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l Why Frequency Analysis 
l Spectrum or Overall Level 
l Filters 
l Linear vs. Log Scaling 
l Amplitude Scales 
l Vibration Parameters 
l The Detector/Averager 
l Signal vs. System analysis 
BA 7676-12, 1 
DQG 
$EVWUDFW 
The lecture explains the different ways signals can be treated using 
detectors and filters/analysers. It discusses the presentation of data using 
different axis and the way to combine analysis type with scale type. The 
fundamental rule of the BT product and selection of filter/analysis type is 
also covered together with the choice of parameter. Finally signal vs. 
system analysis is briefly discussed. 
Copyright© 1998 
Brüel & Kjær Sound and Vibration Measurement A/S 
All Rights Reserved 
/(&785(127( 
English BA 7676-12
7KH0HDVXUHPHQWKDLQ 
Transducer Preamplifier Detector/ 
Filter(s) Output 
7KH0HDVXUHPHQWKDLQ 
5HPHPEHU The system is never stronger than the weakest link in the chain. 
Having covered the transducers and preamplifiers in the previous lecture, we 
have come to the last part of the chain, the ways of analysing the output 
signals of the preamplifier. 
After analysis, which today can have many different forms, the result will be 
presented as an output to screen, paper or storage medium. 
As this is what the user normally will see, it is imperative to choose a suitable 
output format as discussed later in this lecture. 
Page 2 
BA 7676-12, 2 
Averager
:K0DNHD)UHTXHQF$QDOVLV 
Page 3 
D 
BA 7676-12, 3 
E Vibration 
A 
B C 
Amplitude 
Time 
Frequency 
A 
B CD E 
Amplitude 
7KHUROHRIIUHTXHQFDQDOVLV 
The frequency spectrum gives in many cases a detailed information about 
the signal sources which cannot be obtained from the time signal. The 
example shows measurement and frequency analysis of the vibration signal 
measured on a gearbox. The frequency spectrum gives information on the 
vibration level caused by rotating parts and tooth meshing. It hereby 
becomes a valuable aid in locating sources of increased or undesirable 
vibration from these and other sources.
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The process of Frequency Analysis is as follows: By sending a signal 
through a filter and at the same time sweeping the filter over the frequency 
range of interest (or having a bank of filters) it is possible to get a measure of 
the signal level at different frequencies. The result is called a Frequency 
Spectrum. 
Page 4 
BA 7676-12, 4 
Acc. 
Level 
Frequency
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The simplest way to express the condition of any system is to assign only 
one number to it. This is often done using the RMS detector output, and this 
gives a number expressing the vibration energy level. However it does not 
give much possibility to make any kind of diagnosis. For that we need more 
parameters. 
7KHUROHRIIUHTXHQFDQDOVLV 
The frequency spectrum gives in many cases a detailed information about 
the signal sources which cannot be obtained from the time signal. This 
permits many kind of diagnoses to be made. The frequency content can be 
found in many different ways, using scanning filter, filter banks or as it is the 
case mostly today a digital treatment of a record using Fourier 
Transformation. 
Page 5 
BA 7676-12, 5 
Overall 
Level 
Frequency 
Spectrum 
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Fan 
Vibration 
Gearbox 
Frequency Spectrum Overall Level 
 
 
  
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To decide whether monitoring or testing of the overall level is sufficient or a 
complete frequency spectrum is required, the test engineer must know his 
machine and something about the most likely faults to occur or which part of 
the object is of interest. 
The illustration shows two different situations in monitoring, but it might as 
well be testing: 
Monitoring of a fan: The most likely fault to occur is unbalance, which will 
give an increase in the vibration level at the speed of rotation. This will 
normally also be the highest level in the spectrum. To see if unbalance is 
developing, it is therefore sufficient to measure the overall level at regular 
intervals. The overall level will reflect the increase just as well as the 
spectrum. 
Monitoring of a gearbox: Damaged or worn gears will show up as an 
increase in the vibration level at the tooth meshing frequencies (shaft RPM 
number of teeth) and their harmonics. The levels at these frequencies are 
normally much lower than the highest level in the frequency spectrum, so it 
is necessary to use a full spectrum comparison to reveal a developing fault. 
A general rule is overall measurements are permissible for simple, non 
critical machines, while more complex, more critical machinery requires 
spectral analysis. 
Page 6 
BA 7676-12, 6 
Date 
 
 
 
 
 
    
 
Frequency 
Vibration 
     
 
Frequency Date
Page 7 
3UHVHQWLQJWKH'DWD 
BA 7676-12, 7 
l Linear vs. Log Scaling 
l Amplitude in dB? 
l Linear and Logarithmic Frequency Scales 
– Decades 
– Octaves 
3UHVHQWLQJWKH'DWD 
It is always important to put some effort into choosing the best way to present 
data. 
The simplest is to choose linear scales with ranges dictated by the range of 
data, but often this does not permit important data to be clearly seen. 
Therefore logarithmic scales are often used, sometimes for level using dBs 
or just with appropriate numbers at the tick marks, sometimes for the 
frequency maybe with decades or octaves as indications.
/LQHDUYV/RJDULWKPLF6FDOHV 
1/10 1/2 
Page 8 
BA 7676-12, 8 
0 1/2 1 
Empty Full 
0 0.25 0.5 0.75 1 
0 1/5 1 
Full 
0.05 0.1 0.2 0.5 1 
6FDOHV 
Let us forget vibration for a few minutes. 
The situation shown here is well known to most people. Often it is difficult to 
judge the amount of petrol left in the car when the petrol gauge has a linear 
scale. If the petrol gauge had a logarithmic scale, the lower end of the scale 
would be “stretched“ so that the amount of petrol left in the tank could be 
more easily seen. Note that the logarithmic scale has no zero.
/LQHDUYV/RJDULWKPLF6FDOHV 
0.01 1 Decade 
1 
Page 9 
BA 7676-12, 9 
0 10 20 30 40 50 60 70 80 90 100 
0 0.1 0.5 1 
Linear 
1 Decade 
1 2 5 10 25 50 
1 
2 
2 
5 
5 
10 
10 
0.01 0.1 1 10 100 
1 Decade 1 Decade 1 Decade 1 Decade 
20 
20 
50 
50 
100 
100 
Logarithmic 
6FDOHV 
Which scale to use depends on the unit to be scaled. Distance and time 
scales are typical examples of linear scales, but for scaling of units where the 
ratio between two values is of more interest than the absolute value it is an 
advantage to use logarithmic scales e.g. the different coins and notes in our 
monetary systems have values which, when plotted on a logarithmic scale, 
show approximately equal “distance” between adjacent values.
/LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 
120 Hz 50 Hz 
Page 10 
Vibration 
Level 
BA 7676-12, 10 
200 400 600 800 1K 1,2K 1,4K 1,6K 1,8K 2K Hz 
20 50 100 200 500 1K 2K 5K 10K 20K 
Linear 
Frequency 
Logarithmic 
Frequency 
0 
Vibration 
Level 
/LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 
Both linear and logarithmic frequency scales are used in connection with 
vibration measurement. The linear frequency scale has the advantage that it 
is easy to identify harmonically related components in the signal. The 
logarithmic scale, however, has the advantage that a much wider frequency 
range can be covered in a reasonable space and each decade is given the 
same emphasis. The signal shown here is the vibration signal from a 
gearbox plotted with the two different scales. The harmonically related 
components in the signal are easily identified on the linear scale and the 
logarithmic scale gives many details in the low end while it covers a 10 times 
wider frequency range at the same time.
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Page 11 
BA 7676-12, 11 
B 
0 
0 
- 3 dB 
,GHDOILOWHU 
Frequency 
Frequency Frequency 
f1 f0 f2 
f1 f0 f2 
Bandwidth = f2 – f1 
Centre Frequency = f0 
f1 f0 f2 
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Having chosen a frequency scale, the next step is to choose the form of the 
many individual filters which are used to make the analysis. This illustration 
shows the properties of an ideal filter and real filters. 
An ideal band pass filter will only allow signals with frequencies within the 
pass band (bandwidth B = f2 - f1 ) to pass. Ideal filters do not exist, however. 
In practical filters, signals with frequencies outside the passband will also go 
through, although in an attenuated form. The further away from the pass 
band, the more attenuated the signals will be. The bandwidth of practical 
filters can be specified in two different ways: 
1. The 3dB (or half power) Bandwidth 
2. The Effective Noise Bandwidth 
The 3 dB bandwidth and the effective noise bandwidth are almost identical 
for most practical filters with good selectivity.
Constant Bandwidth Constant Percentage Bandwidth 
Linear 
Frequency 
Page 12 
)LOWHU7SHV 
BA 7676-12, 12 
B = x Hz 
B = 31,6 Hz 
B = 10 Hz 
B = 3,16 Hz 
or Relative Bandwidth 
B = 1 octave 
B = 1/3 octave 
B = 3% 
B = y% = 
y ´ f0 
100 
0 20 40 60 80 50 70 100 150 200 
Logarithmic 
Frequency 
7SHVRI%DQGSDVV)LOWHUV 
Two types of band pass filters are used for frequency analysis. 
1. Constant Bandwidth filters where the bandwidth is constant and 
independent of the centre frequency of the filter. 
2. Constant Percentage Bandwidth (CPB) filters, where the bandwidth is 
specified as a certain percentage of the centre frequency i.e. the 
bandwidth is increasing for an increase in centre frequency. CPB filters 
are some times called Relative Bandwidth filters.
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0 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k 
1 2 5 10 20 50 100 200 500 1k 2k 5k 10k 
Page 13 
BA 7676-12, 13 
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When using constant bandwidth filters it is recommended to use linear 
frequency scales, when the result is to be displayed. See what happens if a 
logarithmic frequency scale is used!
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0 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k 
1 2 5 10 20 50 100 200 500 1k 2k 5k 10k 
Page 14 
BA 7676-12, 14 
125 8k 
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Frequency, Hz 
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When using constant percentage bandwidth filters it is recommended to use 
logarithmic frequency scales, when the result is to be displayed. See what 
happens if a linear frequency scale is used!
/LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 
120 Hz 50 Hz 
Page 15 
Vibration 
Level 
BA 7676-12, 15 
200 400 600 800 1K 1,2K 1,4K 1,6K 1,8K 2K Hz 
20 50 100 200 500 1K 2K 5K 10K 20K 
Linear 
Frequency 
Logarithmic 
Frequency 
0 
Vibration 
Level 
/LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 
If the right combination of filter type and frequency scale is chosen, the 
frequency spectra look alike. 
To know if the analysis is done with constant bandwith filters or with CPB 
filters just have a look at the scaling of the frequency axis. 
:KLFK7SHRI)LOWHUWR8VH 
Depends on the actual application. 
5XOHRIWKXPE: Analysis with constant bandwidth filters (and linear scales) is 
mainly used in connection with vibration measurements, because signals 
from mechanical structures (especially machines) often contain harmonic 
series and sideband structures. These are most easily identified on a linear 
frequency scale. 
Analysis with CPB filters (and logarithmic scales) is almost always used in 
connection with acoustic measurements, because it gives a fairly close 
approximation to how the human ear responds. In connection with vibration 
measurements, the CPB bandwidth filter is used for measurement of 
structural responses, and for survey of the condition of machines (3 decades 
can easily be covered by CPB bandwidth filters).
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Frequency 
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The narrower the bandwidth used, the more detailed is the information 
obtained. 
The filter bandwidth need to be selected in such a way that the important 
frequency components can be distinguished from one another. However it 
also has to be large enough to get the analysis done in a reasonable time. 
The more detailed (narrow band) analysis however requires a longer 
analysis time. 
Page 16 
BA 7676-12, 16 
Vibration 
Level 
Frequency 
Vibration 
Level 
Frequency 
Filter 
width 
Frequency 
Spectrum 
Frequency
0RVWLPSRUWDQWLQ)UHTXHQF$QDOVLV 
B = bandwidth 
T = time 
%7 ³ 1 
Page 17 
BA 7676-12, 17 
(often called the Uncertainty Principle) 
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The statement BT ³ 1 sometimes called the Uncertainty Principle, tells us 
that if we choose a very small bandwidth B, then we need a corresponding 
measurement time T which is very large, and there is no way around this 
basic principle. We can also explain it by saying that if we want to know 
whether there is a signal at 1 Hz (i.e. with a 1 second period) then we need 
at least to wait for one period of the signal before we can say much.
/LQHDUYV/RJDULWKPLF$PSOLWXGH6FDOHV 
1000 1000 
Page 18 
BA 7676-12, 18 
´ 3.16 
Frequency 
´ 3.16 
´ 3.16 
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´ 3.16 
´ 3.16 
´ 3.16 
´ 3.16 
´ 3.16 
316 
100 
31.6 
10 
3.16 
1 
900 
800 
700 
600 
500 
400 
300 
200 
100 
0 
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l Constant factor changes are equally displayed for all levels 
l Optimal way of displaying a large dynamic range 
/LQHDUDQG/RJDULWKPLF$PSOLWXGH6FDOHV 
It is often the case that interesting frequency components in a vibration 
spectrum have a much lower amplitude than the dominant components. 
These low levels will hardly be registered if a linear amplitude scale is used. 
It is therefore common practice to use logarithmic amplitude scales. The 
logarithmic amplitude scale may be marked off in mechanical units, such as 
ms-2, but often the decibel (dB) scale is used. 
*HWWLQJ0RUH2XWRI'DWD 
An obvious consequence of the logarithmic amplitude scale is the chance to 
get the most out of existing data, since more can be seen at one time, 
without needing to change the display. This display also has the added 
advantage of compressing the effect of random fluctuations, both in machine 
vibration signal, and in noise.
1 G% 2 10 
Page 19 
7KHG%6FDOH 
Acceleration 
BA 7676-12, 19 
dB 
re. 10-6 m/s2 
Acceleration 
m/s2 
´ 
G% 
´ 
G% 
æ 
D 
´ 3.16 = 10 dB 
æ 
ö 
´ 3.16 = 10 dB 
ö 
D 
´ 3.16 = 10 dB 
1000 
316 
100 
31.6 
10 
3.16 
1 
/RJDULWKPLFDPSOLWXGH 
60 
50 
40 
30 
20 
10 
1 
÷ ÷ø 
ç çè 
= ÷ ÷ø 
ç ç 
è 
= 
UHI UHI D 
D 
2 
10 ( ) 10log 20log 
Frequency 
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The dB scale reduces the considerable numerical span of the normal log 
scale to a compact linear numbering system. The dB scale is such that a 
given percentage interval in, say, acceleration level is represented by a given 
number of dB’s. This is a great advantage when dealing with vibration 
signals, since we are often very interested in a percentage change in the 
vibration level rather than in the actual levels. Zero dB on the dB scale can 
be chosen for any vibration level e.g. 1ms-2. The level 10-6 ms-2 has, 
however, been internationally chosen as the reference level for acceleration. 
(Be careful however, some US and CDN military applications use 10-6 g as a 
reference!) 
7KHG%)RUPXOD 
Conversion from actual level to dB or vice versa can easily be performed 
using this formula. The calculation can easily be carried out with a pocket 
calculator.
7UDQVPLVVLRQRI9LEUDWLRQ 
System 
Response 
(Mobility) 
+ = 
8 dB 
8 dB 
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Critical vibration components usually occur at low amplitudes compared to the 
rotational frequency vibration. These components are not revealed on a linear 
amplitude scale because low amplitudes are compressed at the bottom of the 
scale. But a logarithmic scale shows prominent vibration components equally 
well at any amplitude. Moreover, percent change in amplitude may be read 
directly as dB change. Therefore noise and vibration frequency analyses are 
usually plotted on a logarithmic amplitude scale. 
What determines the magnitude of vibration? 
What is creating the vibration? 
It must be understood that when we measure vibration, it is often a 
compromise. We would much rather measure the forces generating the 
vibration directly. This is practically impossible. So we measure the result of 
the force, which is the vibration. The vibration spectrum, and even the overall 
level, is indirectly linked to the force spectrum, or overall level, via the mobility 
function. The diagram shows an interesting mobility phenomenon. The force 
spectrum contains a peak at the frequency shown. However, because the 
mobility has an “anti-resonance” at that same frequency, the vibration 
spectrum contains no significant peak at that frequency. This shows that it is 
not only the largest peaks in a spectrum that we should be interested in. But 
note that an 8 dB increase in force will still show as an 8 dB increase in 
vibration. 
Page 20 
BA 7676-12, 20 
891875 
Input + = Vibration 
Forces 
)RUFHVFDXVHGE 
l Imbalance 
l Shock 
l Friction 
l Acoustic 
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3DUDPHWHUV: 
l Mass 
l Stiffness 
l Damping 
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3DUDPHWHUV 
l Acceleration 
l Velocity 
l Displacement 
Frequency 
Frequency Frequency
³5HDO:RUOG´9LEUDWLRQ/HYHOV 
ms-2 dB 
Page 21 
BA 7676-12, 21 
1 000 000 
1000 
1 
0.001 
0.000 001 
240 
180 
120 
60 
0 
$FWXDO/HYHO6FDOHVDQGG%6FDOHV 
With piezoelectric accelerometers we are able to detect a vibration amplitude 
range of almost 100 000 Million to 1 (1011:1); with a dB scale this range is 
reduced to a manageable 220 dB. The dynamic range of a single 
accelerometer will, however, typically be 108.
9LEUDWLRQ3DUDPHWHUV 
Relative Amplitude 
100 000 
10 000 
1000 
10 
100 
1000 
10 000 
:KLFK3DUDPHWHUWRKRRVH 
If the type of measurement being carried out does not call for a particular 
parameter to be measured e.g. due to some standard, the general rule is that 
the parameter giving the flattest response over the frequency range of 
interest should be chosen. This will give the biggest dynamic range of the 
whole measurement set up. If the frequency response is not known start by 
choosing velocity. 
An advantage of the accelerometer is that its electrical output can be 
integrated to give velocity and displacement signals. 
This is important since it is best to perform the analysis on the signal which 
has the flattest spectrum. If a spectrum is not reasonably flat, the contribution 
of components lying well below the mean level, will be less noticeable. In the 
case of overall measurements, smaller components might pass completely 
undetected. 
Page 22 
BA 7676-12, 22 
0.1 1 10 100 1 k 10 kHz 
Frequency 
10 
1 
$FFHOHUDWLRQ 
100 
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100 000
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Page 23 
0HDVXUHPHQW 
BA 7676-12, 23 
Acc. 
$ 
Choose 
Vel. 
Disp. 
Displacement 
Choose 
Velocity 
Acc. 
Vel. 
Disp. 
0HDVXUHPHQW 
 
Acc. 
Vel. 
Disp. 
Choose 
Acceleration 
8VHWKH)ODWWHVW6SHFWUXP 
In most cases this will mean that velocity is used as the detection parameter 
on machine measurements. On some occasions acceleration may also be 
suitable, although most machines will exhibit large vibration accelerations 
only at high frequencies. It is rare to find displacement spectra which are flat 
over a wide frequency range, since most machines will only exhibit large 
vibration displacements at low frequencies. 
In the absence of frequency analysis instrumentation to initially check the 
spectra, it is safest to make velocity measurements (but still using the 
accelerometer, of course, since even the integrated accelerometer signal 
gives a better dynamic and frequency range than the velocity transducer 
signal).
Page 24 
BA 7676-12, 24 
Vibration 
Level 
7KH'HWHFWRU$YHUDJHU 
Peak-Peak 
Peak-Peak 
Time 
RMS 
Peak Peak- 
Peak 
Time 
Hold 
Peak 
RMS 
Vibration 
'HWHFWRU$YHUDJHU 
The final link in the measurement chain before the display is the 
Detector/Averager which converts the vibration signal into a level which can 
be shown on the display. 
The example here shows the output level (RMS, Peak, Peak-Peak or max. 
Hold) for a burst of a sinusoidal signal of constant amplitude applied to the 
input. 
Notice how the output level decays when the input level drops giving rise to 
fluctuations in the signal. The amount of fluctuation and decay is determined 
by the averaging time chosen.
Page 25 
$YHUDJLQJ7LPH 
BA 7676-12, 25 
Time 
Averaging Time = 10 s 
Averaging Time = 1 s 
Time 
Vibration 
Level 
(Peak) 
Vibration 
$YHUDJLQJ7LPH 
With a short averaging time the detector will follow the level of a varying 
signal very closely, in some cases making it difficult to read a result off the 
display. If a longer time constant is used however some information might be 
lost. This is especially true if the signal contains some impulses.
6LJQDOYV6VWHP$QDOVLV 
6VWHPYV6LJQDODQDOVLV 
In most of the preceding slides it has been assumed that a vibration existed, 
generated in some way by forces present in the system itself. When this 
vibration signal is analyzer we call it Signal Analysis. 
During development of new structures, and in some cases to analyse in 
detail existing structures, it is a requirement to try to make a model of the 
structure, in such a way that if input forces are given the output vibration can 
be calculated. 
The illustration shows such an application measuring the mobility by 
introducing forces at different positions and measuring the input force 
together with the output vibration. These types of measurements are used to 
make a modal model of the structure, which can then be used to predict the 
behaviour of the structure under given circumstances. The model can also 
be used to predict the effect of changes in the structure, especially if it is 
combined with Finite Element Modelling (FEM). This type of analysis is 
called System Analysis, but it is beyond the scope of this lecture to cover this 
in more detail. 
Page 26 
BA 7676-12, 26 
Vibration 
signal 
Excitation 
(Input) 
Vibration 
Response 
(Output) 
Signal Analysis System Analysis
This lecture should provide you with sufficient 
information to: 
l Choose the right vibration parameters to measure 
l Present the measured data in a suitable way 
l Understand the basic filter and analysis parameters 
and limitations 
l Understand the difference between signal and 
system analysis 
Page 27 
RQFOXVLRQ 
BA 7676-12, 27
/LWHUDWXUHIRU)XUWKHU5HDGLQJ 
Page 28 
BA 7676-12, 28 
l Shock and Vibration Handbook (Harris and Crede, McGraw-Hill 1976) 
l Frequency Analysis (Brüel  Kjær Handbook BT 0007-11) 
l Structural Testing Part 1 and 2 
(Brüel  Kjær Booklets BR 0458-12 and BR 0507-11) 
l Brüel  Kjær Technical Review 
– No.2 - 1996 (BV 0049-11) 
– No.2 - 1995 (BV 0047-11) 
– No.2 - 1994 (BV 0045-11) 
– No.1 - 1994 (BV 0044-11) 
– No.1 - 1988 (BV 0033-11) 
– No.4 - 1987 (BV 0032-11)

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  • 1. 9LEUDWLRQ 0HDVXUHPHQW $QDOVLV l Why Frequency Analysis l Spectrum or Overall Level l Filters l Linear vs. Log Scaling l Amplitude Scales l Vibration Parameters l The Detector/Averager l Signal vs. System analysis BA 7676-12, 1 DQG $EVWUDFW The lecture explains the different ways signals can be treated using detectors and filters/analysers. It discusses the presentation of data using different axis and the way to combine analysis type with scale type. The fundamental rule of the BT product and selection of filter/analysis type is also covered together with the choice of parameter. Finally signal vs. system analysis is briefly discussed. Copyright© 1998 Brüel & Kjær Sound and Vibration Measurement A/S All Rights Reserved /(&785(127( English BA 7676-12
  • 2. 7KH0HDVXUHPHQWKDLQ Transducer Preamplifier Detector/ Filter(s) Output 7KH0HDVXUHPHQWKDLQ 5HPHPEHU The system is never stronger than the weakest link in the chain. Having covered the transducers and preamplifiers in the previous lecture, we have come to the last part of the chain, the ways of analysing the output signals of the preamplifier. After analysis, which today can have many different forms, the result will be presented as an output to screen, paper or storage medium. As this is what the user normally will see, it is imperative to choose a suitable output format as discussed later in this lecture. Page 2 BA 7676-12, 2 Averager
  • 3. :K0DNHD)UHTXHQF$QDOVLV Page 3 D BA 7676-12, 3 E Vibration A B C Amplitude Time Frequency A B CD E Amplitude 7KHUROHRIIUHTXHQFDQDOVLV The frequency spectrum gives in many cases a detailed information about the signal sources which cannot be obtained from the time signal. The example shows measurement and frequency analysis of the vibration signal measured on a gearbox. The frequency spectrum gives information on the vibration level caused by rotating parts and tooth meshing. It hereby becomes a valuable aid in locating sources of increased or undesirable vibration from these and other sources.
  • 4. )UHTXHQF$QDOVLV )UHTXHQF$QDOVLV The process of Frequency Analysis is as follows: By sending a signal through a filter and at the same time sweeping the filter over the frequency range of interest (or having a bank of filters) it is possible to get a measure of the signal level at different frequencies. The result is called a Frequency Spectrum. Page 4 BA 7676-12, 4 Acc. Level Frequency
  • 5. )UHTXHQF6SHFWUXPRU2YHUDOO/HYHO 7UDQVGXFHU 3UHDPSOLILHU 'HWHFWRU 2XWSXW 2YHUDOOOHYHO The simplest way to express the condition of any system is to assign only one number to it. This is often done using the RMS detector output, and this gives a number expressing the vibration energy level. However it does not give much possibility to make any kind of diagnosis. For that we need more parameters. 7KHUROHRIIUHTXHQFDQDOVLV The frequency spectrum gives in many cases a detailed information about the signal sources which cannot be obtained from the time signal. This permits many kind of diagnoses to be made. The frequency content can be found in many different ways, using scanning filter, filter banks or as it is the case mostly today a digital treatment of a record using Fourier Transformation. Page 5 BA 7676-12, 5 Overall Level Frequency Spectrum $YHUDJHU )LOWHUV
  • 6. )UHTXHQF6SHFWUXPRU2YHUDOO/HYHO Fan Vibration Gearbox Frequency Spectrum Overall Level )UHTXHQF6SHFWUXPRU2YHUDOO/HYHO To decide whether monitoring or testing of the overall level is sufficient or a complete frequency spectrum is required, the test engineer must know his machine and something about the most likely faults to occur or which part of the object is of interest. The illustration shows two different situations in monitoring, but it might as well be testing: Monitoring of a fan: The most likely fault to occur is unbalance, which will give an increase in the vibration level at the speed of rotation. This will normally also be the highest level in the spectrum. To see if unbalance is developing, it is therefore sufficient to measure the overall level at regular intervals. The overall level will reflect the increase just as well as the spectrum. Monitoring of a gearbox: Damaged or worn gears will show up as an increase in the vibration level at the tooth meshing frequencies (shaft RPM number of teeth) and their harmonics. The levels at these frequencies are normally much lower than the highest level in the frequency spectrum, so it is necessary to use a full spectrum comparison to reveal a developing fault. A general rule is overall measurements are permissible for simple, non critical machines, while more complex, more critical machinery requires spectral analysis. Page 6 BA 7676-12, 6 Date Frequency Vibration Frequency Date
  • 7. Page 7 3UHVHQWLQJWKH'DWD BA 7676-12, 7 l Linear vs. Log Scaling l Amplitude in dB? l Linear and Logarithmic Frequency Scales – Decades – Octaves 3UHVHQWLQJWKH'DWD It is always important to put some effort into choosing the best way to present data. The simplest is to choose linear scales with ranges dictated by the range of data, but often this does not permit important data to be clearly seen. Therefore logarithmic scales are often used, sometimes for level using dBs or just with appropriate numbers at the tick marks, sometimes for the frequency maybe with decades or octaves as indications.
  • 8. /LQHDUYV/RJDULWKPLF6FDOHV 1/10 1/2 Page 8 BA 7676-12, 8 0 1/2 1 Empty Full 0 0.25 0.5 0.75 1 0 1/5 1 Full 0.05 0.1 0.2 0.5 1 6FDOHV Let us forget vibration for a few minutes. The situation shown here is well known to most people. Often it is difficult to judge the amount of petrol left in the car when the petrol gauge has a linear scale. If the petrol gauge had a logarithmic scale, the lower end of the scale would be “stretched“ so that the amount of petrol left in the tank could be more easily seen. Note that the logarithmic scale has no zero.
  • 9. /LQHDUYV/RJDULWKPLF6FDOHV 0.01 1 Decade 1 Page 9 BA 7676-12, 9 0 10 20 30 40 50 60 70 80 90 100 0 0.1 0.5 1 Linear 1 Decade 1 2 5 10 25 50 1 2 2 5 5 10 10 0.01 0.1 1 10 100 1 Decade 1 Decade 1 Decade 1 Decade 20 20 50 50 100 100 Logarithmic 6FDOHV Which scale to use depends on the unit to be scaled. Distance and time scales are typical examples of linear scales, but for scaling of units where the ratio between two values is of more interest than the absolute value it is an advantage to use logarithmic scales e.g. the different coins and notes in our monetary systems have values which, when plotted on a logarithmic scale, show approximately equal “distance” between adjacent values.
  • 10. /LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 120 Hz 50 Hz Page 10 Vibration Level BA 7676-12, 10 200 400 600 800 1K 1,2K 1,4K 1,6K 1,8K 2K Hz 20 50 100 200 500 1K 2K 5K 10K 20K Linear Frequency Logarithmic Frequency 0 Vibration Level /LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV Both linear and logarithmic frequency scales are used in connection with vibration measurement. The linear frequency scale has the advantage that it is easy to identify harmonically related components in the signal. The logarithmic scale, however, has the advantage that a much wider frequency range can be covered in a reasonable space and each decade is given the same emphasis. The signal shown here is the vibration signal from a gearbox plotted with the two different scales. The harmonically related components in the signal are easily identified on the linear scale and the logarithmic scale gives many details in the low end while it covers a 10 times wider frequency range at the same time.
  • 11. %DQGSDVV)LOWHUVDQG%DQGZLGWK Ripple 5HDOILOWHUDQG GHILQLWLRQRI G%%DQGZLGWK Page 11 BA 7676-12, 11 B 0 0 - 3 dB ,GHDOILOWHU Frequency Frequency Frequency f1 f0 f2 f1 f0 f2 Bandwidth = f2 – f1 Centre Frequency = f0 f1 f0 f2 5HDOILOWHUDQG GHILQLWLRQRI 1RLVH%DQGZLGWK Area Area %DQG3DVV)LOWHUVDQG%DQGZLGWK Having chosen a frequency scale, the next step is to choose the form of the many individual filters which are used to make the analysis. This illustration shows the properties of an ideal filter and real filters. An ideal band pass filter will only allow signals with frequencies within the pass band (bandwidth B = f2 - f1 ) to pass. Ideal filters do not exist, however. In practical filters, signals with frequencies outside the passband will also go through, although in an attenuated form. The further away from the pass band, the more attenuated the signals will be. The bandwidth of practical filters can be specified in two different ways: 1. The 3dB (or half power) Bandwidth 2. The Effective Noise Bandwidth The 3 dB bandwidth and the effective noise bandwidth are almost identical for most practical filters with good selectivity.
  • 12. Constant Bandwidth Constant Percentage Bandwidth Linear Frequency Page 12 )LOWHU7SHV BA 7676-12, 12 B = x Hz B = 31,6 Hz B = 10 Hz B = 3,16 Hz or Relative Bandwidth B = 1 octave B = 1/3 octave B = 3% B = y% = y ´ f0 100 0 20 40 60 80 50 70 100 150 200 Logarithmic Frequency 7SHVRI%DQGSDVV)LOWHUV Two types of band pass filters are used for frequency analysis. 1. Constant Bandwidth filters where the bandwidth is constant and independent of the centre frequency of the filter. 2. Constant Percentage Bandwidth (CPB) filters, where the bandwidth is specified as a certain percentage of the centre frequency i.e. the bandwidth is increasing for an increase in centre frequency. CPB filters are some times called Relative Bandwidth filters.
  • 13. RQVWDQW%DQGZLGWK)LOWHULQJ %DQGZLGWK +] 0 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k 1 2 5 10 20 50 100 200 500 1k 2k 5k 10k Page 13 BA 7676-12, 13 /LQHDU )UHTXHQF $[LV /RJDULWKPLF )UHTXHQF $[LV RQVWDQW%DQGZLGWK)LOWHUVDQG/LQHDU)UHTXHQF6FDOHV When using constant bandwidth filters it is recommended to use linear frequency scales, when the result is to be displayed. See what happens if a logarithmic frequency scale is used!
  • 14. RQVWDQW3HUFHQWDJH%DQGZLGWK)LOWHUV %DQGZLGWK RFWDYH RIHQWUH)UHTXHQF 0 1k 2k 3k 4k 5k 6k 7k 8k 9k 10k 1 2 5 10 20 50 100 200 500 1k 2k 5k 10k Page 14 BA 7676-12, 14 125 8k /LQHDU )UHTXHQF $[LV Frequency, Hz /RJDULWKPLF )UHTXHQF $[LV Frequency, Hz RQVWDQW3HUFHQWDJH%DQGZLGWK)LOWHUVDQG/RJDULWKPLF)UHTXHQF 6FDOHV When using constant percentage bandwidth filters it is recommended to use logarithmic frequency scales, when the result is to be displayed. See what happens if a linear frequency scale is used!
  • 15. /LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV 120 Hz 50 Hz Page 15 Vibration Level BA 7676-12, 15 200 400 600 800 1K 1,2K 1,4K 1,6K 1,8K 2K Hz 20 50 100 200 500 1K 2K 5K 10K 20K Linear Frequency Logarithmic Frequency 0 Vibration Level /LQHDUYV/RJDULWKPLF)UHTXHQF6FDOHV If the right combination of filter type and frequency scale is chosen, the frequency spectra look alike. To know if the analysis is done with constant bandwith filters or with CPB filters just have a look at the scaling of the frequency axis. :KLFK7SHRI)LOWHUWR8VH Depends on the actual application. 5XOHRIWKXPE: Analysis with constant bandwidth filters (and linear scales) is mainly used in connection with vibration measurements, because signals from mechanical structures (especially machines) often contain harmonic series and sideband structures. These are most easily identified on a linear frequency scale. Analysis with CPB filters (and logarithmic scales) is almost always used in connection with acoustic measurements, because it gives a fairly close approximation to how the human ear responds. In connection with vibration measurements, the CPB bandwidth filter is used for measurement of structural responses, and for survey of the condition of machines (3 decades can easily be covered by CPB bandwidth filters).
  • 16. 6HOHFWLQJ%DQGZLGWK Frequency 6HOHFWLQJDEDQGZLGWK The narrower the bandwidth used, the more detailed is the information obtained. The filter bandwidth need to be selected in such a way that the important frequency components can be distinguished from one another. However it also has to be large enough to get the analysis done in a reasonable time. The more detailed (narrow band) analysis however requires a longer analysis time. Page 16 BA 7676-12, 16 Vibration Level Frequency Vibration Level Frequency Filter width Frequency Spectrum Frequency
  • 17. 0RVWLPSRUWDQWLQ)UHTXHQF$QDOVLV B = bandwidth T = time %7 ³ 1 Page 17 BA 7676-12, 17 (often called the Uncertainty Principle) 7KH%73URGXFW The statement BT ³ 1 sometimes called the Uncertainty Principle, tells us that if we choose a very small bandwidth B, then we need a corresponding measurement time T which is very large, and there is no way around this basic principle. We can also explain it by saying that if we want to know whether there is a signal at 1 Hz (i.e. with a 1 second period) then we need at least to wait for one period of the signal before we can say much.
  • 18. /LQHDUYV/RJDULWKPLF$PSOLWXGH6FDOHV 1000 1000 Page 18 BA 7676-12, 18 ´ 3.16 Frequency ´ 3.16 ´ 3.16 /RJDULWKPLF DPSOLWXGH ´ 3.16 ´ 3.16 ´ 3.16 ´ 3.16 ´ 3.16 316 100 31.6 10 3.16 1 900 800 700 600 500 400 300 200 100 0 /LQHDU DPSOLWXGH /LQHDUVFDOH /RJDULWKPLFVFDOH $GYDQWDJHVRIORJDULWKPLFDPSOLWXGHVFDOH l Constant factor changes are equally displayed for all levels l Optimal way of displaying a large dynamic range /LQHDUDQG/RJDULWKPLF$PSOLWXGH6FDOHV It is often the case that interesting frequency components in a vibration spectrum have a much lower amplitude than the dominant components. These low levels will hardly be registered if a linear amplitude scale is used. It is therefore common practice to use logarithmic amplitude scales. The logarithmic amplitude scale may be marked off in mechanical units, such as ms-2, but often the decibel (dB) scale is used. *HWWLQJ0RUH2XWRI'DWD An obvious consequence of the logarithmic amplitude scale is the chance to get the most out of existing data, since more can be seen at one time, without needing to change the display. This display also has the added advantage of compressing the effect of random fluctuations, both in machine vibration signal, and in noise.
  • 19. 1 G% 2 10 Page 19 7KHG%6FDOH Acceleration BA 7676-12, 19 dB re. 10-6 m/s2 Acceleration m/s2 ´ G% ´ G% æ D ´ 3.16 = 10 dB æ ö ´ 3.16 = 10 dB ö D ´ 3.16 = 10 dB 1000 316 100 31.6 10 3.16 1 /RJDULWKPLFDPSOLWXGH 60 50 40 30 20 10 1 ÷ ÷ø ç çè = ÷ ÷ø ç ç è = UHI UHI D D 2 10 ( ) 10log 20log Frequency G%6FDOHV The dB scale reduces the considerable numerical span of the normal log scale to a compact linear numbering system. The dB scale is such that a given percentage interval in, say, acceleration level is represented by a given number of dB’s. This is a great advantage when dealing with vibration signals, since we are often very interested in a percentage change in the vibration level rather than in the actual levels. Zero dB on the dB scale can be chosen for any vibration level e.g. 1ms-2. The level 10-6 ms-2 has, however, been internationally chosen as the reference level for acceleration. (Be careful however, some US and CDN military applications use 10-6 g as a reference!) 7KHG%)RUPXOD Conversion from actual level to dB or vice versa can easily be performed using this formula. The calculation can easily be carried out with a pocket calculator.
  • 20. 7UDQVPLVVLRQRI9LEUDWLRQ System Response (Mobility) + = 8 dB 8 dB :KDORJDULWKPLF$PSOLWXGH6FDOH Critical vibration components usually occur at low amplitudes compared to the rotational frequency vibration. These components are not revealed on a linear amplitude scale because low amplitudes are compressed at the bottom of the scale. But a logarithmic scale shows prominent vibration components equally well at any amplitude. Moreover, percent change in amplitude may be read directly as dB change. Therefore noise and vibration frequency analyses are usually plotted on a logarithmic amplitude scale. What determines the magnitude of vibration? What is creating the vibration? It must be understood that when we measure vibration, it is often a compromise. We would much rather measure the forces generating the vibration directly. This is practically impossible. So we measure the result of the force, which is the vibration. The vibration spectrum, and even the overall level, is indirectly linked to the force spectrum, or overall level, via the mobility function. The diagram shows an interesting mobility phenomenon. The force spectrum contains a peak at the frequency shown. However, because the mobility has an “anti-resonance” at that same frequency, the vibration spectrum contains no significant peak at that frequency. This shows that it is not only the largest peaks in a spectrum that we should be interested in. But note that an 8 dB increase in force will still show as an 8 dB increase in vibration. Page 20 BA 7676-12, 20 891875 Input + = Vibration Forces )RUFHVFDXVHGE l Imbalance l Shock l Friction l Acoustic 6WUXFWXUDO 3DUDPHWHUV: l Mass l Stiffness l Damping 9LEUDWLRQ 3DUDPHWHUV l Acceleration l Velocity l Displacement Frequency Frequency Frequency
  • 21. ³5HDO:RUOG´9LEUDWLRQ/HYHOV ms-2 dB Page 21 BA 7676-12, 21 1 000 000 1000 1 0.001 0.000 001 240 180 120 60 0 $FWXDO/HYHO6FDOHVDQGG%6FDOHV With piezoelectric accelerometers we are able to detect a vibration amplitude range of almost 100 000 Million to 1 (1011:1); with a dB scale this range is reduced to a manageable 220 dB. The dynamic range of a single accelerometer will, however, typically be 108.
  • 22. 9LEUDWLRQ3DUDPHWHUV Relative Amplitude 100 000 10 000 1000 10 100 1000 10 000 :KLFK3DUDPHWHUWRKRRVH If the type of measurement being carried out does not call for a particular parameter to be measured e.g. due to some standard, the general rule is that the parameter giving the flattest response over the frequency range of interest should be chosen. This will give the biggest dynamic range of the whole measurement set up. If the frequency response is not known start by choosing velocity. An advantage of the accelerometer is that its electrical output can be integrated to give velocity and displacement signals. This is important since it is best to perform the analysis on the signal which has the flattest spectrum. If a spectrum is not reasonably flat, the contribution of components lying well below the mean level, will be less noticeable. In the case of overall measurements, smaller components might pass completely undetected. Page 22 BA 7676-12, 22 0.1 1 10 100 1 k 10 kHz Frequency 10 1 $FFHOHUDWLRQ 100 9HORFLW 'LVSODFHPHQW 100 000
  • 23. :KLFK3DUDPHWHUWRKRRVH 0HDVXUHPHQW % Page 23 0HDVXUHPHQW BA 7676-12, 23 Acc. $ Choose Vel. Disp. Displacement Choose Velocity Acc. Vel. Disp. 0HDVXUHPHQW Acc. Vel. Disp. Choose Acceleration 8VHWKH)ODWWHVW6SHFWUXP In most cases this will mean that velocity is used as the detection parameter on machine measurements. On some occasions acceleration may also be suitable, although most machines will exhibit large vibration accelerations only at high frequencies. It is rare to find displacement spectra which are flat over a wide frequency range, since most machines will only exhibit large vibration displacements at low frequencies. In the absence of frequency analysis instrumentation to initially check the spectra, it is safest to make velocity measurements (but still using the accelerometer, of course, since even the integrated accelerometer signal gives a better dynamic and frequency range than the velocity transducer signal).
  • 24. Page 24 BA 7676-12, 24 Vibration Level 7KH'HWHFWRU$YHUDJHU Peak-Peak Peak-Peak Time RMS Peak Peak- Peak Time Hold Peak RMS Vibration 'HWHFWRU$YHUDJHU The final link in the measurement chain before the display is the Detector/Averager which converts the vibration signal into a level which can be shown on the display. The example here shows the output level (RMS, Peak, Peak-Peak or max. Hold) for a burst of a sinusoidal signal of constant amplitude applied to the input. Notice how the output level decays when the input level drops giving rise to fluctuations in the signal. The amount of fluctuation and decay is determined by the averaging time chosen.
  • 25. Page 25 $YHUDJLQJ7LPH BA 7676-12, 25 Time Averaging Time = 10 s Averaging Time = 1 s Time Vibration Level (Peak) Vibration $YHUDJLQJ7LPH With a short averaging time the detector will follow the level of a varying signal very closely, in some cases making it difficult to read a result off the display. If a longer time constant is used however some information might be lost. This is especially true if the signal contains some impulses.
  • 26. 6LJQDOYV6VWHP$QDOVLV 6VWHPYV6LJQDODQDOVLV In most of the preceding slides it has been assumed that a vibration existed, generated in some way by forces present in the system itself. When this vibration signal is analyzer we call it Signal Analysis. During development of new structures, and in some cases to analyse in detail existing structures, it is a requirement to try to make a model of the structure, in such a way that if input forces are given the output vibration can be calculated. The illustration shows such an application measuring the mobility by introducing forces at different positions and measuring the input force together with the output vibration. These types of measurements are used to make a modal model of the structure, which can then be used to predict the behaviour of the structure under given circumstances. The model can also be used to predict the effect of changes in the structure, especially if it is combined with Finite Element Modelling (FEM). This type of analysis is called System Analysis, but it is beyond the scope of this lecture to cover this in more detail. Page 26 BA 7676-12, 26 Vibration signal Excitation (Input) Vibration Response (Output) Signal Analysis System Analysis
  • 27. This lecture should provide you with sufficient information to: l Choose the right vibration parameters to measure l Present the measured data in a suitable way l Understand the basic filter and analysis parameters and limitations l Understand the difference between signal and system analysis Page 27 RQFOXVLRQ BA 7676-12, 27
  • 28. /LWHUDWXUHIRU)XUWKHU5HDGLQJ Page 28 BA 7676-12, 28 l Shock and Vibration Handbook (Harris and Crede, McGraw-Hill 1976) l Frequency Analysis (Brüel Kjær Handbook BT 0007-11) l Structural Testing Part 1 and 2 (Brüel Kjær Booklets BR 0458-12 and BR 0507-11) l Brüel Kjær Technical Review – No.2 - 1996 (BV 0049-11) – No.2 - 1995 (BV 0047-11) – No.2 - 1994 (BV 0045-11) – No.1 - 1994 (BV 0044-11) – No.1 - 1988 (BV 0033-11) – No.4 - 1987 (BV 0032-11)