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Lecture Series
Advanced Manufacturing
Processes
www.engineersfirst.in
 LASER is an acronym for Light Amplification
by Simulated Emission for Radiation.
 Laser is an electro magnetic radiation.
 A laser beam of coherent mono chromatic
light
 The first LASER was invented by Maiman in
May 1960 which was a solid ruby laser.
 In 1960 IBM invented uranium laser.
 In 1961 Bell Labs developed helium-neon
laser.
 1962 Robert Hall at General Electric Labs
developed semiconductor Laser.
 In 1964 Nd:YAG (Neodymium-doped Yttrium
Aluminium Garnet) Laser, CO2 Laser by Bell
Labs.
 In 1964 argon ion Laser was developed.
 The laser beam coming from the generator
strikes the work piece it generates at intense
spot on it.
 Due to the extremely high temperature
generated the material in the spot
immediately melts and evaporates causing
the machining.
 By moving the work piece accordingly the
required profile is cut.
 It mainly consists of a ruby laser rod(it is
crystalline aluminium oxide with 0.05% impurity
of chromium).
 A pair of mirrors.
 A flash tube or lamp as the energy source. It is
filled with xenon, argon or krypton.
 An amplifying source.
 A power supply source
 A cooling system
 A lens.
 Complete set up is kept up inside an enclosure
having highly reflective surface area inside.
 When the power supply is made on a flash
lamp start emitting high intense flashes of
light on the ruby laser rod.
 Usually its rate is from 1-12 flashes /min.
 The Laser material absorb the radiation of
the incoming light energy.
 This results in to and fro travel of light
between two reflecting mirrors.
 But the partial reflecting mirror does not
reflect the total light back and a part of it
goes out in the form of a coherent stream of
monochromatic light.
 This highly amplified stream of light is
focused through a lens, which converge it to
the chosen point of w/p.
 At a focused spot very high temperature
about 100000C is developed which ultimately
melts the material.
 As no tool so no tool wear.
 Any material can be easily machined
irrespective of its hardness.
 Extremely small holes can be drilled.
 The tool used is in the form of a laser beam
which has no weight so there is practically no
distortion.
 Laser is also used for the surface treatment
e.g. thin layer of cobalt alloy on the contact
area on turbine blades.
 The life of flash lamp is short.
 High operating and capital cost.
 Skill operator are required.
 Low material removal rate.
 This process is used for drilling small holes as
small as 0.005mm.
 For welding of thin sheets.
 For making of holes in the surgical
instrument like in injection syringe, various
lubrication devices.
 For drilling in the extremely hard material
like diamond material.
 Drilling flow holes in gas orifice.
Thank You

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Amp unit 1 lbm

  • 2.  LASER is an acronym for Light Amplification by Simulated Emission for Radiation.  Laser is an electro magnetic radiation.  A laser beam of coherent mono chromatic light
  • 3.  The first LASER was invented by Maiman in May 1960 which was a solid ruby laser.  In 1960 IBM invented uranium laser.  In 1961 Bell Labs developed helium-neon laser.  1962 Robert Hall at General Electric Labs developed semiconductor Laser.  In 1964 Nd:YAG (Neodymium-doped Yttrium Aluminium Garnet) Laser, CO2 Laser by Bell Labs.  In 1964 argon ion Laser was developed.
  • 4.
  • 5.
  • 6.
  • 7.  The laser beam coming from the generator strikes the work piece it generates at intense spot on it.  Due to the extremely high temperature generated the material in the spot immediately melts and evaporates causing the machining.  By moving the work piece accordingly the required profile is cut.
  • 8.  It mainly consists of a ruby laser rod(it is crystalline aluminium oxide with 0.05% impurity of chromium).  A pair of mirrors.  A flash tube or lamp as the energy source. It is filled with xenon, argon or krypton.  An amplifying source.  A power supply source  A cooling system  A lens.  Complete set up is kept up inside an enclosure having highly reflective surface area inside.
  • 9.  When the power supply is made on a flash lamp start emitting high intense flashes of light on the ruby laser rod.  Usually its rate is from 1-12 flashes /min.  The Laser material absorb the radiation of the incoming light energy.  This results in to and fro travel of light between two reflecting mirrors.
  • 10.  But the partial reflecting mirror does not reflect the total light back and a part of it goes out in the form of a coherent stream of monochromatic light.  This highly amplified stream of light is focused through a lens, which converge it to the chosen point of w/p.  At a focused spot very high temperature about 100000C is developed which ultimately melts the material.
  • 11.  As no tool so no tool wear.  Any material can be easily machined irrespective of its hardness.  Extremely small holes can be drilled.  The tool used is in the form of a laser beam which has no weight so there is practically no distortion.  Laser is also used for the surface treatment e.g. thin layer of cobalt alloy on the contact area on turbine blades.
  • 12.  The life of flash lamp is short.  High operating and capital cost.  Skill operator are required.  Low material removal rate.
  • 13.
  • 14.  This process is used for drilling small holes as small as 0.005mm.  For welding of thin sheets.  For making of holes in the surgical instrument like in injection syringe, various lubrication devices.  For drilling in the extremely hard material like diamond material.  Drilling flow holes in gas orifice.