This document provides an introduction to sustainable manufacturing. It discusses why manufacturing is becoming more environmentally conscious due to increasing regulation, customer demands, and cost savings. Sustainability is defined as meeting present needs without compromising future generations' ability to meet their own needs. Key concepts in sustainable manufacturing include clean technologies, sustainable production processes, and green product design. Implementing sustainable practices can range from simple housekeeping to new technologies and is a continuous improvement process rather than a final destination.
a complete review on Green Manufacturing, Methods,Literature review,global and Indian scenario, Case study on FORD Field,Implementation of Green Manufacturing...
Students must refer the ppt.....
This presentation contain different design consideration for manufacturing of product such as design of Environment, Design for Assembly, Design for Disassembly, Design for Recyclabilities & remanufacture, Energy Effficieny, Environmental Regulatory, Important Acts
Green manufacturing is the renewal of production processes and the establishment of environmentally-friendly operations within the manufacturing field. Essentially, it is the “greening” of manufacturing, in which workers use fewer natural resources, reduce pollution and waste, recycle and reuse materials, and moderate emissions in their processes.
Green manufacturers research, develop, or utilize technologies and practices to lessen their impact on the environment
http://www.sustainabilityconsulting.com/extra-resources/sustainable-manufacturing-comparing-lean-six-sigma-and-total.html With growing environmental and social concerns, many organizations are feeling the pressure to reevaluate their business practices in accordance with sustainability standards. Retailers, costumers, and stakeholders expect manufacturers to develop production methods which will have minimal environmental impacts.
How are manufacturing facilities making these mass shifts in business? Through both independent initiatives and in conjunction with management systems that have already been created.
For those with manufacturing facilities, this one is for you!
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
Safe and sustainable development for IndustryG Rajan Kumar
This presentation about Sustainable manufacturing. It can help make every company more competitive. Let’s discuss sustainability in manufacturing in more detail.
a complete review on Green Manufacturing, Methods,Literature review,global and Indian scenario, Case study on FORD Field,Implementation of Green Manufacturing...
Students must refer the ppt.....
This presentation contain different design consideration for manufacturing of product such as design of Environment, Design for Assembly, Design for Disassembly, Design for Recyclabilities & remanufacture, Energy Effficieny, Environmental Regulatory, Important Acts
Green manufacturing is the renewal of production processes and the establishment of environmentally-friendly operations within the manufacturing field. Essentially, it is the “greening” of manufacturing, in which workers use fewer natural resources, reduce pollution and waste, recycle and reuse materials, and moderate emissions in their processes.
Green manufacturers research, develop, or utilize technologies and practices to lessen their impact on the environment
http://www.sustainabilityconsulting.com/extra-resources/sustainable-manufacturing-comparing-lean-six-sigma-and-total.html With growing environmental and social concerns, many organizations are feeling the pressure to reevaluate their business practices in accordance with sustainability standards. Retailers, costumers, and stakeholders expect manufacturers to develop production methods which will have minimal environmental impacts.
How are manufacturing facilities making these mass shifts in business? Through both independent initiatives and in conjunction with management systems that have already been created.
For those with manufacturing facilities, this one is for you!
Purpose Statement:
To provide an overview of Design for Manufacturing and Assembly (DFMA) techniques, which are used to minimize product cost through design and process improvements.
Safe and sustainable development for IndustryG Rajan Kumar
This presentation about Sustainable manufacturing. It can help make every company more competitive. Let’s discuss sustainability in manufacturing in more detail.
How design affects the future of #composites when incorporating #sustainability in the built environment. Presentation by Gale Tedhams at CAMX on October 15, 2014.
The roots of ecolabelling are found in the growing global concern for environmental protection on the part of governments, businesses and the public. As businesses have come to recognize that environmental concerns may be translated into a market advantage for certain products and services, various environmental declarations, claims and labels have emerged, such as natural, recyclable, eco-friendly, low energy, recycled content, etc.
Governmental, industry, NGO, investor and consumer efforts and awareness will serve as 5 key driving forces of sustainability in the months and years ahead.
green marketing definition, application, benefits,challenges of green marketing, examples of green marketing, green product features and characteristics. Evolution of green marketing, reasons for adopting green marketing, green marketing mix, advantages of green marketing, problems with application of green marketing. Key to successful green marketing, initiatives taken by various organization. reasons for adopting green marketing.
Presentation delivered in Dubai and various locations in the US, EU and Asia in 2010. Most of the points are still equally valid today. We'll be releasing updated versions delivered in 2011 - 2013 soon.
What Will it Take to Create an E-commerce Circular Reverse Logistics System i...Circular Economy Asia
This is a presentation on what we know about the e-commerce industry in Asia and what we don't know.
Reverse Logistic Summit, Singapore, 04 September 2019
A very small snapshot on energy consumption, growth and resource availability. The International Energy Agency has a lot of very good resources: https://www.iea.org
Jeremy Gregory, Executive Director, Concrete Sustainability Hub (CSH) of Massachusetts Institute of Technology (MIT): Presentation from the 12th CSI Forum: Cement & Concrete: From Linear to Circular, 2018.
An introduction to achieving circularity in the cement industry by Dr. Martyn Kenny. Presentation from the 12th CSI Forum: Cement & Concrete: From Linear to Circular, 2018.
This presentation highlights the relationship between the new opportunities coming from Circular Design principles and how that translates into innovative Circular Business models.
Willie Nelson Net Worth: A Journey Through Music, Movies, and Business Venturesgreendigital
Willie Nelson is a name that resonates within the world of music and entertainment. Known for his unique voice, and masterful guitar skills. and an extraordinary career spanning several decades. Nelson has become a legend in the country music scene. But, his influence extends far beyond the realm of music. with ventures in acting, writing, activism, and business. This comprehensive article delves into Willie Nelson net worth. exploring the various facets of his career that have contributed to his large fortune.
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Introduction
Willie Nelson net worth is a testament to his enduring influence and success in many fields. Born on April 29, 1933, in Abbott, Texas. Nelson's journey from a humble beginning to becoming one of the most iconic figures in American music is nothing short of inspirational. His net worth, which estimated to be around $25 million as of 2024. reflects a career that is as diverse as it is prolific.
Early Life and Musical Beginnings
Humble Origins
Willie Hugh Nelson was born during the Great Depression. a time of significant economic hardship in the United States. Raised by his grandparents. Nelson found solace and inspiration in music from an early age. His grandmother taught him to play the guitar. setting the stage for what would become an illustrious career.
First Steps in Music
Nelson's initial foray into the music industry was fraught with challenges. He moved to Nashville, Tennessee, to pursue his dreams, but success did not come . Working as a songwriter, Nelson penned hits for other artists. which helped him gain a foothold in the competitive music scene. His songwriting skills contributed to his early earnings. laying the foundation for his net worth.
Rise to Stardom
Breakthrough Albums
The 1970s marked a turning point in Willie Nelson's career. His albums "Shotgun Willie" (1973), "Red Headed Stranger" (1975). and "Stardust" (1978) received critical acclaim and commercial success. These albums not only solidified his position in the country music genre. but also introduced his music to a broader audience. The success of these albums played a crucial role in boosting Willie Nelson net worth.
Iconic Songs
Willie Nelson net worth is also attributed to his extensive catalog of hit songs. Tracks like "Blue Eyes Crying in the Rain," "On the Road Again," and "Always on My Mind" have become timeless classics. These songs have not only earned Nelson large royalties but have also ensured his continued relevance in the music industry.
Acting and Film Career
Hollywood Ventures
In addition to his music career, Willie Nelson has also made a mark in Hollywood. His distinctive personality and on-screen presence have landed him roles in several films and television shows. Notable appearances include roles in "The Electric Horseman" (1979), "Honeysuckle Rose" (1980), and "Barbarosa" (1982). These acting gigs have added a significant amount to Willie Nelson net worth.
Television Appearances
Nelson's char
Artificial Reefs by Kuddle Life Foundation - May 2024punit537210
Situated in Pondicherry, India, Kuddle Life Foundation is a charitable, non-profit and non-governmental organization (NGO) dedicated to improving the living standards of coastal communities and simultaneously placing a strong emphasis on the protection of marine ecosystems.
One of the key areas we work in is Artificial Reefs. This presentation captures our journey so far and our learnings. We hope you get as excited about marine conservation and artificial reefs as we are.
Please visit our website: https://kuddlelife.org
Our Instagram channel:
@kuddlelifefoundation
Our Linkedin Page:
https://www.linkedin.com/company/kuddlelifefoundation/
and write to us if you have any questions:
info@kuddlelife.org
Micro RNA genes and their likely influence in rice (Oryza sativa L.) dynamic ...Open Access Research Paper
Micro RNAs (miRNAs) are small non-coding RNAs molecules having approximately 18-25 nucleotides, they are present in both plants and animals genomes. MiRNAs have diverse spatial expression patterns and regulate various developmental metabolisms, stress responses and other physiological processes. The dynamic gene expression playing major roles in phenotypic differences in organisms are believed to be controlled by miRNAs. Mutations in regions of regulatory factors, such as miRNA genes or transcription factors (TF) necessitated by dynamic environmental factors or pathogen infections, have tremendous effects on structure and expression of genes. The resultant novel gene products presents potential explanations for constant evolving desirable traits that have long been bred using conventional means, biotechnology or genetic engineering. Rice grain quality, yield, disease tolerance, climate-resilience and palatability properties are not exceptional to miRN Asmutations effects. There are new insights courtesy of high-throughput sequencing and improved proteomic techniques that organisms’ complexity and adaptations are highly contributed by miRNAs containing regulatory networks. This article aims to expound on how rice miRNAs could be driving evolution of traits and highlight the latest miRNA research progress. Moreover, the review accentuates miRNAs grey areas to be addressed and gives recommendations for further studies.
"Understanding the Carbon Cycle: Processes, Human Impacts, and Strategies for...MMariSelvam4
The carbon cycle is a critical component of Earth's environmental system, governing the movement and transformation of carbon through various reservoirs, including the atmosphere, oceans, soil, and living organisms. This complex cycle involves several key processes such as photosynthesis, respiration, decomposition, and carbon sequestration, each contributing to the regulation of carbon levels on the planet.
Human activities, particularly fossil fuel combustion and deforestation, have significantly altered the natural carbon cycle, leading to increased atmospheric carbon dioxide concentrations and driving climate change. Understanding the intricacies of the carbon cycle is essential for assessing the impacts of these changes and developing effective mitigation strategies.
By studying the carbon cycle, scientists can identify carbon sources and sinks, measure carbon fluxes, and predict future trends. This knowledge is crucial for crafting policies aimed at reducing carbon emissions, enhancing carbon storage, and promoting sustainable practices. The carbon cycle's interplay with climate systems, ecosystems, and human activities underscores its importance in maintaining a stable and healthy planet.
In-depth exploration of the carbon cycle reveals the delicate balance required to sustain life and the urgent need to address anthropogenic influences. Through research, education, and policy, we can work towards restoring equilibrium in the carbon cycle and ensuring a sustainable future for generations to come.
UNDERSTANDING WHAT GREEN WASHING IS!.pdfJulietMogola
Many companies today use green washing to lure the public into thinking they are conserving the environment but in real sense they are doing more harm. There have been such several cases from very big companies here in Kenya and also globally. This ranges from various sectors from manufacturing and goes to consumer products. Educating people on greenwashing will enable people to make better choices based on their analysis and not on what they see on marketing sites.
Diabetes is a rapidly and serious health problem in Pakistan. This chronic condition is associated with serious long-term complications, including higher risk of heart disease and stroke. Aggressive treatment of hypertension and hyperlipideamia can result in a substantial reduction in cardiovascular events in patients with diabetes 1. Consequently pharmacist-led diabetes cardiovascular risk (DCVR) clinics have been established in both primary and secondary care sites in NHS Lothian during the past five years. An audit of the pharmaceutical care delivery at the clinics was conducted in order to evaluate practice and to standardize the pharmacists’ documentation of outcomes. Pharmaceutical care issues (PCI) and patient details were collected both prospectively and retrospectively from three DCVR clinics. The PCI`s were categorized according to a triangularised system consisting of multiple categories. These were ‘checks’, ‘changes’ (‘change in drug therapy process’ and ‘change in drug therapy’), ‘drug therapy problems’ and ‘quality assurance descriptors’ (‘timer perspective’ and ‘degree of change’). A verified medication assessment tool (MAT) for patients with chronic cardiovascular disease was applied to the patients from one of the clinics. The tool was used to quantify PCI`s and pharmacist actions that were centered on implementing or enforcing clinical guideline standards. A database was developed to be used as an assessment tool and to standardize the documentation of achievement of outcomes. Feedback on the audit of the pharmaceutical care delivery and the database was received from the DCVR clinic pharmacist at a focus group meeting.
1. Introduction to Sustainable Manufacturing
Introduction to Sustainable Manufacturing
1
Developed by the U.S. Department of Commerce,
International Trade Administration,
Manufacturing and Services
December 6, 2011
sustainability@trade.gov
2. Why is manufacturing becoming more
environmentally conscious?
Sustainable manufacturing has both benefits and costs, but it can help make
your company more competitive. Let’s discuss sustainability in manufacturing
in more detail.
Is your company trying to cope with increasing environmental
regulation?
Are your customers demanding better environmental
performance and data?
Do you want to lower your energy and materials costs?
Are you interested in producing and marketing greener
products?
Ask yourself the following questions:
2
3. What is Sustainability?
A common definition of sustainable development is
that of the UN Brundtland Commission:
“Sustainable development is development that meets
the needs of the present without compromising the
ability of future generations to meet their own needs.”1
You will also hear about the Triple Bottom Line2
This concept suggests that, in addition to its
economic performance, a company must also
account for and focus on its environmental and
social performance to be truly sustainable.
Another common way of saying this is “people,
planet, profit”2 Sustainability is the intersection of
these three concepts.
1 Brundtland Commission of the United Nations
2 John Elkington, Cannibals with Forks: the Triple Bottom Line of 21st Century business
Environmental
(Planet)
Economic
(Profit)
Social
(People)
3
Sustainability
4. The Environment and Manufacturing: Important
Concepts
The intersection of the environment and manufacturing is discussed in many
different ways, often using terms that are not always clearly defined.
These ideas can be confusing, and it may be difficult to tell how they apply to
your business.
Here we will learn how to distinguish among several common concepts.
Click on each of the boxes to learn more:
Clean Technologies
Sustainable
Manufacturing
Green Products
4
5. Sustainable Manufacturing
• The Green Suppliers Network (DOC/EPA) defines clean
manufacturing as “a systematic approach to eliminating waste
by optimizing use and selection of resources and technologies,
thereby lessening the impact on the environment.”1
• Sustainable manufacturing focuses on both how the product
is made as well as the product’s attributes.This includes the
inputs, the manufacturing processes, and the product’s
design.
• Sustainable manufacturing includes things such as making
products using less energy and materials, producing less
waste, and using fewer hazardous materials as well as
products that have greener attributes such as recyclability or
lower energy use.
• Sustainable manufacturing practices can range from very
simple process improvements to large investments in new
technologies and product redesign.
TermsYou’llHear
• Green
Manufacturing
• Cleaner Production
• Industrial Ecology
• Closed Loop
Production
• Sustainable
Production
• Eco-efficiency
• Green Productivity
• Clean
Manufacturing
1 Green Suppliers Network training
5
6. Clean Technologies
• Clean or Environmental Technologies are technologies
associated with things like environmental protection,
assessment, compliance with environmental regulations,
pollution control and prevention, waste management,
remediation of contaminated property, design and operation of
environmental infrastructure, and the provision and delivery of
environmental resources.1
• Renewable energy technologies are also considered to be clean
technologies.
• Examples of clean technologies include technologies for
wastewater treatment,recycling,solid waste management, solar
panels and wind turbines.
• Many clean technologies can be used to green the
manufacturing process and are therefore important to
sustainable manufacturing.
TermsYou’llHear
• Environmental
Technologies
(envirotech)
• Green Technologies
(greentech)
• Clean Technologies
(cleantech)
1 U.S. Department of Commerce Office of Energy and Environmental Industries
6
7. Green Products
• Making “green products” can be seen as part of sustainable
manufacturing, and we will discuss it in more detail later in the
module.
• A green product can be any product that is designed to reduce its
environmental impact. A key concept is that environmental
concerns and impacts are taken into account from the beginning
of the product design process. This is important because most of
a product’s environmental impact is determined in the design
phase.
• The product may be made of recycled materials, designed so that
it can be easily recycled, made without hazardous materials, or
produced with less packaging.1
• There are no accepted standards for what constitutes a “green
product,” although there are rules from the Federal Trade
Commission about making environmental marketing claims.
• There are also many eco-labeling programs that are used to
identify and market green products, some of which are discussed
in this module.
TermsYou’llHear
• Life Cycle Design
• Life Cycle
Assessment (LCA)
• Cradle-to-Cradle
• Cradle-to-Grave
• Environmentally-
Sustainable Design
• Design for the
Environment (Dfe)
• Sustainable Product
Design
• Design for Eco-
efficiency
• Eco-design
• Design for
Sustainability (D4S)
1 United Nations Environment Programme and Delft University of Technology “Design for Sustainability A Step-by-Step Approach.”
7
8. Designing your
product to be
reusable,
remanufacturable,
recyclable, or
biodegradeable
Working with
stakeholders like
customers and
retailers to reduce
the environmental
impact of sales and
distribution
Expanding the life
of the product,
making it easier to
repair or designing
it to use fewer
resources during
use
Using less
packaging,
lowering
product
weight, using
more efficient
transportation
and logistics
Modifying
production
processes to
use less
energy, water,
and materials
and to produce
less waste
Using fewer
materials and
inputs and
materials that
are non-
hazardous or
recycled
Using
renewable
materials that
don’t deplete
the natural
environment
So What does Sustainable Manufacturing Mean
in Practice?
Click on the images for some examples of sustainable manufacturing along the life cycle.
8
9. Sustainability is a Journey, not a Destination
• Remember there is no such thing as a company
with no environmental impact. There is no
sustainability “destination”.
• Your goal should be continuous improvement –
making constant advances in your company’s
overall sustainability performance.
9
10. Then: Pollution Control and
Treatment
• End-of-pipe pollution abatement
(wastewater treatment, air scrubbers
and filters)
• Benefits include better environmental
performance and regulatory
compliance
• Not likely to produce direct financial
benefits
Now: Cleaner
Production
• Pollution prevention at the source (i.e.
energy efficiency, waste reduction)
• Benefits include environmental
performance, regulatory compliance,
lower energy and material costs,
increased marketability of products
and brand, employee recruitment and
retention, innovation, etc.
For many years, the main environmental focus with regards to manufacturing was pollution abatement—
preventing the pollution that has been created from getting into the environment.
The attention has shifted to cleaner production and pollution prevention. With cleaner production, there
are many opportunities for cost savings and other financial benefits for companies.1
Evolution of Sustainable Manufacturing
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in Industry:
Enabling Green Growth” OECD
10
11. The Future: Industrial Ecology
• What is industrial ecology?
“the study of the physical,chemical,and
biological interactions and
interrelationships both within and
between industrial and ecological
systems”1
• It is based on systems thinking –
industry is an interdependent part of
the overall ecosystem.
• It studies the material and energy
flows through the system to find
inefficiency and waste.
1 Garner, Andy and Keoleian, Gregory A, Ph.D. National Pollution Prevention Center for Higher Education,“Industrial Ecology: An Introduction.”
11
12. Industrial Ecology: Towards a Closed Loop
System
Resources Production Consumption Waste
Resources
Production Production
Energy
1 Garner, Andy and Keoleian, Gregory A, Ph.D. National Pollution Prevention Center for Higher Education,“Industrial Ecology: An Introduction.”
2 “Eco-Innovation in Industry: Enabling Green Growth” OECD
One of the goals of industrial
ecology is to move industry from
a linear to a cyclical or closed
system where waste is used as an
input rather than disposed of.1
An advanced version of this would
be an Eco-Industrial Park where
companies design their products
and processes to use fewer virgin
materials and use each other’s
byproducts, coproducts, or wastes
as inputs.2
Does your company produce
byproducts that could be used by
another company?
Linear System
Closed-Loop System
Consumption
12
13. How do you Implement Sustainable
Manufacturing?
It can be overwhelming to think about all the work that would be required to make your company more
sustainable.
However, there is a spectrum of efforts you can make towards sustainable manufacturing. Some involve
more effort and investment than others.1
Housekeeping
Improvements in
work practices
and maintenance
Process
OptimizationM
aking adjustments
to processes to
increase
efficiency
Raw Material
Substitution
Shifting to more
environmentally
sound inputs
New
TechnologiesEnable lowerresourceconsumption,waste generation,emissions
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
Generally easier More Difficult
Click on each of the boxes to learn
more
13
14. Housekeeping
• Housekeeping is the simplest method of implementing sustainable
manufacturing practices.1
• Housekeeping can be as simple as better inventory management,
better monitoring and scheduling of the production process,
reducing loss from leaks, spillage, and drag-out, and making sure
equipment is maintained properly.
• It can also involve training your employees about sustainable
manufacturing.
Example
• Arctic Cat Inc., a snowmobile manufacturer based out of
Minnesota, ran three 200hp and one 30hp multipurpose
air compressors that cost more than $105,000 to operate
annually. They identified and fixed over 400 leaks in the
compressed air lines and started to shut down the
compressors at the end of the work days. Together,
these efforts saved $21,400 per year and reduced
energy use by 390,000 kWh annually.2
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
2 “Arctic Cat Inc. Reduces Water, Energy, and Chemical Use.” Minnesota Technical Assistance Program.
14
15. Process Optimization
• Process optimization involves changing your manufacturing process
to minimize waste, conserve raw materials, and capture and reuse
waste materials.1
• There may be simple things you can do to change your production
process to become more sustainable.
• Maybe you can collect metal shavings for recycling, change the steps
in a painting process to use less paint, or rearrange your machines to
minimize movement.
Example
• Texas Tile Manufacturing LLC, a vinyl flooring
manufacturer, conducted an assessment of its
production processes and identified numerous
areas to conserve energy and cut costs. Replacing
traditional pilot lights in material heaters with
spark igniters, they were able to save
approximately $213,000 yearly on natural gas costs
and through less required maintenance on
conveyor belts.2
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
2 “Vinyl Flooring Texas Tile Manufacturing LLC, Additional Savings are a Pleasant Surprise.” DOE Industrial Technologies Program.
15
16. Raw Material Substitution
• Although it is challenging, you may be able to find ways to substitute greener
materials for hazardous materials, chemicals with high environmental or health
impacts, materials that are non-renewable, or those that are scarce.1
• You may also be able to find ways to eliminate materials that are used during
your production process but don’t remain in the final product.
• Example: use water-based solvents rather than chemical solvents.
• If the materials you are eliminating are considered hazardous, this can help you
avoid regulatory costs associated with storage and disposal of materials.
Example
• North American Decal had used solvent-based inks which
have high levels of volatile organic compounds (VOCs), a
significant air pollutant.The company began transferring to
less harmful UV curable inks which are of a higher quality,
have a longer shelf life, and cure faster. Switching to UV
curable inks lowered maintenance costs, eliminated a
printing step, and even improved indoor air quality for the
company’s employees.2
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
2 “Raw Material Substitution: North American Decal” Environment Canada.
16
17. New Technologies
• Utilizing new technologies involves incorporating more
environmentally responsible technologies and equipment
into your production process.1
• This can involve capital investments to purchase equipment
that uses less energy or materials or alternative energy
production.
• For example, you might invest in more energy-efficient
production equipment, systems that reuse heat and energy, or
more advanced water treatment systems.
Example
• Harbec Plastics, a small injection
molding company in Ontario, NewYork,
switched its traditional hydraulic
injection molding presses to electric
ones. This technology change has
resulted in up to 50% energy savings
over hydraulic presses, reduced noise,
and shorter changeover and startup
times.2
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
2 “Economic Opportunities of Sustainable Manufacturing” Bob Bechtold, HARBEC Plastics, Inc.
17
18. New Product Design
• Design your product to be greener from the ground up.1 This concept touches on all of
the previous sustainable manufacturing concepts. It can even include redesign involving
rethinking how your product is used, and may involve:
– Using recycled materials instead of new ones
– Using renewable materials
– Designing for easy disassembly, for recycling, or for remanufacturing
– Using less packaging and more recycled or recyclable packaging
• Green product design can have the same benefits as other aspects of sustainable
manufacturing, including improved resource efficiency.
Example
• Herman Miller used design-for-the-
environment principles when it redesigned its
well known Aeron chair. The chairs are now
made up of up to 53% recycled materials and
are 94% recyclable. They are easily
disassembled, contain no PVC, and emit very
low levels of VOCs.2
1 “Government Strategies and Policies for Cleaner Production.” United Nations Environmental Programme and “Eco-Innovation in
Industry: Enabling Green Growth” OECD
2 “Environmental Product Summary: Aeron Chair” Herman Miller
18
19. The Relationship Between Lean & “Green”:
(a.k.a. Lean and Clean)
• If your company already uses lean manufacturing practices, you may find
it is easier to integrate environmental principles into the lean process.
• Although lean does not traditionally focus on environmental issues, Lean’s
focus on eliminating waste can be adapted to look for environmental
waste.
• The Green Suppliers Network (GSN) calls this “Lean and Clean”
manufacturing. GSN found that companies could save up to 30% more by
implementing lean and clean than if they implemented lean
manufacturing alone.1
1 Green Suppliers Network training
19
20. Environmental Waste
• EPA’s Lean and Environment Toolkit describes
environmental waste as “any unnecessary use of
resources or a substance released into the air,
water,or land that could harm human health or the
environment.”1
• Environmental Waste includes:
– Any energy, water, or other materials used
that are more than what is really needed to
meet the customer’s needs
– Hazardous materials and substances
– Pollutants, residuals, and other material
wastes released into the environment (air
emissions, wastewater discharges,
hazardous wastes, solid wastes)
• As mentioned previously, adding “clean” to lean
can result in significantly greater returns for
your company. The following chart outlines how
lean wastes have an environmental impact.
1 “Lean and Environment Toolkit,” EPA
2 “Green Suppliers Network Training” Green Suppliers Network.
TraditionalWastes
Addressed by Lean:2
DOWNTIME
• D efects
• O verproduction
• Waiting
• N on-utilized Resources
• T ransportation
• I nventory
• Motion
• E xtra Processing
20
21. Adding Clean to Lean1
• Energy and materials are consumed to
make defective products, and defective
products need to be disposed of.
Defective Products or
Components
• Materials and energy are consumed to make
unnecessary products. Products may spoil or become
obsolete. Products may require hazardous materials
Overproduction of
Components or Final
Products
• Materials may spoil or become damage. Downtime
wastes energy for heating, cooling, and lighting.Waiting
Lean Waste Environmental Impact
1 “Lean and Environment Toolkit,” EPA
21
22. Adding Clean to Lean (Cont.)
• Energy is used for transport and produces emissions.
Transport can cause damage or spills. More space is
needed for additional motion, requiring heating and
cooling.
Unnecessary Transport
or Motion
• More packaging and space is needed for excess
inventory. Storage could cause deterioration of
products and waste. Requires energy to heat, cool,
and light inventory space.
Excess Inventory
• If processing is unnecessary, increases waste and
energy use. Consumes more parts and raw materials.Extra Processing
Lean Waste Environmental Impact
22
23. Where to Go for Help
• For definitions of other common sustainable manufacturing terms, please
see this guide from the UN Environment Program.
• The EPA also has a Terms of Environment page with definitions for a variety
of sustainability terms.
• This site from the Pollution Prevention Resource Exchange (P2Rx) has
collected a list of sites where you can find case studies on pollution
prevention.
• More information on how sustainability can be incorporated into existing
lean efforts can be found from the EPA and the Green Suppliers Network.
Search
Terms
• Case Studies/Success Stories
• General Information
• How-to Guides
23
24. Conclusion
• In this lesson you have learned:
– about some of the important concepts
related to sustainable manufacturing,
– how sustainable manufacturing has evolved,
– how it can be implemented in a
manufacturing company, and
– how it can be integrated with existing lean
efforts.
• In the next lesson we will discuss the
business case for sustainable
manufacturing.
24