This document discusses the 5S methodology for organizing and standardizing a workspace. The 5S principles are Sort, Set in Order, Shine, Standardize, and Sustain. They involve removing unnecessary items, properly storing and labeling necessary items, cleaning the area, establishing standard work procedures, and sustaining the improvements. Examples show how applying 5S principles can transform disorganized areas like warehouses, tool sheds, production areas, and offices into clean, efficient workspaces where everything has a clear place and is easy to find.
5S Implementation - The first step to continuous improvementAdrian Oprea
Implementing 5S results in obvious improvements within the application area, plus, or even more importantly, in the change of people’s attitude towards their work and towards what they are doing.
5S implementation is the first steps to increase the efficiency in your company and the base for the future improvements.
5S Implementation - The first step to continuous improvementAdrian Oprea
Implementing 5S results in obvious improvements within the application area, plus, or even more importantly, in the change of people’s attitude towards their work and towards what they are doing.
5S implementation is the first steps to increase the efficiency in your company and the base for the future improvements.
Training slides for 5S Awareness & Implementation. (NOT for Practical 5S: Uplift Company Image by Increasing Quality & Productivity Training).
This is one day training. Normally conducted on Saturday. To join the training, please send email to training@myanuar.com
Introduction to 6S (5S plus Safety) methodology for continuous improvement. You will find this informative and full of practical advice to get started right away.
This presentation is a great start-up tool for any company wishing to implement 5S. Simply explained and engaging for the viewer to grasp where 5S began, what the 5 steps are and how to implement.
Application of 5S in a Warehouse by Supriya BasuSupriya Basu
A Brief elaboration regarding "How 5S can be implemented in a warehouse"
You will get to know What 5S is...
What are the Functions
Why to implement
how to implement
Benefits out of it.
5S basic training ppt
http://smartmanagement.info/download-category/5s-forms/
5S represents 5 disciplines for maintaining a visual workplace (visual controls and information systems).
These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based "Lean Manufacturing" (waste removing) concepts.
5S is one of the activities that will help ensure our company’s survival.
This presentation is designed as a gentle intro to the concept of 5s and shows the benefits clearly.
It is designed to be followed by practical exercises on the shop floor / office
Please feel free to comment, all feedback is appreciated
Training slides for 5S Awareness & Implementation. (NOT for Practical 5S: Uplift Company Image by Increasing Quality & Productivity Training).
This is one day training. Normally conducted on Saturday. To join the training, please send email to training@myanuar.com
Introduction to 6S (5S plus Safety) methodology for continuous improvement. You will find this informative and full of practical advice to get started right away.
This presentation is a great start-up tool for any company wishing to implement 5S. Simply explained and engaging for the viewer to grasp where 5S began, what the 5 steps are and how to implement.
Application of 5S in a Warehouse by Supriya BasuSupriya Basu
A Brief elaboration regarding "How 5S can be implemented in a warehouse"
You will get to know What 5S is...
What are the Functions
Why to implement
how to implement
Benefits out of it.
5S basic training ppt
http://smartmanagement.info/download-category/5s-forms/
5S represents 5 disciplines for maintaining a visual workplace (visual controls and information systems).
These are foundational to Kaizen (continuous improvement) and a manufacturing strategy based "Lean Manufacturing" (waste removing) concepts.
5S is one of the activities that will help ensure our company’s survival.
This presentation is designed as a gentle intro to the concept of 5s and shows the benefits clearly.
It is designed to be followed by practical exercises on the shop floor / office
Please feel free to comment, all feedback is appreciated
The original concept of 5S was developed
by Takashi Osadka during the early 1980s
The 5S system is designed to create a
visual workplace—that is, a work environment that is self-explaining, self ordering, and self-improving.
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Steam trap is a type of automatic valve that filters out
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such as air without letting steam escape.
Steam ejector working principle
An ejector is a device used to suck the gas or vapour from the desired vessel or system. An ejector is similar to an of vacuum pump or compressor. The major difference between the ejector and the vacuum pump or compressor is it had no moving parts. Hence it is relatively low-cost and easy to operate and maintenance free equipment.
Piping and Instrument Diagram
Piping and Instrument Diagram Standard Symbols Detailed Documentation provides a standard set of shapes & symbols for documenting P&ID and PFD,
including standard shapes of instrument, valves, pump, heating exchanges, mixers, crushers, vessels, compressors, filters, motors and connecting shapes.
Permit To Work
Types of Permit To Work
Hot Work Permit
Confined Space Entry Permit
Electrical Permit
Excavation Permit
Radiography Permit
Crane Critical Lifts Permit
Man Basket Operation
Permit Issuer Responsibilities
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HSE Permit Coordinator
Responsibilities
Revalidation of the Permit
Work Permit Flow Chart
Heat exchangers
TUBE AND SHELL
PLATE HEAT EXCHANGER
FLOW OF ARRANGEMENT
REGENERATIVE HEAT EXCHANGER
log mean temperature difference (LMTD)
Number of Transfer Units (NTU) Method
EFFECTIVENESS OF HEAT EXCHANGER
The French Revolution, which began in 1789, was a period of radical social and political upheaval in France. It marked the decline of absolute monarchies, the rise of secular and democratic republics, and the eventual rise of Napoleon Bonaparte. This revolutionary period is crucial in understanding the transition from feudalism to modernity in Europe.
For more information, visit-www.vavaclasses.com
How to Create Map Views in the Odoo 17 ERPCeline George
The map views are useful for providing a geographical representation of data. They allow users to visualize and analyze the data in a more intuitive manner.
Palestine last event orientationfvgnh .pptxRaedMohamed3
An EFL lesson about the current events in Palestine. It is intended to be for intermediate students who wish to increase their listening skills through a short lesson in power point.
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We all have good and bad thoughts from time to time and situation to situation. We are bombarded daily with spiraling thoughts(both negative and positive) creating all-consuming feel , making us difficult to manage with associated suffering. Good thoughts are like our Mob Signal (Positive thought) amidst noise(negative thought) in the atmosphere. Negative thoughts like noise outweigh positive thoughts. These thoughts often create unwanted confusion, trouble, stress and frustration in our mind as well as chaos in our physical world. Negative thoughts are also known as “distorted thinking”.
1. What is 5 S?
• A program to reduce
operational steps and
improve the overall
cleanliness of a work
area to make it safer
and more productive
• these 5 steps are:
2. 5S Principles
1. Everything HAS a place and everything IN
its place
2. Nothing on the Floor except legs, wheels,
or pallets
3. When in doubt, throw it out
3. 5 S
• What is the most disorganized area of your
home?
- Garage?
- Tool Shed?
- Storage Closet?
8. 5S - EXERCISE #1
• Using the previous slide, see how many
different problems you can find?
• What does the state of the work space tell
you?
9. SORT
• Remove all items that are not needed for
current production operations
• Get rid of unwanted items
• Decide what is needed and to be kept
• Get rid of the rest - leave bare essentials
only
• When in doubt, throw it out!
• we are getting rid of our PACK RAT
mentality
10. SORT
• Sort out what is really necessary and
eliminate waste
• broken, useless and/or redundant kits need
to be discarded
• remaining needed items must be sorted and
arranged by frequency of use
• parts need to be put back in the parts room
• empty cabinets of non-essentials
11. SORT
• To do this, you may want to develop a policy or
fix some simple rules
• Team should agree to the rules and stick to them
• Examples of rules:
– low priority items may be stored in a distant place
– high priority items may be kept in a designated place
– tag questionable items and give everyone an
opportunity to make a final decision
12. SORT
• Items that are questionable are set aside in a
“RED TAG” area
• items stay in this area for a pre-determined
amount of time so that people can decide if
items are needed or not
• after this amount of time, any items
remaining are discarded
13. EXAMPLE OF A RED
TAG
• A red tag is
affixed to
each item
that is put
into the Red
Tag area.
REVIEW BY DATE:
RED TAG #
DATE TAGGED:
NAMER OF TAGGER:
ITEM DESCRIPTION:
20. SET
• Arranging tools, equipment and materials
with clear and defined marking so that they
will be easy to find and readily available
when needed
• Tools etc. should be close to where they are
needed
• Shadow boards are often used
21. SET
• Useful check points for an organized workplace:
– are tools divided into special use and regular use?
– Have you kept the required number of tools to a
minimum?
– Are waste and recycle bins always placed in correct
areas?
– Is anything stored around safety or fire fighting
equipment?
– Can you quickly and safely find the items you need?
22. SET
• Locate a specific place for each item, close
to where it is needed
• “A place for everything and everything in
its place.”
24. SHADOW BOARDS FOR
PARTS
Nameplate tag shows who took the part.
Outline on board shows what part goes where
and what parts are missing.
25. SHINE
• Keeping the area clean and keeping the
equipment in top condition
• Maintain the first 2 steps of 5S
• Use cleaning to identify abnormalities and
areas for improvement
• Clean the workplace and at the same time,
look for and correct any abnormalities or out
of control conditions
26. SHINE
• This is done by dividing work area into
zones and assigning roles each person is to
play in their area of responsibility
• Not a simple wipe off of dust - shine is
Inspection
• Eliminate sources of contamination
28. STANDARDIZE
• This is the state that exists when the first 3
steps are properly maintained.
• Consolidate the first 3 steps by establishing
standard procedures (checklists, audits,
schedules, assessments etc.)
• Determine best work practices and find
ways of ensuring everyone does it the same
way, the “best” way
30. SUSTAIN
• Sustain the improvements you have made
• Making a habit of properly maintaining
correct procedures
• Make further improvements using the
Continuous Improvement methods
• It is all about working SMARTER not
HARDER
• Promote your accomplishments (activity
boards)
33. EXAMPLES OF 5 S
Locations for packaging materials and
defective products are clearly marked and
quantity is controlled by the size of the area
Inspection points are marked
with footsteps and numbers
35. 5S IN THE OFFICE
The 5S principle of "a place for everything and everything it's place"
was used to improve efficiency in the office. Note how the files in the
cupboard are labeled with a diagonal line so that their correct position is
instantly known. Every office worker designed a personal drawer from
foam after clearing out the unnecessary items first.
36.
37. Examples of Office 5S
Garbage and recycling bin
floor demarcation.
Mouse pad, key board and
monitor locations marked
off on desk.
38. 5S START UP
• Photograph current situation, during 5S
process and after
• Establish required resources and timelines
• Establish Red Tag Area rules