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ELECTRO DISCHARGE MACHINING(EDM)
A SEMINAR On
Presented By,
Anuja Joshi
ME-CADME
COMMON MODERN MACHINING METHODS
EBM
PAM
ECGAJM
EDM
EDM
 It is also known as Spark-over-initiated discharge
machining as well as Spark erosion machining
 It is probably most versatile of all electrical machining
method.
 The metal removal takes place due to erosion caused
by the electric spark.
 This process can apply on any material irrespective of
its hardness, which is an electrical conductor.
SCHEMATIC DIAGRAM
DIFFERENT DIELECTRIC FLUIDS
 Kerosene
 Certain aqueous solutions
 Transformers oil
FUNCTIONS OF DIELECTRIC FLUID
Flush out removed material
To act as insulator between
tool & work piece
To cool workpiece & tool
EDM PROCESS CHARACTERISTICS
1) Material removal rate(MRR)
rough s/f
good s/f
High current range
MRR(but rough cut achieved)
Low current range
MRR(finished cut achieved)
2) Good accuracy achieved
3) Good surface finish
ADVANTAGES
1) Very thin & delegate parts can cut without distortion of
material.
2) Accurate profiles can generate on tool & dies in hard
condition also.
3) Irrespective of strength & hardness good electrical
conductor material can be machined.
4) Any shape that imparted on the tool can be reproduced on
work piece.
5) Tiny holes can be easily produced & drilled.
6) Harder material can be machined at faster rate (Tungsten,
stainless steel, high strength steel alloys, Infolem)
DISADVANTAGES
1)Limited capacity
2)Work piece should be good electrical conductor.
3) Power requirement is on higher side.
4) Too long machining time.
APPLICATIONS
1)
• Machining of cavities(in dies for punching &
lagging operations)
2)
• Making tiny holes in nozzles
3)
• M/c ing hard to machine metals used in Aircraft
industries, Missile industries, Nuclear plants,
Space research instruments
PROCESS CHARACTERISTICS
1) RCC (Resistance capacitor circuit)
2) Rotary impulse generator
3) Controlled pulse circuit
RCC
Frequency of sparking -
GENERAL CHARACTERISTICS
Material removal rate using RC circuit
1) Variation of MRR with resistance
2) Variation with respect to capacitance
4) Variation with Spark F
EFFECT OF EDM
1) On metal Surface
2) Fatigue strength
Electrical Discharge machining

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Electrical Discharge machining

  • 1. ELECTRO DISCHARGE MACHINING(EDM) A SEMINAR On Presented By, Anuja Joshi ME-CADME
  • 2. COMMON MODERN MACHINING METHODS EBM PAM ECGAJM EDM
  • 3. EDM  It is also known as Spark-over-initiated discharge machining as well as Spark erosion machining  It is probably most versatile of all electrical machining method.  The metal removal takes place due to erosion caused by the electric spark.  This process can apply on any material irrespective of its hardness, which is an electrical conductor.
  • 5. DIFFERENT DIELECTRIC FLUIDS  Kerosene  Certain aqueous solutions  Transformers oil
  • 6. FUNCTIONS OF DIELECTRIC FLUID Flush out removed material To act as insulator between tool & work piece To cool workpiece & tool
  • 7. EDM PROCESS CHARACTERISTICS 1) Material removal rate(MRR) rough s/f good s/f High current range MRR(but rough cut achieved) Low current range MRR(finished cut achieved) 2) Good accuracy achieved 3) Good surface finish
  • 8. ADVANTAGES 1) Very thin & delegate parts can cut without distortion of material. 2) Accurate profiles can generate on tool & dies in hard condition also. 3) Irrespective of strength & hardness good electrical conductor material can be machined. 4) Any shape that imparted on the tool can be reproduced on work piece. 5) Tiny holes can be easily produced & drilled. 6) Harder material can be machined at faster rate (Tungsten, stainless steel, high strength steel alloys, Infolem)
  • 9. DISADVANTAGES 1)Limited capacity 2)Work piece should be good electrical conductor. 3) Power requirement is on higher side. 4) Too long machining time.
  • 10. APPLICATIONS 1) • Machining of cavities(in dies for punching & lagging operations) 2) • Making tiny holes in nozzles 3) • M/c ing hard to machine metals used in Aircraft industries, Missile industries, Nuclear plants, Space research instruments
  • 11. PROCESS CHARACTERISTICS 1) RCC (Resistance capacitor circuit) 2) Rotary impulse generator 3) Controlled pulse circuit
  • 13. GENERAL CHARACTERISTICS Material removal rate using RC circuit 1) Variation of MRR with resistance 2) Variation with respect to capacitance
  • 14. 4) Variation with Spark F
  • 15. EFFECT OF EDM 1) On metal Surface