work
Working relationship
Customer satisfaction
Employee satisfaction
IMPORTANCE OF TQM IN PHARMA INDUSTRY :
Handling:
Containers should be opened carefully and subsequently resealed in an approved manner.
Highly sensitive materials such as penicillin's and cephalosporin's should be handle in separate production area.
Highly active should be manufacture in a dedicate area and using delectated reagent.
Storage:
Secure storage facilities should be designated for use to prevent damage of materials.
Should be kept clean and tidy and subject to the appropriate pest control measurement.
Environmental conditions should be recorded.
Storage conditions for API should be based upon stability studies taking into account time.
Packaging:
Labelling and packaging processes should be defined and controlled to ensure that correct packaging materials are used correctly and other specified requirements are met.
Printed labels should be securely to avoid mix ups arising store.
Facilities and equipment :
The location ,design, and construction of buildings should be suitable for the type and stage of manufacture involved protecting the product from contamination and protecting operators and the environment from the product.
Equipment surfaces in contact with materials used in API manufacturing should be non reactive.
Conclusion :
Total quality management encourages participation amongst ,employees ,managers ,and organizations whole.
The responsibilities either its professional, social , legal, one that the rest with the pharmaceutical manufacturing for the assurance of quality.
Control should be practiced rigorously.
[Note: This is a partial preview. To download this presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Total Quality Management (TQM) is a holistic approach to long-term success that views continuous improvement in all aspects of an organization as a process and not as a short-term goal. It aims to radically transform the organization through progressive changes in the attitudes, practices, systems and structures.
By teaching this presentation, employees will understand the importance of making a personal commitment to quality, focus on satisfying both internal and external customer requirements, and working as a team to improve quality.
This training presentation includes quality philosophies from key quality leaders such as W. E. Deming, J. M. Juran and Philip Crosby, and provides a summary of process management, steps for TQM implementation, key tools and techniques for total quality as well as the key business excellence and quality management models.
LEARNING OBJECTIVES
1. Explain the meaning of Total Quality Management (TQM)
2. Identify key leaders in the field of quality and their philosophies
3. Identify characteristics of the TQM philosophy
4. Understand the importance of process management and measuring the cost of quality
5. Describe the key business excellence and quality models
6. Describe Total Quality leadership attitudes and behaviors
7. Identify tools and techniques for Total Quality
8. Define the steps for TQM implementation
CONTENTS
1. Introduction to TQM
2. Customer Focus
3. Employee Involvement & Empowerment
4. Process Management
5. Cost of Quality
6. Business Excellence & Quality Management Models
7. Total Quality Leadership
8. Implementing TQM
9. Tools & Techniques for Total Quality
10. Key Takeaways
Total Quality Management in Pharma IndustryInthiyazBegum
INTRODUCTION:
Total quality management increases the customer satisfaction by boosting the quality.
In an increasing competitive market firms with a continuous improvement culture and external focus are more likely to survive and prosper.
What is TQM?
TQM is an approach to improving the effectiveness and flexibilities of business as a whole.
It is essentially a way of organizing and involving the whole organization every department, every activity and every single person at every level.
SIGNIFICANCE OF TQM:
The importance of TQM lies in the fact that in encourages innovation, make the organization adaptable to change , motivate people for better quality ,and integrates the business arising out of the common purpose and all those provide the organization with a valuable and distinctive competitive edge.
Elements of TQM :
Be customer focused
Do it right the first time
Constantly improve
Quality is an attitude
Reasons for TQM failure
TQM fails because :
Top management sees no reasons for change
Top management is not concerned for its staff
Top management is not committed to the TQM programmer
The company loses interest in the programmer after six months
The work force and the management do not agree on what needs to happen.
Benefits of TQM:
Improvement of quality
Employee participation
Team work
Working relationship
Customer satisfaction
Employee satisfaction
IMPORTANCE OF TQM IN PHARMA INDUSTRY :
Handling:
Containers should be opened carefully and subsequently resealed in an approved manner.
Highly sensitive materials such as penicillin's and cephalosporin's should be handle in separate production area.
Highly active should be manufacture in a dedicate area and using delectated reagent.
Storage:
Secure storage facilities should be designated for use to prevent damage of materials.
Should be kept clean and tidy and subject to the appropriate pest control measurement.
Environmental conditions should be recorded.
Storage conditions for API should be based upon stability studies taking into account time.
Packaging:
Labelling and packaging processes should be defined and controlled to ensure that correct packaging materials are used correctly and other specified requirements are met.
Printed labels should be securely to avoid mix ups arising store.
Facilities and equipment :
The location ,design, and construction of buildings should be suitable for the type and stage of manufacture involved protecting the product from contamination and protecting operators and the environment from the product.
Equipment surfaces in contact with materials used in API manufacturing should be non reactive.
Conclusion :
Total quality management encourages participation amongst ,employees ,managers ,and organizations whole.
The responsibilities either its professional, social , legal, one that the rest with the pharmaceutical manufacturing for the assurance of quality.
Control should be practiced rigorously.
[Note: This is a partial preview. To download this presentation, visit:
https://www.oeconsulting.com.sg/training-presentations]
Total Quality Management (TQM) is a holistic approach to long-term success that views continuous improvement in all aspects of an organization as a process and not as a short-term goal. It aims to radically transform the organization through progressive changes in the attitudes, practices, systems and structures.
By teaching this presentation, employees will understand the importance of making a personal commitment to quality, focus on satisfying both internal and external customer requirements, and working as a team to improve quality.
This training presentation includes quality philosophies from key quality leaders such as W. E. Deming, J. M. Juran and Philip Crosby, and provides a summary of process management, steps for TQM implementation, key tools and techniques for total quality as well as the key business excellence and quality management models.
LEARNING OBJECTIVES
1. Explain the meaning of Total Quality Management (TQM)
2. Identify key leaders in the field of quality and their philosophies
3. Identify characteristics of the TQM philosophy
4. Understand the importance of process management and measuring the cost of quality
5. Describe the key business excellence and quality models
6. Describe Total Quality leadership attitudes and behaviors
7. Identify tools and techniques for Total Quality
8. Define the steps for TQM implementation
CONTENTS
1. Introduction to TQM
2. Customer Focus
3. Employee Involvement & Empowerment
4. Process Management
5. Cost of Quality
6. Business Excellence & Quality Management Models
7. Total Quality Leadership
8. Implementing TQM
9. Tools & Techniques for Total Quality
10. Key Takeaways
TQM i.e. Total Quality Management plays an very important role in pharmaceutical industries in world-wide as it is very feasible and time saving and improves product quality at a great
extent.
TQM i.e. Total Quality Management plays an very important role in pharmaceutical industries in world-wide as it is very feasible and time saving and improves product quality at a great
extent.
According to new syllabus of PCI M.Pharm 1st sem. students can directly utilize this ppt for their study. As per PCI new syllabus QA STUDENTS find this ppt very use full.
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The case study discusses the potential of drone delivery and the challenges that need to be addressed before it becomes widespread.
Key takeaways:
Drone delivery is in its early stages: Amazon's trial in the UK demonstrates the potential for faster deliveries, but it's still limited by regulations and technology.
Regulations are a major hurdle: Safety concerns around drone collisions with airplanes and people have led to restrictions on flight height and location.
Other challenges exist: Who will use drone delivery the most? Is it cost-effective compared to traditional delivery trucks?
Discussion questions:
Managerial challenges: Integrating drones requires planning for new infrastructure, training staff, and navigating regulations. There are also marketing and recruitment considerations specific to this technology.
External forces vary by country: Regulations, consumer acceptance, and infrastructure all differ between countries.
Demographics matter: Younger generations might be more receptive to drone delivery, while older populations might have concerns.
Stakeholders for Amazon: Customers, regulators, aviation authorities, and competitors are all stakeholders. Regulators likely hold the greatest influence as they determine the feasibility of drone delivery.
Artificial intelligence (AI) offers new opportunities to radically reinvent the way we do business. This study explores how CEOs and top decision makers around the world are responding to the transformative potential of AI.
Oprah Winfrey: A Leader in Media, Philanthropy, and Empowerment | CIO Women M...CIOWomenMagazine
This person is none other than Oprah Winfrey, a highly influential figure whose impact extends beyond television. This article will delve into the remarkable life and lasting legacy of Oprah. Her story serves as a reminder of the importance of perseverance, compassion, and firm determination.
Senior Project and Engineering Leader Jim Smith.pdfJim Smith
I am a Project and Engineering Leader with extensive experience as a Business Operations Leader, Technical Project Manager, Engineering Manager and Operations Experience for Domestic and International companies such as Electrolux, Carrier, and Deutz. I have developed new products using Stage Gate development/MS Project/JIRA, for the pro-duction of Medical Equipment, Large Commercial Refrigeration Systems, Appliances, HVAC, and Diesel engines.
My experience includes:
Managed customized engineered refrigeration system projects with high voltage power panels from quote to ship, coordinating actions between electrical engineering, mechanical design and application engineering, purchasing, production, test, quality assurance and field installation. Managed projects $25k to $1M per project; 4-8 per month. (Hussmann refrigeration)
Successfully developed the $15-20M yearly corporate capital strategy for manufacturing, with the Executive Team and key stakeholders. Created project scope and specifications, business case, ROI, managed project plans with key personnel for nine consumer product manufacturing and distribution sites; to support the company’s strategic sales plan.
Over 15 years of experience managing and developing cost improvement projects with key Stakeholders, site Manufacturing Engineers, Mechanical Engineers, Maintenance, and facility support personnel to optimize pro-duction operations, safety, EHS, and new product development. (BioLab, Deutz, Caire)
Experience working as a Technical Manager developing new products with chemical engineers and packaging engineers to enhance and reduce the cost of retail products. I have led the activities of multiple engineering groups with diverse backgrounds.
Great experience managing the product development of products which utilize complex electrical controls, high voltage power panels, product testing, and commissioning.
Created project scope, business case, ROI for multiple capital projects to support electrotechnical assembly and CPG goods. Identified project cost, risk, success criteria, and performed equipment qualifications. (Carrier, Electrolux, Biolab, Price, Hussmann)
Created detailed projects plans using MS Project, Gant charts in excel, and updated new product development in Jira for stakeholders and project team members including critical path.
Great knowledge of ISO9001, NFPA, OSHA regulations.
User level knowledge of MRP/SAP, MS Project, Powerpoint, Visio, Mastercontrol, JIRA, Power BI and Tableau.
I appreciate your consideration, and look forward to discussing this role with you, and how I can lead your company’s growth and profitability. I can be contacted via LinkedIn via phone or E Mail.
Jim Smith
678-993-7195
jimsmith30024@gmail.com
Senior Project and Engineering Leader Jim Smith.pdf
Total quality management
1.
2. Out line About Course
• Aim of the Course TQM
• TQM Principle
• Assignment – 1
• TQM Work Methods
• Daily Work Management
• TEN Elements of DWM
• TQM Implementation and Benefits
• Assignment – 2
• Get Certificate
3. • Useful Tips,
Use the gears settings to speed up or slowdown videos
Use the udemy mobile App to download lectures
Make use of the Q&A forums!
Platform level issues mail on support@udemy.com
4. • How to approach this course
• Complete all the quizzes !
• Complete the assignments !
• Listen carefully and take notes !
5. 1. Introduction to Course
• This is certificate course on TQM
Basic concept of TQM
Works methods
Processes and practices
• If the participants happens to be a instructor, they will
become high quality instructor and will able to develop
high quality students who can be matched with the
global standards.
6. • Goals :
1. To provide understanding on TQM with DWM.
2. Finalize the step to implementation of TQM in
company's, homes, schools and hospitals.
• Desired out come :
1. Participant will implement DWM in one’s own
department.
7. Introduction to TQM
• For over six decades the professionals have been
promoting quality controls in organizations all over the
world.
• Quality control was confined largely to in-house activities
like products manufacturing.
• The aspect of customers satisfactions was frequently
limited to compliance and claims during warranty.
• The ratio of rejection and rework will be reduce.
• The top management involved in quality control dept. for
zero defect products to delivery customers.
8. • TQM :
1. Organic approach
2. Needed for improving quality of products
3. To get customers satisfaction
4. Enhanced market share
• Why TQM :
1. Best of people still problems
2. Management efficiency
10. 2. TQM Principles
• Quality first not short term profits
1. The first focus is the customer requirements, to meet
customers requirement we must have to focus on
quality. Not on profit.
2. On the other hand, meeting customer requirements
creates loyal customers without whom the business is
endangered.
3. In TQM , cost reduction follows success in satisfying
customer requirements.
4. The cost of poor quality is estimated at about 25% of
sales loss in many companies.
11. The 7 Basic Quality Tools
• Cause-and-effect diagram (also called Ishikawa or
fishbone diagrams): Identifies many possible causes for
an effect or problem and sorts ideas into useful
categories.
• Check sheet: A structured, prepared form for collecting
and analyzing data; a generic tool that can be adapted
for a wide variety of purposes.
• Control chart: Graph used to study how a process
changes over time. Comparing current data to historical
control limits leads to conclusions about whether the
process variation is consistent (in control) or is
unpredictable (out of control, affected by special causes
of variation).
12. • Histogram: The most commonly used graph for showing
frequency distributions, or how often each different value
in a set of data occurs.
• Pareto chart: A bar graph that shows which factors are
more significant.
• Scatter diagram: Graphs pairs of numerical data, one
variable on each axis, to look for a relationship.
• Stratification: A technique that separates data gathered
from a variety of sources so that patterns can be seen
(some lists replace stratification with flowchart or run
chart).
13. Market in not product out
• Price = cost + profit
Total cost plus approach to price. Cost is a given and
profit is treated as a need, fulfilled by the customer who
pays the price.
• Profit = price – cost
Price is fixed by the market and by competition. Costs
can be cut In order to ensure
By Peter Drucker
14. Typical complaints
• How can I produce my monthly accounts if the stores
does not give us bill records on time.
• Account Dept.
• Our vendors don’t supply materials on time causes
accounts dept. don’t tell us when they pay bills.
• Purchase Dept.
• You hold us responsible for production but you should
see if we get materials on time.
• Production Dept.
16. Respect for people
• Respect for people = enabling people to realize their
potential.
• People needs TQM methods
1. Learning Driving fear out
2. Making extraordinary Participation by all
3. Working together Education for all
4. Being acknowledge QC circles
5. Well-being Kaizen
6. Growing A good management
17. 3. Working with facts and
data
1. Data to assist in understanding the actual situation.
• Arrange data for easy understanding and estimation.
2. Data for analysis.
• Analytical data examines the relationship between and
effect and its causes.
3. Data for control.
• Data to determine whether process in under control.
18. Purposes of data
• To take corrective action, it is essential to have a
constant, accurate grasp of facts. When we go out and
collect data, it becomes clear that our vague guesses
based on experience were way off the mark. Checking
the facts enable to bring in effective counter measure,
leading to good results.
• K Hosotani.
19. Action on causes
• Problem – we periodically get defective supplier of this
plunger due to bend.
• Solution – we are developing new vendor.
• Problem – we got a customers complaints that the bore
was oversize.
• Solution – we are inspecting the bore 100%
20. Five ‘why’s
• Why did the machine stop ?
• Why was machine overload ?
• Why was not lubrication pump working ?
• Why was it worn out ?
• Why was lubricants inadequate ?
• Above mention five why’s for CNC machine.
21. PDCA cycle (ishikawa)
• P stand for Plan
• D stand for DO
• C stand for Check
• A stand for Action
• PDCA = Plan Do Check Action
24. Daily management
• The main task of management is to make constant
improvements. Managers engaged in maintenance most
of the time are only operators. However, without robust
maintenance, improvements cannot be sustained.
Improvement
Top
management
Middle
management
Maintenance
Supervisor
Workers
25. • Improvements here refers to breakthroughs and
quantum changes. Achieved through policy
management. (P,Q,C,D,S,M)
• P = Production
• Q = Quality
• C = Cost
• D = Delivery
• S = Safety
• M = Moral
• Above method including observed standards and also
many improvements.
26. 5. Ten elements of DWM
1. PDCA cycle.
The ability to defined and solve problems is a basic capacity to
be developed in order to market improvements necessary to
achieve a good level of daily management.
2. Stake holder complaints and needs.
In TQM we must expose real problems constantly , so we may
solve them and improve products.
3. 5 – S
Removal of un wanted items, orderly arrangement of item,
shining of work place, development std., training and discipline.
Benefits – improvement of products, quality, cost, delivery and
safety.
27. 4. Work place practice.
The management and supervisor must become gemba
oriented, being able to survey what is happening and
deploy and train operators to be multi- skilled.
5. Equipment maintenance.
Daily maintenance, in fact means maintenance of
machines free from break downs.
6.Capability of manufacturing processes.
The establishment of 5-S, workplace practices and
equipment's maintenance is key enabler in achieving
process capability.
7. Production control.
Medium and long terms production and capacity plan must
be integrated with requirements.
28. 8. Kaizen and QC circles.
Kaizen and QC circles activities demand that workers have
a level of numeracy and literacy. Kaizen and QC circles are
also supported in many forms of celebration and
recognition.
9. Capability of non-manufacturing processes.
The implementation must be through, the results are
measured and counter measure are instituted, where
results do not come up to the requirements of stakeholders.
10. Control Points.
The choice of what control requires insight.
29. 6. TQM Implementation
and Benefits
• Step – 1 Pre – TQM.
Top management gets interested directly, awareness
programed on TQM.
• Step – 2 Decision
The problems facing the company are grasped.
• Step – 3 Introduction
Education of everyone, top down, begins, with priority for
the dept. which are the core reason why TQM introduced.
• Step – 4 Consolidation
Problem solving methods and techniques are taught.
30. • Step – 5 Attainment
Education is on-going and PSP techniques are thoroughly
taught.
• Step – 6 Maturity
Daily management and ability to continuously satisfy
customer requirements without non conformities and with
high efficiencies.
• Step – 7 Ongoing self renewal
Setting new and unknown levels of excellence.
31. Benefits of TQM
• Continuous satisfaction of customers.
• Enhanced market share.
• More profit to company.
• Reduction in new product development time.
• Efficient and effective management processes.
• Reduced warranty returns.
• Zero defects/rejection/rework.
• optimized inventory of materials.
oThanks you