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Industrial Electronics DEK 3113 DC motor speed control
APPLICATION                           Uni-Directional   Bi-Directional   Conveyor System   Conveyor Belt                                                                                                                                                                                                                                                 Material Elevator   Fluid Injection   Material Conveyor   Downsized Conveyor                                                                                                                                                                                                                            
 
Multi-Axis Conveyor System   Vertical Operation   Feeding Materials   Rotational Operation   Variable Speed Conveyor   Applications for Speed Control Systems
Normal method of controlling speed of DC motor ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PWM(pulse width modulation) ,[object Object],[object Object],[object Object],[object Object],-if DC level is greater than triangle waveform voltage , the output of the op-amp swings high, and when it is lower, the output swings low -the way it controls the motor by the timing ON and OFF duration that can be control by the user.
Analogy to PWM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Duty cycle ,[object Object],[object Object],[object Object]
PWM(Pulse width modulation) ,[object Object],-use concept ON and OFF signal  Duty cycle= t ON /(t ON +t OFF )  x 100% Example: 1) t ON +t OFF =100 % duty cycle=10% means total ON=10% 2) duty cycle=90% means total ON 90% Note: To control speed, when %ON increase, the motor faster
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Speed control circuit -When Q1 is ON,Ia will go through La and motor will start to move.At this time La will start to charge and magnetic field exist. -When Q1 is OFF after ON, energy in La need to discharge. This is done by discharge through D1. -This kind of circuit is for safety so Q1 is not damage by very high voltage or current. -Please refer to Figure 6.9 for full bridge circuit for reverse and forward movement of motor.
Chopper -the relatives ON-OFF thyristor determine the average of the motor. -when thyristor is ON,Ia will flow through L and motor will start to move. -when motor is move until around 75% speed of motor,commutating switch  will closed. This will caused thyristor off. -when thyristor off after time t1,armature current decline through freewheeling diode as energy stored in a circuit inductance is applied to the armature. -motor will slow down(since thyristor OFF),then commutating switch will be open and thyristor ON again. -diode serve a path to maintain the armature current which no longer flow through external circuit. -as the ratio ON/OFF increased,the average motor Vm rises. -This process will be repeated.
Chopper ,[object Object],[object Object],[object Object],[object Object],[object Object],Vave arm=Vsupply x (t1/(t1+t2) = 500x0.2 =100V Note: Vave arm is an average voltage that cause motor to move.In PWM usage, the voltage value to move the motor is lower than Vsupply. This is power saving and security. Voltage time area apply to inductor=(Vsupply-Vaverage)xT ON =(500-100)t1 =400t1
Chopper ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PWM Basics ,[object Object],[object Object],[object Object]

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Chapter 6 dc motor speed control

  • 1. Industrial Electronics DEK 3113 DC motor speed control
  • 2. APPLICATION                           Uni-Directional   Bi-Directional   Conveyor System   Conveyor Belt                                                                                                                                                                                                                                     Material Elevator   Fluid Injection   Material Conveyor   Downsized Conveyor                                                                                                                                                                                                                
  • 3.  
  • 4. Multi-Axis Conveyor System Vertical Operation Feeding Materials Rotational Operation Variable Speed Conveyor Applications for Speed Control Systems
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  • 11. Speed control circuit -When Q1 is ON,Ia will go through La and motor will start to move.At this time La will start to charge and magnetic field exist. -When Q1 is OFF after ON, energy in La need to discharge. This is done by discharge through D1. -This kind of circuit is for safety so Q1 is not damage by very high voltage or current. -Please refer to Figure 6.9 for full bridge circuit for reverse and forward movement of motor.
  • 12. Chopper -the relatives ON-OFF thyristor determine the average of the motor. -when thyristor is ON,Ia will flow through L and motor will start to move. -when motor is move until around 75% speed of motor,commutating switch will closed. This will caused thyristor off. -when thyristor off after time t1,armature current decline through freewheeling diode as energy stored in a circuit inductance is applied to the armature. -motor will slow down(since thyristor OFF),then commutating switch will be open and thyristor ON again. -diode serve a path to maintain the armature current which no longer flow through external circuit. -as the ratio ON/OFF increased,the average motor Vm rises. -This process will be repeated.
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