The document provides an introduction to control systems, covering key topics such as:
- The basic components of a control system including sensors, controllers, actuators, and the plant.
- The differences between open-loop and closed-loop control systems. Open-loop systems do not use feedback while closed-loop systems incorporate feedback to reduce errors.
- Examples of early control systems throughout history as well as modern applications in fields like aerospace, robotics, manufacturing, and more. Mathematical control theory has also been applied to non-engineering domains.
1. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-1
Introduction to Control
Systems
2. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-2
Outline
- What is a control system?
- A brief history of control
- Basic components of a control system
- Open-loop control vs. closed-loop control
- Classification of control systems
- Basic requirements of control systems
3. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-3
What is a control system?
- System: An interconnection of elements and devices for a
desired purpose and/or objective.
- Control system: An interconnection of components forming a
system configuration that will provide a desired response
- Process: The device, plant, or system under control. The input
and output relationship represents the cause-and-effect
relationship of the process.
4. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-4
Where can we find control systems?
Everywhere!
- In our homes, cars, industries, scientific labs, and in hospitals, etc.
- Principles of control have an impact on diverse fields as engineering,
aeronautics ,economics, biology and medicine
- Wide applicability of control has many advantages
Control is difficult but control our mind is extremely difficult
6. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-6
Brief history of control
- In Vietnam, semi-automated crossbow (170 BC) developed by General Cao Lo.
Vietnamese were not late in control engineering
8. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-8
Birth of mathematical control theory
- G. B. Airy (1840): (i) The first one to discuss instability in
a feedback control system; (ii) The first to analyze such a
system using differential equations
- J. C. Maxwell (1868): The first systematic study of the
stability of feedback control
- E. J. Routh (1877) derived stability criterion for linear
systems
- A. M. Lyapunov (1892) proposed stability criterion that
can be applied to both linear and nonlinear differential
equations results not introduced in control literature until
about 1958
9. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-9
Birth of classical control design method
– H. Nyquist (1932) developed a relatively simple
procedure to determine stability from a graphical plot of
the loop-frequency response.
– H. W. Bode (1945) introduced frequency-response
method
– W. R. Evans (1948) developed root-locus method
Note:
- With the above methods, we can design control systems that are stable,
acceptable but not optimal in any meaningful sense
- Recent applications of modern control theory applied non-engineering
systems as biological, biomedical, economic and socioeconomic systems…
10. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-10
11. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-11
Modern Engineering Applications of Control
Flight Control Systems
- Modern commercial and military aircraft are “fly by wire”
- Autoland systems, unmanned aerial vehicles (UAVs) are already in place
Robotics
- High accuracy positioning for flexible manufacturing
- Remote environments: space, sea, non-invasive surgery, etc.
Chemical Process Control
- Regulation of flow rates, temperature, concentrations, etc.
- Long time scales, but only crude models of process
Communications and Networks
- Amplifiers and repeaters
- Congestion control of the Internet
- Power management for wireless communications
Automotive
- Engine control, transmission control, cruise control, climate control, etc
- Luxury sedans: 12 control devices in 1976, 42 in 1988, 67 in 1991
12. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-12
Recent applications of modern control
theory include such non-engineering
systems as biological, biomedical,
economic and socioeconomic systems…
13. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-13
Biological Systems
- Physiological regulation (homeostasis)
- Bio-molecular regulatory networks
Environmental Systems
- Microbial ecosystems
- Global carbon cycle
Financial Systems
- Markets and exchanges
- Supply and service chains
14. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-14
What machine can do better than human being?
“Imagination is more important than knowledge. For knowledge is limited, whereas
imagination embraces the entire world, stimulating progress, giving birth to
evolution. It is, strictly speaking, a real factor in scientific research.”
Albert Einstein
16. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-16
Basic concepts of a control system
- Plant: a physical object to be controlled such as a
mechanical device, a heating furnace, a chemical
reactor or a spacecraft, a car, a missile.
- Controlled variable: the variable controlled by a
automatic control system , considering as a system
output
- Expected value : the desired value of controlled
variable based on requirement, often it is used as
the reference input
17. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-17
Basic concepts of a control system
- Controller: an unit that can compute the required control
signal.
- Actuator: a mechanical device that takes energy, usually
created by air, electricity, or liquid, and converts that into
some kind of motion.
- Sensor: a device that measures a physical quantity and
converts it into a signal which can be read by an observer or
by an instrument.
- Disturbance: the unexpected factors disturbing the normal
functional relationship between the controlling and
controlled parameter variations.
18. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-18
Block diagram & transfer function
Block diagram: Every element of a control system receives
input signals from other elements and provide output signals.
19. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-19
Block diagram of a control system
Controller Actuator Plant
Sensor
-
r
Expected
value
e
Error
Disturbance
Controlled
variable
n
y
Comparison component
(comparison point) :
its output equals the
algebraic sum of all input
signals.
“+”: plus; “-”: minus
Lead-out point:
Here, the signal is
transferred along two
separate routes.
The block represents
the function and name of its
corresponding mode, we don’t
need to draw detailed structure,
and the line guides for the transfer route.
u
20. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-20
Transfer function
Transfer function: is a mathematical representation, in terms
of spatial or temporal frequency, of the relation between the
input and output of a linear time invariant system.
21. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-21
Open-loop vs. closed-loop controls
- Open-Loop Control Systems utilize a controller or control actuator to obtain the desired
response.
- Closed-Loop Control Systems utilizes feedback to compare the actual output to the desired
output response.
22. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-22
Open-loop control systems
• Open-loop control systems: those systems in which the
output has no effect on the control action.
• The output is neither measured nor feedback for comparison
with the input.
• For each reference input, there corresponds a fixed operating
conditions; the accuracy of the system depends on calibration.
• In the presence of disturbances, an open-loop system will not
perform the desired task.
CONTROLLER PLANT
Control
signal
System
output
System
input
23. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-23
Examples of open-loop control systems
- Washing machine
- Speed control system of a motor
24. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-24
Open-loop control systems
Some comments on open-loop control systems
– Simple construction and ease of maintenance
– Less expensive than a closed-loop system
– No stability problem
– Recalibration is necessary from time to time
– Sensitive to disturbances, so less accurate
Good
Bad
25. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-25
Open-loop control systems
When should we apply open-loop control?
– The relationship between the input and output is
exactly known.
– There are neither internal nor external
disturbances.
– Measuring the output precisely is very hard or
economically infeasible.
26. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-26
Closed-loop control systems
- Closed-loop control systems are often referred to as
feedback control systems.
- The idea of feedback: (i) Compare the actual output
with the expected value; (ii) Take actions based on the
difference (error).
- This seemingly simple idea is tremendously powerful.
- Feedback is a key idea in the discipline of control.
CONTROLLER PLANT
Control
signal
System
outputExpected
value
Error
+
-
27. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-27
Closed-loop control systems
• In practice, feedback control system and
closed-loop control system are used
interchangeably
• Closed-loop control always implies the use
of feedback control action in order to
reduce system error
28. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-28
Closed-loop control system: Flush toilet
threshold
piston
float
water
h(t)
q1(t)
q2(t)
lever
Plant: water tank
Input: water flow
Output: water level h(t)
Expected value:
Sensor: float
Controller: lever
Actuator: piston
0h
0h
Lever
Water Tank
Float
Piston
0h ( )h t1( )q t
PlantController Actuator
29. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-29
30. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-30
31. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-31
Comments on feedback control
• Main advantages of feedback:
– reduce disturbance effects
– make system insensitive to variations
– stabilize an unstable system
– create well-defined relationship between
output and reference
32. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-32
• Potential drawbacks of feedback:
– cause instability if not used properly
– couple noise from sensors into the dynamics of a
system
– increase the overall complexity of a system
• Feedback control design: how to get the gain as large
as possible to reduce the error without making the
system become unstable.
Comments on feedback control
33. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-33
Other examples of feedback control
Feedback systems are
not limited to
engineering but can be
found in various non-
engineering fields as
well.
34. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-34
Open-loop vs. closed-loop
Open-loop control
- Simple structure, low
cost
- Easy to regulate
- Low accuracy and
resistance to
disturbance
Closed-loop control
- Ability to correct error
- High accuracy and
resistance of disturbance
- Complex structure, high
cost
- Selecting parameter is
critical (may cause
stability problem)
Open-loop+Closed-loop=Composition control system
35. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-35
Composition control system
Composition control system for a stirred-tank blending process
36. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-36
Questions:
- Examples of open-loop control and closed-loop control
systems?
- For each system, could you identify the sensor,
actuator and controller?
37. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-37
Positioning control of an antenna
38. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-38
Positioning control of an antenna
39. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-39
40. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-40
(a) Automobile steering
control system.
(b) The driver uses the
difference between the actual
and the desired direction of
travel
to generate a controlled
adjustment of the steering
wheel.
(c) Typical direction-of-travel
response.
41. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-41
amplifier Motor Gearing Valve
Actuator
Water
container
Processcontroller
Float
Error
Feedback signal
Resistance comparator
Desired
water level
Input
Actual
water level
Output
Water level control system
M
Water pool
valve
float
amplifier
motor
Gear
assembly
+
-
42. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-42
Classification of control systems
1. According to
structure
Open-loop control Closed-loop control
Composition
control
43. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-43
2. According to
reference input
Constant-value
control
Servo/tracking
control
Programming
control
Classification of control systems
- The reference input
(expected value) is a constant
value
- The controller works to keep
the output around the
constant value, e.g., constant-
temperature control, liquid
level control and constant-
pressure control.
- The reference input may
be unknown or varying
- The controller works to
make the output track the
varying reference, e.g.,
automatic navigation
systems on boats and
planes, satellite-tracking
antennas
- The input changes
according to a program
- The controller works
according to predefined
command, e.g.,
numerical control
machine
44. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-44
Programmable automation in which the mechanical actions of a
“machine tool” are controlled by a program containing coded
alphanumeric data that represents relative positions between a
work head (e.g., cutting tool) and a work part
Machine
Control Unit
Power
Program
Instructions
Transformation
Process
Numerical control machine
45. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-45
1-45
Satellite-tracking antennas
46. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-46
Classification of control systems
3. According to
system
characteristics
Linear control
system
Nonlinear
control system
- Superposition principle applies
- Described by linear differential
equation
Described by nonlinear differential
equation
1 1 2 2( ) ( )f x y f x y= =
1 2 1 2 1 2( ) ( ) ( )f x x f x f x y y+ = + = +
superposition principle
47. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-47
Linear element with a dead band nonlinearity
48. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-48
Nonlinear element with hysteresis
49. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-49
Linear element with a saturation nonlinearity
50. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-50
Remark on nonlinear systems
- Quite often, nonlinear characteristics are
intentionally introduced in a control system to
improve its performance or provide more
effective control.
For instance, to achieve minimum-time control, an on-off (bang-
bang or relay) type controller is used in many missile or
spacecraft control systems
- There are no general methods for solving a wide
class of nonlinear systems
51. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-51
Classification of control systems
4. According to
signal form
Continuous
control system
Discrete
control system
All the signals are functions of
continuous time variable t
Signals are in the form of either a
pulse train or a digital code, e.g.,
digital control system
52. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-52
Remark on digital control systems
- A digital control system refers to the use of a digital
computer or controller in the system, so that the signals are
digitally coded, such as in binary code.
- Digital computers provide many advantages in size and
flexibility.
The expensive equipment used in a system may be
shared simultaneously among several control channels.
Digital control systems are usually less sensitive to noise.
53. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-53
Classification of control systems
5. According to
parameters
Time-invariant
system
Time-varying
system
The parameters of a control
system are stationary with
respect to time
System contain elements that drift
or vary with time
e.g. Guided-missile control system, time-
varying mass results in time-varying
parameters of the control system
54. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-54
Basic requirements for control systems
• Stability: refer to the ability of a system to recover
equilibrium
• Quickness: refer to the duration of transient
process before the control system to reach its
equilibrium
• Accuracy: refer to the size of steady-state error
when the transient process ends
(Steady-state error=desired output – actual
output)
55. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-55
Common system dynamic response
56. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-56
Road map of control system development
57. Mechatronics Dept., Dynamics & Control Group, 218001-Control System Technology
Prepared by Q. C. Nguyen (PhD) & C. B. Pham (PhD) 1-57
Review questions
1. A closed-loop control system is usually more accurate than
an open-loop system. (T) (F)
2. Feedback is sometimes used to improve the sensitivity of a
control system. (T) (F)
3. If an open-loop system is unstable, then applying feedback
will always improve its stability. (T) (F)
4. Feedback can cause instability. (T) (F)
5. Nonlinear elements are sometimes intentionally introduced
to a control system to improve its performance. (T) (F)
6. Discrete-data control systems are more susceptible to noise
due to the nature of its signals. (T) (F)