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FUEL-INJECTION COMPONENTS AND OPERATION 78
Objectives ,[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]
ELECTRONIC  FUEL-INJECTION OPERATION
Electronic Fuel-Injection Operation ,[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Electronic Fuel-Injection Operation ,[object Object],[object Object],[object Object]
Figure 78-1   Typical port fuel-injection system, indicating the location of various components. Notice that the fuel-pressure regulator is located on the fuel return side of the system. The computer does not control fuel pressure. But does control the operation of the electric fuel pump (on most systems) and the pulsing on and off of the injectors.
Figure 78-2   A dual-nozzle TBI unit on a Chevrolet 4.3-L V-6 engine. The fuel is squirted above the throttle plate where the fuel mixes with air before entering the intake manifold.
Figure 78-3   A typical port fuel-injection system squirts fuel into the low pressure (vacuum) of the intake manifold, about 2 to 3 in. (70 to 100 mm) from the intake valve.
SPEED-DENSITY  FUEL-INJECTION SYSTEMS
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object],[object Object]
Speed-Density Fuel-Injection Systems ,[object Object],[object Object],[object Object]
MASS AIRFLOW  FUEL-INJECTION SYSTEMS
Mass Airflow Fuel-Injection Systems ,[object Object],[object Object]
Mass Airflow Fuel-Injection Systems ,[object Object],[object Object],[object Object]
Mass Airflow Fuel-Injection Systems ,[object Object],[object Object],[object Object]
THROTTLE-BODY INJECTION
Throttle-Body Injection ,[object Object],[object Object],[object Object],[object Object]
Throttle-Body Injection ,[object Object],[object Object],[object Object],[object Object]
Throttle-Body Injection ,[object Object],[object Object],[object Object]
Throttle-Body Injection ,[object Object],[object Object],[object Object]
Throttle-Body Injection ,[object Object],[object Object],[object Object]
Throttle-Body Injection ,[object Object],[object Object],[object Object],?
Figure 78-4   The tension of the spring in the fuel-pressure regulator determines the operating pressure on a throttle-body fuel-injection unit.
PORT-FUEL INJECTION
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object]
Port-Fuel Injection ,[object Object],[object Object],[object Object],[object Object]
Figure 78-5   The injectors receive fuel and are supported by the fuel rail.
Figure 78-6   Cross-section of a typical port fuel-injection nozzle assembly. These injectors are serviced as an assembly only; no part replacement or service is possible except for replacement of external O-ring seals.
Figure 78-7   Port fuel injectors spray atomized fuel into the intake manifold about 3 inches (75 mm) from the intake valve.
Figure 78-8   A port fuel-injected engine that is equipped with long, tuned intake manifold runners.
FUEL-PRESSURE REGULATOR
Fuel-Pressure Regulator ,[object Object],[object Object]
Fuel-Pressure Regulator ,[object Object],[object Object]
Fuel-Pressure Regulator ,[object Object],[object Object]
Fuel-Pressure Regulator ,[object Object],[object Object],?
Figure 78-9   A typical port fuel-injected system showing a vacuum-controlled fuel-pressure regulator.
Figure 78-10   A typical fuel-pressure regulator that has a spring that exerts 46 pounds of force against the fuel. If 20 inches of vacuum are applied above the spring, the vacuum reduces the force exerted by the spring on the fuel, allowing the fuel to return to the tank at a lower pressure.
VACUUM-BIASED FUEL-PRESSURE REGULATOR
Vacuum-Biased Fuel-Pressure Regulator ,[object Object],[object Object]
Vacuum-Biased Fuel-Pressure Regulator ,[object Object],[object Object]
Vacuum-Biased Fuel-Pressure Regulator
ELECTRONIC RETURNLESS FUEL SYSTEM
Electronic Returnless Fuel System ,[object Object],[object Object]
Electronic Returnless Fuel System ,[object Object],[object Object]
Electronic Returnless Fuel System ,[object Object],[object Object]
Figure 78-12   The fuel-pressure sensor and fuel-temperature sensor are often constructed together in one assembly to help give the PCM the needed data to control the fuel-pump speed.
MECHANICAL RETURNLESS FUEL SYSTEM
Mechanical Returnless Fuel System ,[object Object],[object Object],[object Object]
Mechanical Returnless Fuel System ,[object Object],[object Object],[object Object]
Figure 78-13   A mechanical returnless fuel system. The bypass regulator in the fuel filter controls fuel line pressure.
DEMAND DELIVERY SYSTEM (DDS)
Demand Delivery System (DDS) ,[object Object],[object Object],[object Object]
Demand Delivery System (DDS) ,[object Object],[object Object],[object Object]
Demand Delivery System (DDS) ,[object Object],[object Object],[object Object],?
Figure 78-14   A demand delivery system uses a fuel pressure regulator attached to the fuel pump assembly.
FUEL INJECTORS
Fuel Injectors ,[object Object],[object Object],[object Object]
Fuel Injectors ,[object Object],[object Object],[object Object],[object Object]
Fuel Injectors ,[object Object],[object Object]
Figure 78-16   A multiport fuel injector. Notice that the fuel flows straight through and does not come in contact with the coil windings.
Figure 78-17   Each of the eight injectors shown are producing a correct spray pattern for the applications. While all throttle-body injectors spray a conical pattern, most port fuel injections do not.
CENTRAL PORT INJECTION
Central Port Injection ,[object Object],[object Object]
Central Port Injection ,[object Object],[object Object]
Central Port Injection ,[object Object],[object Object],[object Object],? ?
Figure 78-18   A central port fuel-injection system.
Figure 78-19   A factory replacement unit for a CSFI unit that has individual injectors at the ends that go into the intake manifold instead of poppet valves.
FUEL-INJECTION MODES OF OPERATION
Fuel-Injection Modes of Operation ,[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object]
Fuel-Injection Modes of Operation ,[object Object],[object Object],[object Object]
IDLE CONTROL
Idle Control ,[object Object],[object Object],[object Object]
Idle Control ,[object Object],[object Object]
Idle Control ,[object Object],[object Object],?
Figure 78-20   The small arrows indicate the air bypassing the throttle plate in the closed throttle position. This air is called minimum air. The air flowing through the IAC (blue arrows) is the airflow that determines the idle speed.
STEPPER MOTOR OPERATION
Stepper Motor Operation ,[object Object],[object Object],[object Object]
Stepper Motor Operation ,[object Object],[object Object],[object Object]
Stepper Motor Operation ,[object Object],[object Object]
Stepper Motor Operation ,[object Object],[object Object]
Figure 78-21   Most stepper motors use four wires, which are pulsed by the computer to rotate the armature in steps.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? ,[object Object],BACK TO  PRESENTATION
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object]

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Halderman ch078 lecture

  • 2.
  • 3.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. Figure 78-1 Typical port fuel-injection system, indicating the location of various components. Notice that the fuel-pressure regulator is located on the fuel return side of the system. The computer does not control fuel pressure. But does control the operation of the electric fuel pump (on most systems) and the pulsing on and off of the injectors.
  • 14. Figure 78-2 A dual-nozzle TBI unit on a Chevrolet 4.3-L V-6 engine. The fuel is squirted above the throttle plate where the fuel mixes with air before entering the intake manifold.
  • 15. Figure 78-3 A typical port fuel-injection system squirts fuel into the low pressure (vacuum) of the intake manifold, about 2 to 3 in. (70 to 100 mm) from the intake valve.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26. MASS AIRFLOW FUEL-INJECTION SYSTEMS
  • 27.
  • 28.
  • 29.
  • 31.
  • 32.
  • 33.
  • 34.
  • 35.
  • 36.
  • 37. Figure 78-4 The tension of the spring in the fuel-pressure regulator determines the operating pressure on a throttle-body fuel-injection unit.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51. Figure 78-5 The injectors receive fuel and are supported by the fuel rail.
  • 52. Figure 78-6 Cross-section of a typical port fuel-injection nozzle assembly. These injectors are serviced as an assembly only; no part replacement or service is possible except for replacement of external O-ring seals.
  • 53. Figure 78-7 Port fuel injectors spray atomized fuel into the intake manifold about 3 inches (75 mm) from the intake valve.
  • 54. Figure 78-8 A port fuel-injected engine that is equipped with long, tuned intake manifold runners.
  • 56.
  • 57.
  • 58.
  • 59.
  • 60. Figure 78-9 A typical port fuel-injected system showing a vacuum-controlled fuel-pressure regulator.
  • 61. Figure 78-10 A typical fuel-pressure regulator that has a spring that exerts 46 pounds of force against the fuel. If 20 inches of vacuum are applied above the spring, the vacuum reduces the force exerted by the spring on the fuel, allowing the fuel to return to the tank at a lower pressure.
  • 63.
  • 64.
  • 67.
  • 68.
  • 69.
  • 70. Figure 78-12 The fuel-pressure sensor and fuel-temperature sensor are often constructed together in one assembly to help give the PCM the needed data to control the fuel-pump speed.
  • 72.
  • 73.
  • 74. Figure 78-13 A mechanical returnless fuel system. The bypass regulator in the fuel filter controls fuel line pressure.
  • 76.
  • 77.
  • 78.
  • 79. Figure 78-14 A demand delivery system uses a fuel pressure regulator attached to the fuel pump assembly.
  • 81.
  • 82.
  • 83.
  • 84. Figure 78-16 A multiport fuel injector. Notice that the fuel flows straight through and does not come in contact with the coil windings.
  • 85. Figure 78-17 Each of the eight injectors shown are producing a correct spray pattern for the applications. While all throttle-body injectors spray a conical pattern, most port fuel injections do not.
  • 87.
  • 88.
  • 89.
  • 90. Figure 78-18 A central port fuel-injection system.
  • 91. Figure 78-19 A factory replacement unit for a CSFI unit that has individual injectors at the ends that go into the intake manifold instead of poppet valves.
  • 93.
  • 94.
  • 95.
  • 96.
  • 97.
  • 98.
  • 99.
  • 100.
  • 101.
  • 102.
  • 103.
  • 104.
  • 106.
  • 107.
  • 108.
  • 109. Figure 78-20 The small arrows indicate the air bypassing the throttle plate in the closed throttle position. This air is called minimum air. The air flowing through the IAC (blue arrows) is the airflow that determines the idle speed.
  • 111.
  • 112.
  • 113.
  • 114.
  • 115. Figure 78-21 Most stepper motors use four wires, which are pulsed by the computer to rotate the armature in steps.
  • 116.
  • 117.
  • 118.
  • 119.
  • 120.
  • 121.
  • 122.
  • 123.

Editor's Notes

  1. Figure 78-1 Typical port fuel-injection system, indicating the location of various components. Notice that the fuel-pressure regulator is located on the fuel return side of the system. The computer does not control fuel pressure. But does control the operation of the electric fuel pump (on most systems) and the pulsing on and off of the injectors.
  2. Figure 78-2 A dual-nozzle TBI unit on a Chevrolet 4.3-L V-6 engine. The fuel is squirted above the throttle plate where the fuel mixes with air before entering the intake manifold.
  3. Figure 78-3 A typical port fuel-injection system squirts fuel into the low pressure (vacuum) of the intake manifold, about 2 to 3 in. (70 to 100 mm) from the intake valve.
  4. Figure 78-4 The tension of the spring in the fuel-pressure regulator determines the operating pressure on a throttle-body fuel-injection unit.
  5. Figure 78-5 The injectors receive fuel and are supported by the fuel rail.
  6. Figure 78-6 Cross-section of a typical port fuel-injection nozzle assembly. These injectors are serviced as an assembly only; no part replacement or service is possible except for replacement of external O-ring seals.
  7. Figure 78-7 Port fuel injectors spray atomized fuel into the intake manifold about 3 inches (75 mm) from the intake valve.
  8. Figure 78-8 A port fuel-injected engine that is equipped with long, tuned intake manifold runners.
  9. Figure 78-9 A typical port fuel-injected system showing a vacuum-controlled fuel-pressure regulator.
  10. Figure 78-10 A typical fuel-pressure regulator that has a spring that exerts 46 pounds of force against the fuel. If 20 inches of vacuum are applied above the spring, the vacuum reduces the force exerted by the spring on the fuel, allowing the fuel to return to the tank at a lower pressure.
  11. Figure 78-12 The fuel-pressure sensor and fuel-temperature sensor are often constructed together in one assembly to help give the PCM the needed data to control the fuel-pump speed.
  12. Figure 78-13 A mechanical returnless fuel system. The bypass regulator in the fuel filter controls fuel line pressure.
  13. Figure 78-14 A demand delivery system uses a fuel pressure regulator attached to the fuel pump assembly.
  14. Figure 78-16 A multiport fuel injector. Notice that the fuel flows straight through and does not come in contact with the coil windings.
  15. Figure 78-17 Each of the eight injectors shown are producing a correct spray pattern for the applications. While all throttle-body injectors spray a conical pattern, most port fuel injections do not.
  16. Figure 78-18 A central port fuel-injection system.
  17. Figure 78-19 A factory replacement unit for a CSFI unit that has individual injectors at the ends that go into the intake manifold instead of poppet valves.
  18. Figure 78-20 The small arrows indicate the air bypassing the throttle plate in the closed throttle position. This air is called minimum air. The air flowing through the IAC (blue arrows) is the airflow that determines the idle speed.
  19. Figure 78-21 Most stepper motors use four wires, which are pulsed by the computer to rotate the armature in steps.