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COORDINATE MEASURING MACHINE
(CMM)
By
Vignesh Ramanathan
 Metrology And Measurements
 Introduction Of CMM
 History Of CMM
 Principle Of CMM
 Types Of CMM
 Types Of Probe
 Software of CMM
 Advantages Of CMM
 Disadvantages Of CMM
 Applications Of CMM
 Conclusion
 What is Metrology?
Derived From Two Greek Words
Metro - Measurement
Logy - Science
The Scientific study of Measurement.
Errors in Measurement
Changing Units in Form of Standards
Developing new methods in Measurement
Research the Causes of Measuring Errors
 Types Of Metrology
1. Scientific 2. Industrial 3. Legal 4. Fundamental 5.
Dynamic 6. Deterministic
 It is a universal dimensional measuring
device.
 It is more useful and advantageous than
vernier calipers, micrometer, screw
gauges etc.
 Thermal depends on CMM 18-20ºc (64 -
72ºF) of room standards.
 That has 3 axes (XYZ) coordinate points.
 It's controlled by an operator or computer
numerical control (CNC) machine.
 Russ Shelton is a Father of CMM
considered by many other.
 He had already manufactured several
CMM’s employing granite for
structural components and air
bearings for guidance
 His own innovative ideas and
machine architecture to found a new
company called Shelton Metrology in
1965.
 He was one of the first to build
scanning probes for CMMs.
 He introduces manual scanning
probes in the mid-70s and CNC
versions of the mid-80s.
Russ received a Design News
award for Veritas, deemed to be
one of the 100 most significant
inventions of 1971
Veritas into his CMMs he could
provide straightness-measurement
resolution and accuracy of ten
millionths over 56 inches.
Russ then designed the first
indexing touch trigger probe, that
probe remained in use from 1971
until 1995.
Shelton Metrology machines are
still in operation after 30 years
 The actual shape of a manufactured part is registered by points
based on coordinate system by measuring individual points on
the object surface with a probe system.
 From the registered coordinate points, a numerical model of the
part is generated. The numeric model of the part is a substitute of
the actual part shape consisting of basic geometric elements such
as circles, planes, cylinders, etc.
 The calculation of these geometric elements is based only on
touched points.
 When more points are taken, a better fitting element can be
calculated by a mathematical approximation method.
 The substitute shape is compared with the given nominal shape
and the results of this comparison are documented in a test
report.
1. Cantilever Type of CMM
Measuring Probe attached to the
Z-axis it moves Vertical Direction.
The cantilever arm attached to Y-
axis.
A table attached to X-axis.
Easy access to work and it High
Workspace Volume.
It Suitable for measuring the
long and thin part.
Major Disadvantage Bending
caused by Cantilever design
2. Bridge type of CMM
(a) Moving Bridge type
Measuring Probe moves
in the Z-axis direction and
its fitted with Y-axis arm.
Arm Moves in Y-axis
direction and its fitted in X-
axis.
The bridge moves in X-
axis and its Supported by
table.
Air Bearings are used in
their type.
2. (b). Fixed bridge type
Measuring Probe moves in
the Z-axis direction and its
fitted with Y-axis arm.
Arm Moves in Y-axis
direction and its fitted bridge.
The table moves in X-axis.
This type of CMM
supported for Large and
Medium components.
It has better rigidity.
It has Higher Accuracy than
Horizontal arm CMM.
It has Limited work area.
3. Column type CMM
Table Moves in X and Y
both axis directions.
The probe moves in the Z-
axis direction.
It has Good Rigidity and
High accuracy.
That commonly known as
a universal measuring
machine.
It is similar to drilling and
vertical milling machine
4. Horizontal arm type CMM
Arm moves in the X-axis
direction.
Probe fitted with arm.
But it moves in Y and Z
axis.
The table moves in the
Z-axis direction.
That has large work
volume and free from
obstruction.
That CMM accessibility
for large objects like
dying, car bodies.
5. Gantry type CMM
Crossbeam has a
carriage and it moves
in the X-axis direction
Carriage has probed
and it moves in Y-axis
Direction.
The probe moves in
the Z-axis direction.
It can measure a large
object.
It has more accuracy
than all other CMM.
A. Contact Probe
1. Hard Probe
It has a variety of probe tip shape and
size. But it is determined by
application.
Ball/Spherical shape probe used for
establishing surface locations.
Tapered or conical probe used for
locating holes.
The cylindrical probe used for
checking slots and holes in sheet metal.
That probe is used in small, manually
operated CMM.
A.2. Switching Probes
It is also called as
Trigger type probe
system.
The “Buckling
mechanism” is a three
point bearing it
arranged at 120º around
and circumference.
Switching probe
mostly used when an
object has to be
measured very fast by a
single point.
A.3. Measuring Probes
It used for the large
bridge type of CMM.
It's also a “Buckling
mechanism” this is system
have parallel gateways.
It is a three dimensional
probe.
Flexible parallelograms
Stylus able to deflect in
any direction
Measured either by
measuring system or
photoelectric sensor.
This also called mulling
probe.
B. Non-contact Probes
1. Laser Probe
The single-spot
laser triangulation
method.
This method uses
low-powered laser
beam for distance
measurement.
A light sensitive
detector at an angle
of approximately
25º.
B.2. Vision Probe
A charge-coupled
device (CCD) is
usually employed in
the camera.
It consists of
matrix arrays.
It measured by
computer ‘Count’ of
pixels.
The analog
voltage value of
each pixel converts
to a digital value.
 The measurement data with a computer-
aided drafting (CAD) model.
 Parameter programming to minimize CNC
programming.
 A program for the measurement of spur,
helical, bevel, and hypoid gears.
 The component is digitized using CNC-
CMM. Converted it into a computer model.
 The % of saving inspection time by using
CMM is 5 to 10 compared to manual
inspection methods.
 High precision and accuracy.
 Requires less labor.
 Accurate dimensions can be obtained just
by knowing the coordinates and distance
between the two reference points.
 Robustness against external force and
error accumulation.
 The rate of inspection is increased.
 Uniform inspection, quality is ensured
 The Coordinate measuring machines are
very costly.
 The CMMs are less portable.
 If the operating software cracks down it is
difficult to restart the entire system.
 It needs to construct some feature on its
own as some parts of the workpiece are
unreachable by the probe.
 The probe may have run out.
 There may be errors in the digital system.
 It is used in automobile, machine tool,
electronics, space and many other large
companies.
 For aircraft and space vehicle, 100% inspections
are carried out by CMM.
 It is ideally suited for development of new
products.
 It is ideal for determination of shape and
position, maximum metal condition, linkage of
results etc..
 Measurement is the most important thing for
any other components.
 If 0.1 also more important in a measuring unit
that mostly helped by CMM.
 Is that more efficiently than other measuring
elements.
Metrology and measurements(Coordinate Measuring Machine)

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Metrology and measurements(Coordinate Measuring Machine)

  • 1.
  • 3.  Metrology And Measurements  Introduction Of CMM  History Of CMM  Principle Of CMM  Types Of CMM  Types Of Probe  Software of CMM  Advantages Of CMM  Disadvantages Of CMM  Applications Of CMM  Conclusion
  • 4.  What is Metrology? Derived From Two Greek Words Metro - Measurement Logy - Science The Scientific study of Measurement. Errors in Measurement Changing Units in Form of Standards Developing new methods in Measurement Research the Causes of Measuring Errors  Types Of Metrology 1. Scientific 2. Industrial 3. Legal 4. Fundamental 5. Dynamic 6. Deterministic
  • 5.  It is a universal dimensional measuring device.  It is more useful and advantageous than vernier calipers, micrometer, screw gauges etc.  Thermal depends on CMM 18-20ºc (64 - 72ºF) of room standards.  That has 3 axes (XYZ) coordinate points.  It's controlled by an operator or computer numerical control (CNC) machine.
  • 6.  Russ Shelton is a Father of CMM considered by many other.  He had already manufactured several CMM’s employing granite for structural components and air bearings for guidance  His own innovative ideas and machine architecture to found a new company called Shelton Metrology in 1965.  He was one of the first to build scanning probes for CMMs.  He introduces manual scanning probes in the mid-70s and CNC versions of the mid-80s.
  • 7. Russ received a Design News award for Veritas, deemed to be one of the 100 most significant inventions of 1971 Veritas into his CMMs he could provide straightness-measurement resolution and accuracy of ten millionths over 56 inches. Russ then designed the first indexing touch trigger probe, that probe remained in use from 1971 until 1995. Shelton Metrology machines are still in operation after 30 years
  • 8.  The actual shape of a manufactured part is registered by points based on coordinate system by measuring individual points on the object surface with a probe system.  From the registered coordinate points, a numerical model of the part is generated. The numeric model of the part is a substitute of the actual part shape consisting of basic geometric elements such as circles, planes, cylinders, etc.  The calculation of these geometric elements is based only on touched points.  When more points are taken, a better fitting element can be calculated by a mathematical approximation method.  The substitute shape is compared with the given nominal shape and the results of this comparison are documented in a test report.
  • 9. 1. Cantilever Type of CMM Measuring Probe attached to the Z-axis it moves Vertical Direction. The cantilever arm attached to Y- axis. A table attached to X-axis. Easy access to work and it High Workspace Volume. It Suitable for measuring the long and thin part. Major Disadvantage Bending caused by Cantilever design
  • 10. 2. Bridge type of CMM (a) Moving Bridge type Measuring Probe moves in the Z-axis direction and its fitted with Y-axis arm. Arm Moves in Y-axis direction and its fitted in X- axis. The bridge moves in X- axis and its Supported by table. Air Bearings are used in their type.
  • 11. 2. (b). Fixed bridge type Measuring Probe moves in the Z-axis direction and its fitted with Y-axis arm. Arm Moves in Y-axis direction and its fitted bridge. The table moves in X-axis. This type of CMM supported for Large and Medium components. It has better rigidity. It has Higher Accuracy than Horizontal arm CMM. It has Limited work area.
  • 12. 3. Column type CMM Table Moves in X and Y both axis directions. The probe moves in the Z- axis direction. It has Good Rigidity and High accuracy. That commonly known as a universal measuring machine. It is similar to drilling and vertical milling machine
  • 13. 4. Horizontal arm type CMM Arm moves in the X-axis direction. Probe fitted with arm. But it moves in Y and Z axis. The table moves in the Z-axis direction. That has large work volume and free from obstruction. That CMM accessibility for large objects like dying, car bodies.
  • 14. 5. Gantry type CMM Crossbeam has a carriage and it moves in the X-axis direction Carriage has probed and it moves in Y-axis Direction. The probe moves in the Z-axis direction. It can measure a large object. It has more accuracy than all other CMM.
  • 15. A. Contact Probe 1. Hard Probe It has a variety of probe tip shape and size. But it is determined by application. Ball/Spherical shape probe used for establishing surface locations. Tapered or conical probe used for locating holes. The cylindrical probe used for checking slots and holes in sheet metal. That probe is used in small, manually operated CMM.
  • 16. A.2. Switching Probes It is also called as Trigger type probe system. The “Buckling mechanism” is a three point bearing it arranged at 120º around and circumference. Switching probe mostly used when an object has to be measured very fast by a single point.
  • 17. A.3. Measuring Probes It used for the large bridge type of CMM. It's also a “Buckling mechanism” this is system have parallel gateways. It is a three dimensional probe. Flexible parallelograms Stylus able to deflect in any direction Measured either by measuring system or photoelectric sensor. This also called mulling probe.
  • 18. B. Non-contact Probes 1. Laser Probe The single-spot laser triangulation method. This method uses low-powered laser beam for distance measurement. A light sensitive detector at an angle of approximately 25º.
  • 19. B.2. Vision Probe A charge-coupled device (CCD) is usually employed in the camera. It consists of matrix arrays. It measured by computer ‘Count’ of pixels. The analog voltage value of each pixel converts to a digital value.
  • 20.  The measurement data with a computer- aided drafting (CAD) model.  Parameter programming to minimize CNC programming.  A program for the measurement of spur, helical, bevel, and hypoid gears.  The component is digitized using CNC- CMM. Converted it into a computer model.  The % of saving inspection time by using CMM is 5 to 10 compared to manual inspection methods.
  • 21.  High precision and accuracy.  Requires less labor.  Accurate dimensions can be obtained just by knowing the coordinates and distance between the two reference points.  Robustness against external force and error accumulation.  The rate of inspection is increased.  Uniform inspection, quality is ensured
  • 22.  The Coordinate measuring machines are very costly.  The CMMs are less portable.  If the operating software cracks down it is difficult to restart the entire system.  It needs to construct some feature on its own as some parts of the workpiece are unreachable by the probe.  The probe may have run out.  There may be errors in the digital system.
  • 23.  It is used in automobile, machine tool, electronics, space and many other large companies.  For aircraft and space vehicle, 100% inspections are carried out by CMM.  It is ideally suited for development of new products.  It is ideal for determination of shape and position, maximum metal condition, linkage of results etc..
  • 24.  Measurement is the most important thing for any other components.  If 0.1 also more important in a measuring unit that mostly helped by CMM.  Is that more efficiently than other measuring elements.