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School​ ​of​ ​Architecture,​ ​Building​ ​and​ ​Design 
Bachelor​ ​of​ ​Science​ ​(Hons)​ ​in​ ​Architecture 
 
BUILDING​ ​TECHNOLOGY​ ​I 
 
PROJECT:​ ​INDUSTRIALISED​ ​BUILDING​ ​SYSTEM 
 
DRAWING​ ​CATALOGUE​ ​AND​ ​IBS​ ​COMPONENTS​ ​SCHEDULE​ ​OF​ ​PROPOSED​ ​THREE​ ​STOREY​ ​APARTMENT 
 
 
TUTOR:​​ ​MR​ ​KHAIROOL​ ​AIZAT 
 
 
GROUP​ ​MEMBERS: 
 
AHMAD​ ​ASHRAF 0317744 
AIDAN​ ​HO​ ​WEI​ ​SUAN 0326021 
JACK​ ​LEE​ ​HOR​ ​KIT 0325810 
NIK​ ​MUNAWWAR​ ​NIK​ ​DIN 0325167 
SITI​ ​NUR​ ​FATAHIAH​ ​MD​ ​EZAMUDIN 0320595 
THAREEN​ ​NUJJOO 0324886 
 
 
TAY QiR'S
UNIVE-R·SITY
Wisdom·· Integrity· Excellence
TABLE​ ​OF​ ​CONTENT 
 
1.​ ​CONCEPTS​ ​AND​ ​FRAMEWORK​ ​OF​ ​INDUSTRIALISED​ ​BUILDING​ ​SYSTEMS 
1.1 Proposed​ ​IBS​ ​System 
1.2 Fabrication​ ​Process​ ​of​ ​IBS​ ​Components 
1.3 Sequence​ ​of​ ​Construction 
1.4 Case​ ​Study 
 
2.​ ​DRAWINGS 
2.1 Architectural​ ​Drawings 
2.11 Plans 
2.12 Elevation 
2.13 Sections 
 
2.2 Structural​ ​Drawings 
2.21 Structural​ ​Floor​ ​Plan 
2.22 Structural​ ​Roof​ ​Plan 
 
2.3 Construction​ ​Drawings 
2.31 Precast​ ​Column​ ​Stump​ ​to​ ​Pile​ ​Cap​ ​Connection 
2.32 Precast​ ​Column​ ​To​ ​Precast​ ​Column​ ​Stump​ ​Connection​ ​Detail 
2.33 Precast​ ​Beam​ ​To​ ​Precast​ ​Column​ ​Connection​ ​Detail 
2.34 Hollow​ ​Core​ ​Precast​ ​Wall​ ​Panel​ ​Detail​ ​Drawing 
2.35 Precast​ ​Hollow​ ​Core​ ​Floor​ ​Slab​ ​To​ ​Beam​ ​Connection​ ​Detail 
2.36 Precast​ ​Staircase​ ​Connection 
2.37 Pre-Fabricated​ ​Steel​ ​Truss​ ​Construction​ ​Detail 
 
1
3.​ ​SCHEDULE​ ​OF​ ​IBS​ ​COMPONENTS 
3.1 ​ ​Precast​ ​Foundation 
3.2 ​ ​Precast​ ​Beam 
3.3 ​ ​Precast​ ​Column 
3.4 ​ ​Precast​ ​Wall 
3.5  ​ ​Door​ ​Schedule 
3.6 Window​ ​Schedule 
3.7 Hollow​ ​Core​ ​Slab 
3.8 Prefabricated​ ​Steel​ ​Truss 
3.9 Prefabricated​ ​Purlin 
 
4.​ ​TABULATION​ ​OF​ ​IBS​ ​COMPONENTS​ ​DATA 
 
5.​ ​IBS​ ​SCORING​ ​CALCULATION 
 
6.​ ​CONCLUSION 
 
 
   
2
1.​ ​CONCEPTS​ ​AND​ ​FRAMEWORKS 
 
1.1 ​ ​PROPOSED​ ​IBS​ ​SYSTEM 
 
Industrialized Building System (IBS) is a technique of construction whereby components are manufactured in a controlled environment, either offsite or in situ,                                           
and then transported and assembled into a structure with minimal additional site works. The main advantages of IBS adoption in construction activities, offer                                             
higher quality and aesthetic value of products, cleaner and safer construction site, faster construction, lower total construction costs of ownership, and more                                           
design standardization. The government had started its first projects on IBS with the goal of speeding up delivery time and building more affordable yet better                                                 
quality houses. The use of IBS reduces the construction process at site, as the formwork of IBS components allow repetition of elements thus consequently                                               
leads to the increase of productivity and modular coordination. The components are dimensioned and positioned in terms of basic modules as to ease in                                               
construction. 
 
There are five main types of IBS categories used in Malaysia, which are precast system, formwork system, steel framing system, block work system, and                                               
prefabricated​ ​timber​ ​framing.​ ​Our​ ​apartment​ ​design​ ​uses​ ​mostly​ ​precast​ ​concrete​ ​components​ ​in​ ​addition​ ​of​ ​prefabricated​ ​steel​ ​trusses​ ​and​ ​purlin. 
 
 
1.2  PREFABRICATION​ ​PROCESS​ ​OF​ ​IBS​ ​COMPONENTS 
 
● Selection of Mould, Rebar, and Main Connections - Precast factories include specialist workshops for the manufacture and maintenance of moulds, rebars,                                         
and​ ​connections​ ​for​ ​different​ ​building​ ​components. 
● Mould​ ​and​ ​Rebar​ ​Setting​​ ​-​ ​After​ ​the​ ​assembly​ ​of​ ​moulds,​ ​rebars​ ​are​ ​set​ ​and​ ​positioned​ ​into​ ​the​ ​mould​ ​to​ ​help​ ​strengthen​ ​and​ ​hold​ ​the​ ​concrete​ ​in​ ​tension. 
● Concreting​​ ​-​ ​A​ ​mixture​ ​of​ ​concrete​ ​is​ ​then​ ​poured​ ​into​ ​the​ ​mould,​ ​with​ ​the​ ​employ​ ​of​ ​computer​ ​controlled​ ​batching​ ​plants. 
● Compaction of Concrete - Concrete is placed and compacted using high-frequency external vibrators or pokers to ensure that optimum density is obtained                                           
and​ ​that​ ​specified​ ​strengths​ ​of​ ​the​ ​concrete​ ​are​ ​achieved. 
● Storage - Once an appropriate strength has been reached, the process of striking formwork is done. The precast units are then moved to the storage area,                                                   
where​ ​they​ ​are​ ​handled​ ​within​ ​hours​ ​of​ ​casting​ ​as​ ​part​ ​of​ ​the​ ​rapid​ ​production​ ​cycle. 
● Transport​ ​to​ ​Site​​ ​-​ ​The​ ​components​ ​are​ ​delivered​ ​to​ ​site​ ​in​ ​a​ ​predetermined​ ​sequence​ ​to​ ​ensure​ ​that​ ​hardened​ ​concrete​ ​are​ ​ready​ ​for​ ​instant​ ​erection. 
● Erection​ ​at​ ​Site​​ ​-​ ​The​ ​components​ ​are​ ​erected​ ​immediately​ ​upon​ ​arrival,​ ​which​ ​leads​ ​to​ ​faster​ ​construction​ ​time. 
3
1.3  SEQUENCE​ ​OF​ ​CONSTRUCTION 
 
 
 
   
4
Precast Foundation Prep - Preparation work for the foundation starts with excavat in1g the soil located in
betvi/een the reinforced concrete pil,es t o begin wi:th the construction of the a[Partment. The ground
leveling is aligned to ensur,e precast pad footings are,t o be nn the correct position along 1.vith its protruding
column stumps.
Pr,ecaist Columns to Found.at ion - The precast: column is then casted on top of the precast column stumps
l'llith the use of steel formwork. They ar,e then bolted on the footings with he joint connection is cast ed
v1.1iith concrete. The r,ebar in the core of the columns help create a secu:r,e joint betvi1een the column and
foundation.
Precast Beams to Column - Precast beams are then placed and cantHevered on top of the ,col1._qmn 001rhels
and is. s,ecureiy connected to the collumn,
,,_
[
 
   
5
Hollow Core Precast Slabs - HloUmv core pr,ecast floor slabs are then placed on top of the precast beams.,
w1ith steell r,ebars imerted on between t he slab s. Both components are then secur<ed by grouting wirth
cement.
Hollow Core Precast Wallis - HollO'w core pr<ecast slabs are used as Vi!alls. and floorings in this design as they
are preferable due to the ease of ducting and reduced weight from its long oonti uous hollow cores.
Hollow core prrecas.tv,ralll panels are put into place and connected t hrough fi,eld plates before being grouted
v11nth cement t o s,ea1I and cover the recessed connection..
Upper Level.Construction - Upper levels of the building .are then const ructed by connecti ng col~m11 to
column and grouted with cement, just as how the lower level of columns are connected to the foundation..
Preca:st Staircase - Preicast staircases with anchor p'lat es are positioned and slotted onto the !landing~where
the gaps are secured and grouted with cement. The staircase landing is. then connected t o the precast wall
through L-angled plat e oonnectors.
Bal'cony Slabs and Railings - Railing posts are inserted and connected to the lbaloony slabs. by metal base
plat es to firmlly secure in place. The overall components are then slotted into the be,ams.
 
 
6
Roofing ln.Jsses and Pm lins - The apartment building is desrgned with g op,en gable roof; pr,efa'brucat ed roof
t russes are,us,ed and secur,ed to the beams using IL-brackets connectors, whereas prefabricated purliins are
bolted onto the rafter.
1.4​ ​CASE​ ​STUDY 
 
Government​ ​Apartments,​ ​Putrajaya 
 
 
 
 
The apartments located in Putrajaya, the federal administrative capital of Malaysia, has been a project planned by                                 
the Malaysian Government to provide suitable accommodation for the employees working in government                         
departments in Putrajaya. The project has marked a notable significance as it supports the Government’s efforts in                                 
promoting the use of Industrialized Building System (IBS) technology in construction. The apartments, five blocks of                               
16 and 19 storeys, are complemented with a total of 548 apartment units and amenities such as car parks,                                     
playgrounds, and multi-purpose halls. Rapid speed of construction has been achieved in this project where a rate of                                   
four​ ​units​ ​per​ ​day​ ​was​ ​able​ ​to​ ​be​ ​erected​ ​due​ ​to​ ​its​ ​use​ ​of​ ​precast​ ​concrete​ ​walls. 
Sekolah​ ​Kebangsaan​ ​Brickfields​ ​(1), 
Kuala​ ​Lumpur 
 
 
 
Sekolah Kebangsaan Brickfields (1) is a national school located at Jalan Sultan Abdul Samad, Brickfields, Kuala                               
Lumpur, where it has been a place for education for young Malaysians for 50 years. Initially completed in 1954, the                                       
school was completely demolished in February 2003, to make way for a newer four-storey school building in its                                   
place. The compact design houses two schools in a total site area of 4,488 ​m​2​
. The project has 75% of its building                                           
components prefabricated, such as precast columns, beams, staircases, and hollow core floor slabs. Due to its                               
repetitive elements and rapid construction of precast components, the construction period the lasted about 7 ½                               
months,​ ​with​ ​its​ ​completion​ ​date​ ​by​ ​17th​ ​September,​ ​2003. 
 
 
7
2.​ ​DRAWINGS 
2.1 Architectural​ ​Drawings 
2.11 Floor​ ​​ ​Plan 
 
 
 
 
 
 
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2.31 Precast​ ​Column​ ​Stump​ ​to​ ​Pile​ ​Cap​ ​Connection 
 
 
 
19
Sectional view of
column stump and pile
cap at the substructure
level.
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2.32 Precast​ ​Column​ ​To​ ​Precast​ ​Column​ ​Stump​ ​Connection​ ​Detail 
 
 
 
 
 
20
Open comers of
column filled with
cement grout to
prevent corrosion of the
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!Metal Bearing Plate
with Embedded Anchor __,_
Bolts
1000mm x 1000mm
Pile Cap
3000mm Precast
450mm x 450mm
Reinforced Concrete
Column
Precast
Reinforced
Concrete Column
Stump with
Embedded Metal
Bearing Plate for
column
connection
2.33 Precast​ ​Beam​ ​To​ ​Precast​ ​Column​ ​Connection​ ​Detail 
 
   
21
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on Colum am hosted
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n with
00mm Corbel
450mmx 450
Precast R . mmC einforced
oncrete Col. umn
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. , ." ·.. . -·., - - - 450mm x 450m
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Anchor Bolts
2.34 Hollow​ ​Core​ ​Precast​ ​Wall​ ​Panel​ ​Detail​ ​Drawing 
 
   
22
50mm Hollow Core
Tongue
20mm
Reinforcement
Bars
Groove
Locking tongue and
groove joint betweeln
panes
2.35 Precast​ ​Hollow​ ​Core​ ​Floor​ ​Slab​ ​To​ ​Beam​ ​Connection​ ​Detail 
 
   
23
.,-'§7
~b /
d~c:i/4cC:,
~ c c o
/40_
~ . . -.'
.. ;- ......
•" ._
120mm
Diameter
Hollow Core
··' . 
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~ -~~:=:::-:,' ,_ .'
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Precast floor slab
connection between
floor slabs and beam
2.36 Precast​ ​Staircase​ ​Connection 
   
24
,·· .,
~, .. . .
. . •: .• . •
Staircase Tongue _____
Joint
Floor Slab Groove _______T-:-
7
Joint
· ~
4000mm x 3000mm ~
200mm thk. - -·~ -...----
Floor Slab
-... -
-· ·- .. ' .
... ": -· .
"' ....
.. ~. ... . ,_ ' . ;
·- : ..
' '
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. . . .:
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,· ' -.. ~ '.
- ·.. '.- .
•.. '·
,. .'," ...
r • I ~ ' : , ,
-· . ·. ... -
Prefabricated Staircase
9 Risers
Riser Height= 166.7mm
Tread Depth = 250mm
2.37 Prefabricated​ ​Steel​ ​Truss​ ​Construction​ ​Detail 
 
   
25
Purlin Welded
1-------l- to Precast
Truss Member
Truss Member
.~--'-:l-- - ----l-- Welded to
Wall Plate
!. ; ...~••• ·.: ••• ~
3.​ ​SCHEDULE​ ​OF​ ​IBS​ ​COMPONENTS 
3.1 ​ ​Precast​ ​Foundation​ ​Schedule 
 
  
​ ​​ ​​ ​​F1 F2 
 
TYPE  FOOTING​ ​(mm)  COLUMN​ ​STUMP​ ​(mm)  QUANTITY 
LENGTH  WIDTH   THICKNESS  LENGTH  WIDTH  HEIGHT 
F1  850  850  300  450  450  1200  12 
F2  850  850  300  450  450  1200  12 
 
 
   
26
~
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st
l
il
[
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JL
Lr
3.2 ​ ​Precast​ ​Beam​ ​Schedule   
   ​ ​LB1 LB2 
 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
LB1  1250  450  450  2 
LB2  3150  450  450  16 
 
  LB3 LB4 
 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
LB3  2250  450  450  2 
LB4  1950  450  450  2 
27
LBS LB6
r[bl .....al !!
,-., --i
TYPE LENGTH (mm) HEIGHT (mm) THICKNESS (mm) QUANTITY
LB5 5500 450 450 4
LB6 4750 450 450 2
LB7 LBS
ro-§ il ..J..
· --1
TYPE LENGTH (mm) HEIGHT (mm) THICKNESS (mm) QUANTITY
LB7 1250 450 450 6
LB8 3150 450 450 48
28
 
LB9 LB10 
 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
LB9  2250  450  450  6 
LB10  1950  450  450  6 
 
  LB11 LB12 
 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
LB11  5500  450  450  12 
LB12  4750  450  450  6 
29
I I I
r l I l
,
-
 
 
TB1 TB2 
 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
TB1  3150  450  450  12 
TB2  3150  450  450  12 
 
 
 
 
   
30
3.3 Precast Column
C1 C2
T
,_
~ 00
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"'
"
I/ J.
~101
JI-
rlIL
§
L
,n
("j
100
E ~
!-
TYPE POLE (mm) CORBEL (mm) QUANTITY
LENGTH WIDTH HEIGHT LENGTH WIDTH THICKNESS QUANTITY
C1 850 850 300 450 450 1200 3 36
C2 850 850 300 450 450 1200 2 36
31
3.4 ​ ​Precast​ ​Concrete​ ​Wall 
 
PRECAST​ ​WALL​ ​SCHEDULE 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
W1  1200   
 
3000 
 
 
150 
48 
W2  900  36 
W3  400  6 
W4  300  18 
32
W1 W2 W3 W4
0 0 0 0
0 0 0 0
0 0 ,o 0
<'"> M <") M
/
t /
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J
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1s0 ;,
 
PRECAST​ ​WALL​ ​SCHEDULE 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
W5  3000   
 
2550 
 
 
150 
18 
W6  2400  6 
W7  900  168 
W8  300  6 
33
W5
-"s- - . - - - - - - - - - - - - - - - - - ,
'
l 3000
/
_J
/
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onII)
N
W6
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./ /
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NI
W7
l
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U'.l
l()
N
900
/'
l
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0
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N
3.5  Door​ ​Schedule  
 
 
 
DOOR​ ​SCHEDULE 
TYPE  WIDTH  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
D1  800   
 
2100 
 
 
150 
42 
D2  1800  6 
D3  1000  6 
 
 
   
34
D1
---I
I
I
I I
I I
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/ I
/ I
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/
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1000
'
I
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/
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'
;r- - - - - - - - - - - -,1
3.6 Window​ ​Schedule 
 
WINDOW​ ​SCHEDULE 
TYPE  WIDTH  HEIGHT​ ​(mm)  QUANTITY 
WIN​ ​1  1200  1200  30 
WIN​ ​2  2400  1600  18 
WIN​ ​3  900  900  12 
WIN​ ​4  1200  1200  6 
 
35
0
0
N
-
'
,-
0
0
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~
WIN 1
,,/ I
/
/
/
/
'' ' '
' ' '
1200
WIN 3
I II I
900
i('- - - --
0
0
(0
~
/
0
0
N
~
WIN 2
2400
WIN 4
-'<- ~ - - - - ~
I 1200 I,r- - ~,r
3.7 Hollow​ ​Core​ ​Slab 
 
 
PRECAST​ ​HOLLOW​ ​CORE​ ​SLAB​ ​SCHEDULE 
TYPE  LENGTH​ ​(mm)  WIDTH​ ​​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
S1  6000   
1200 
 
200 
48 
S2  3600  36 
S3  4000    3 
36
S1 S2 S3
'
IO ·
0 0
(O· 0("),
0
""a
·O
0
(0
'
I1200 I
3000,(- -,f
_,_
I 1200 I,f- -,f
 
3.8 Prefabricated​ ​Steel​ ​Truss 
 
PREFABRICATED​ ​STEEL​ ​TRUSS​ ​SCHEDULE 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
T1  10800  2100   
200 
12 
T2  6900  1400  2 
T3  4800  1000  8 
37
T1 T2 T3
--- ......
~· ---'iiIJ.~~til1 -~~-
1- ~ L......J ' /
,-f - 10800,
l ,-r 6900 /
/-
3.9 Prefabricated​ ​Purlin 
 
PREFABRICATED​ ​PURLIN​ ​SCHEDULE 
TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY 
P1  8250  10  60  12 
P2  10350  10  60  8 
P3  2100  10  60  8 
P4  3180  10  60  6 
38
P1 P2
0
0
.,...
50
-----=-= <">{-
P3 P4
~
~ ··/
w~?"''r3
/
I/
l
4.​ ​TABULATION​ ​OF​ ​IBS​ ​COMPONENTS​ ​DATA 
PART​ ​I:​ ​CONSTRUCTION​ ​AREA   
 
PART​ ​IV:​ ​OTHER​ ​SIMPLIFIED​ ​CONSTRUCTION​ ​SOLUTIONS 
1.  Construction​ ​area​ ​for​ ​one 
apartment​ ​unit 
76.953m​2 
Column​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001 
- 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​6. 
Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced 
Concrete​ ​Columns. 
W​ ​=​ ​450mm 
2.  Construction​ ​area​ ​for​ ​one​ ​floor​ ​of 
the​ ​unit​ ​(staircase​ ​lobby​ ​included) 
165.455m​2
  L​ ​​ ​=​ ​450mm 
3.  Construction​ ​area​ ​for​ ​roof  165.455m​2
  Beam​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001 
- 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​5. 
Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced 
Concrete​ ​Beams. 
W​ ​=​ ​450mm 
TOTAL​ ​CONSTRUCTION​ ​AREA  661.82m​2
  L​ ​​ ​=​ ​450mm 
          Slab​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001 
- 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​8. 
Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced 
Concrete​ ​Slabs. 
T​ ​​ ​=​ ​200mm 
PART​ ​II:​ ​STRUCTURAL​ ​SYSTEM    W​ ​=​ ​12M 
COMPONENTS  IBS​ ​SYSTEM    Wall​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001 
- 60%​ ​compliance​ ​with​ ​Section​ ​2​ ​Table​ ​3. 
Coordinating​ ​sizes​ ​for​ ​Reinforced​ ​Concrete 
Walls. 
T​ ​​ ​=​ ​150mm 
Beams  Precast​ ​Concrete​ ​Beams    H​ ​​ ​=​ ​3000mm 
Columns  Precast​ ​Concrete​ ​Columns    Door​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​4:​ ​2001 
- 60%​ ​compliance​ ​with​ ​Section​ ​2​ ​Figure​ ​2. 
Recommended​ ​Range​ ​of​ ​Coordinating​ ​Single 
Leaf​ ​Doorsets. 
H​ ​​ ​=​ ​21M 
Floor​ ​Slab  Precast​ ​Hollow​ ​Core​ ​Slab    W​ ​=​ ​8M​ ​-​ ​18M 
Roof​ ​Truss  Prefabricated​ ​Steel​ ​Roof​ ​Truss    Window​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​5:​ ​2001 
- 90%​ ​compliance​ ​with​ ​Section​ ​2​ ​Figure​ ​2. 
Recommended​ ​Range​ ​of​ ​Coordinating​ ​Sizes​ ​for 
Windowsets 
H​ ​​ ​=​ ​12M 
    W​ ​=​ ​12M 
PART​ ​III:​ ​WALL​ ​SYSTEM    Repetition​ ​of​ ​Floor​ ​Height 
- 100%​ ​repetition​ ​of​ ​floor​ ​height​ ​for​ ​all​ ​floors. 
3000mm​ ​for​ ​all 
floors 
Internal​ ​wall  Precast​ ​Concrete​ ​Wall​ ​Panel   
Wall​ ​length​ ​for​ ​one​ ​apartment​ ​unit  24.64m    Repetition​ ​of​ ​Vertical​ ​Structural​ ​Floor​ ​Layout 
- 100%​ ​identical​ ​structural​ ​layout​ ​vertically.  
Units​ ​duplicated 
for​ ​all​ ​floors 
Wall​ ​length​ ​for​ ​one​ ​floor​ ​of 
apartment 
49.27m   
TOTAL​ ​WALL​ ​LENGTH  49.27m    Repetition​ ​of​ ​Horizontal​ ​Structural​ ​Floor​ ​Layout  ​ ​1​ ​mirror​ ​unit 
39
5.0​ ​IBS​ ​SCORE​ ​CALCULATION 
PART​ ​I:​ ​STRUCTURAL​ ​ELEMENTS 
ELEMENTS  AREA  IBS​ ​FACTOR  COVERAGE  IBS​ ​SCORE 
Precast​ ​Beam/​ ​Column/​ ​Slab  496.365  1.0  496.365/​ ​661.82​ ​=​ ​0.75  50​ ​x​ ​1​ ​0.75​ ​=​ ​37.5  
Prefab​ ​Steel​ ​Roof​ ​Truss  165.455  1.0  165.455​ ​/​ ​661.82​ ​=​ ​0.25  50​ ​x​ ​1​ ​x​ ​0.25​ ​=​ ​12.5 
TOTAL​ ​PART​ ​I:  661.82    1.0  50 
PART​ ​II:​ ​WALL​ ​ELEMENTS 
ELEMENTS  PERIMETER  IBS​ ​FACTOR  COVERAGE  IBS​ ​SCORE 
External​ ​Hollow​ ​Core​ ​Panel  45.65m  1.0  45.65/​ ​68.65​ ​=​ ​0.67  20​ ​x​ ​1​ ​x​ ​0.67​ ​=​ ​13.4 
Internal​ ​Dry-Wall  23.00m  1.0  23​ ​/​ ​68.65​ ​=​ ​0.33  20​ ​x​ ​1​ ​x​ ​0.33​ ​=​ ​6.6 
TOTAL​ ​PART​ ​II:  68.65m    1.0  20 
PART​ ​III:​ ​OTHER​ ​SIMPLIFIED​ ​COMPONENTS 
ELEMENTS  COVERAGE  IBS​ ​SCORE 
Column​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4 
Beam​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4 
Slab​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4 
Wall​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  60%  2  
Door​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​4:​ ​2001  90%  4 
Window​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​5:​ ​2001  60%  2 
Repetition​ ​of​ ​Floor​ ​Height  100%  2 
Repetition​ ​of​ ​Vertical​ ​Structural​ ​Layout  100%  2 
Repetition​ ​of​ ​Horizontal​ ​Structural​ ​Layout  100%  2 
TOTAL​ ​PART​ ​III:    26 
IBS​ ​SCORE​ ​OF​ ​PROJECT:​ ​PART​ ​1​ ​+​ ​PART​ ​2​ ​+​ ​PART​ ​3   96 
 
40
 
6.0​ ​CONCLUSION 
After calculation of the IBS Score, our apartment has totaled a score of 96%, which reflects an optimal use of IBS construction components. The high score is a                                                       
reflection​ ​of​ ​an​ ​effective​ ​application​ ​of​ ​IBS​ ​principles​ ​in​ ​conjunction​ ​with​ ​a​ ​good​ ​design​ ​and​ ​effective​ ​project. 
 
Application​ ​of​ ​IBS​ ​in​ ​project: 
- Use of precast concrete walls, columns, beams, slabs and prefabricated metal roof trusses and purlins, with dimensions that comply with standard coordinated                                           
dimensions​ ​as​ ​preferred​ ​by​ ​MS1064. 
- 100%​ ​horizontal​ ​and​ ​vertical​ ​repetition​ ​of​ ​structure​ ​that​ ​comply​ ​with​ ​modular-coordination​ ​concepts. 
 
Impact​ ​of​ ​IBS​ ​in​ ​project: 
- Faster​ ​erection​ ​and​ ​completion​ ​of​ ​project. 
- Efficiency​ ​in​ ​construction. 
- Cost​ ​reduction. 
- Reduction​ ​of​ ​on-site​ ​labour. 
- Optimal​ ​use​ ​of​ ​materials​ ​and​ ​components. 
- Reduction​ ​of​ ​waste​ ​materials. 
 
41

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Building Technology II Project 1

  • 1.   School​ ​of​ ​Architecture,​ ​Building​ ​and​ ​Design  Bachelor​ ​of​ ​Science​ ​(Hons)​ ​in​ ​Architecture    BUILDING​ ​TECHNOLOGY​ ​I    PROJECT:​ ​INDUSTRIALISED​ ​BUILDING​ ​SYSTEM    DRAWING​ ​CATALOGUE​ ​AND​ ​IBS​ ​COMPONENTS​ ​SCHEDULE​ ​OF​ ​PROPOSED​ ​THREE​ ​STOREY​ ​APARTMENT      TUTOR:​​ ​MR​ ​KHAIROOL​ ​AIZAT      GROUP​ ​MEMBERS:    AHMAD​ ​ASHRAF 0317744  AIDAN​ ​HO​ ​WEI​ ​SUAN 0326021  JACK​ ​LEE​ ​HOR​ ​KIT 0325810  NIK​ ​MUNAWWAR​ ​NIK​ ​DIN 0325167  SITI​ ​NUR​ ​FATAHIAH​ ​MD​ ​EZAMUDIN 0320595  THAREEN​ ​NUJJOO 0324886      TAY QiR'S UNIVE-R·SITY Wisdom·· Integrity· Excellence
  • 2. TABLE​ ​OF​ ​CONTENT    1.​ ​CONCEPTS​ ​AND​ ​FRAMEWORK​ ​OF​ ​INDUSTRIALISED​ ​BUILDING​ ​SYSTEMS  1.1 Proposed​ ​IBS​ ​System  1.2 Fabrication​ ​Process​ ​of​ ​IBS​ ​Components  1.3 Sequence​ ​of​ ​Construction  1.4 Case​ ​Study    2.​ ​DRAWINGS  2.1 Architectural​ ​Drawings  2.11 Plans  2.12 Elevation  2.13 Sections    2.2 Structural​ ​Drawings  2.21 Structural​ ​Floor​ ​Plan  2.22 Structural​ ​Roof​ ​Plan    2.3 Construction​ ​Drawings  2.31 Precast​ ​Column​ ​Stump​ ​to​ ​Pile​ ​Cap​ ​Connection  2.32 Precast​ ​Column​ ​To​ ​Precast​ ​Column​ ​Stump​ ​Connection​ ​Detail  2.33 Precast​ ​Beam​ ​To​ ​Precast​ ​Column​ ​Connection​ ​Detail  2.34 Hollow​ ​Core​ ​Precast​ ​Wall​ ​Panel​ ​Detail​ ​Drawing  2.35 Precast​ ​Hollow​ ​Core​ ​Floor​ ​Slab​ ​To​ ​Beam​ ​Connection​ ​Detail  2.36 Precast​ ​Staircase​ ​Connection  2.37 Pre-Fabricated​ ​Steel​ ​Truss​ ​Construction​ ​Detail    1
  • 3. 3.​ ​SCHEDULE​ ​OF​ ​IBS​ ​COMPONENTS  3.1 ​ ​Precast​ ​Foundation  3.2 ​ ​Precast​ ​Beam  3.3 ​ ​Precast​ ​Column  3.4 ​ ​Precast​ ​Wall  3.5  ​ ​Door​ ​Schedule  3.6 Window​ ​Schedule  3.7 Hollow​ ​Core​ ​Slab  3.8 Prefabricated​ ​Steel​ ​Truss  3.9 Prefabricated​ ​Purlin    4.​ ​TABULATION​ ​OF​ ​IBS​ ​COMPONENTS​ ​DATA    5.​ ​IBS​ ​SCORING​ ​CALCULATION    6.​ ​CONCLUSION          2
  • 4. 1.​ ​CONCEPTS​ ​AND​ ​FRAMEWORKS    1.1 ​ ​PROPOSED​ ​IBS​ ​SYSTEM    Industrialized Building System (IBS) is a technique of construction whereby components are manufactured in a controlled environment, either offsite or in situ,                                            and then transported and assembled into a structure with minimal additional site works. The main advantages of IBS adoption in construction activities, offer                                              higher quality and aesthetic value of products, cleaner and safer construction site, faster construction, lower total construction costs of ownership, and more                                            design standardization. The government had started its first projects on IBS with the goal of speeding up delivery time and building more affordable yet better                                                  quality houses. The use of IBS reduces the construction process at site, as the formwork of IBS components allow repetition of elements thus consequently                                                leads to the increase of productivity and modular coordination. The components are dimensioned and positioned in terms of basic modules as to ease in                                                construction.    There are five main types of IBS categories used in Malaysia, which are precast system, formwork system, steel framing system, block work system, and                                                prefabricated​ ​timber​ ​framing.​ ​Our​ ​apartment​ ​design​ ​uses​ ​mostly​ ​precast​ ​concrete​ ​components​ ​in​ ​addition​ ​of​ ​prefabricated​ ​steel​ ​trusses​ ​and​ ​purlin.      1.2  PREFABRICATION​ ​PROCESS​ ​OF​ ​IBS​ ​COMPONENTS    ● Selection of Mould, Rebar, and Main Connections - Precast factories include specialist workshops for the manufacture and maintenance of moulds, rebars,                                          and​ ​connections​ ​for​ ​different​ ​building​ ​components.  ● Mould​ ​and​ ​Rebar​ ​Setting​​ ​-​ ​After​ ​the​ ​assembly​ ​of​ ​moulds,​ ​rebars​ ​are​ ​set​ ​and​ ​positioned​ ​into​ ​the​ ​mould​ ​to​ ​help​ ​strengthen​ ​and​ ​hold​ ​the​ ​concrete​ ​in​ ​tension.  ● Concreting​​ ​-​ ​A​ ​mixture​ ​of​ ​concrete​ ​is​ ​then​ ​poured​ ​into​ ​the​ ​mould,​ ​with​ ​the​ ​employ​ ​of​ ​computer​ ​controlled​ ​batching​ ​plants.  ● Compaction of Concrete - Concrete is placed and compacted using high-frequency external vibrators or pokers to ensure that optimum density is obtained                                            and​ ​that​ ​specified​ ​strengths​ ​of​ ​the​ ​concrete​ ​are​ ​achieved.  ● Storage - Once an appropriate strength has been reached, the process of striking formwork is done. The precast units are then moved to the storage area,                                                    where​ ​they​ ​are​ ​handled​ ​within​ ​hours​ ​of​ ​casting​ ​as​ ​part​ ​of​ ​the​ ​rapid​ ​production​ ​cycle.  ● Transport​ ​to​ ​Site​​ ​-​ ​The​ ​components​ ​are​ ​delivered​ ​to​ ​site​ ​in​ ​a​ ​predetermined​ ​sequence​ ​to​ ​ensure​ ​that​ ​hardened​ ​concrete​ ​are​ ​ready​ ​for​ ​instant​ ​erection.  ● Erection​ ​at​ ​Site​​ ​-​ ​The​ ​components​ ​are​ ​erected​ ​immediately​ ​upon​ ​arrival,​ ​which​ ​leads​ ​to​ ​faster​ ​construction​ ​time.  3
  • 5. 1.3  SEQUENCE​ ​OF​ ​CONSTRUCTION            4 Precast Foundation Prep - Preparation work for the foundation starts with excavat in1g the soil located in betvi/een the reinforced concrete pil,es t o begin wi:th the construction of the a[Partment. The ground leveling is aligned to ensur,e precast pad footings are,t o be nn the correct position along 1.vith its protruding column stumps. Pr,ecaist Columns to Found.at ion - The precast: column is then casted on top of the precast column stumps l'llith the use of steel formwork. They ar,e then bolted on the footings with he joint connection is cast ed v1.1iith concrete. The r,ebar in the core of the columns help create a secu:r,e joint betvi1een the column and foundation. Precast Beams to Column - Precast beams are then placed and cantHevered on top of the ,col1._qmn 001rhels and is. s,ecureiy connected to the collumn, ,,_ [
  • 6.       5 Hollow Core Precast Slabs - HloUmv core pr,ecast floor slabs are then placed on top of the precast beams., w1ith steell r,ebars imerted on between t he slab s. Both components are then secur<ed by grouting wirth cement. Hollow Core Precast Wallis - HollO'w core pr<ecast slabs are used as Vi!alls. and floorings in this design as they are preferable due to the ease of ducting and reduced weight from its long oonti uous hollow cores. Hollow core prrecas.tv,ralll panels are put into place and connected t hrough fi,eld plates before being grouted v11nth cement t o s,ea1I and cover the recessed connection.. Upper Level.Construction - Upper levels of the building .are then const ructed by connecti ng col~m11 to column and grouted with cement, just as how the lower level of columns are connected to the foundation.. Preca:st Staircase - Preicast staircases with anchor p'lat es are positioned and slotted onto the !landing~where the gaps are secured and grouted with cement. The staircase landing is. then connected t o the precast wall through L-angled plat e oonnectors. Bal'cony Slabs and Railings - Railing posts are inserted and connected to the lbaloony slabs. by metal base plat es to firmlly secure in place. The overall components are then slotted into the be,ams.
  • 7.     6 Roofing ln.Jsses and Pm lins - The apartment building is desrgned with g op,en gable roof; pr,efa'brucat ed roof t russes are,us,ed and secur,ed to the beams using IL-brackets connectors, whereas prefabricated purliins are bolted onto the rafter.
  • 8. 1.4​ ​CASE​ ​STUDY    Government​ ​Apartments,​ ​Putrajaya          The apartments located in Putrajaya, the federal administrative capital of Malaysia, has been a project planned by                                  the Malaysian Government to provide suitable accommodation for the employees working in government                          departments in Putrajaya. The project has marked a notable significance as it supports the Government’s efforts in                                  promoting the use of Industrialized Building System (IBS) technology in construction. The apartments, five blocks of                                16 and 19 storeys, are complemented with a total of 548 apartment units and amenities such as car parks,                                      playgrounds, and multi-purpose halls. Rapid speed of construction has been achieved in this project where a rate of                                    four​ ​units​ ​per​ ​day​ ​was​ ​able​ ​to​ ​be​ ​erected​ ​due​ ​to​ ​its​ ​use​ ​of​ ​precast​ ​concrete​ ​walls.  Sekolah​ ​Kebangsaan​ ​Brickfields​ ​(1),  Kuala​ ​Lumpur        Sekolah Kebangsaan Brickfields (1) is a national school located at Jalan Sultan Abdul Samad, Brickfields, Kuala                                Lumpur, where it has been a place for education for young Malaysians for 50 years. Initially completed in 1954, the                                        school was completely demolished in February 2003, to make way for a newer four-storey school building in its                                    place. The compact design houses two schools in a total site area of 4,488 ​m​2​ . The project has 75% of its building                                            components prefabricated, such as precast columns, beams, staircases, and hollow core floor slabs. Due to its                                repetitive elements and rapid construction of precast components, the construction period the lasted about 7 ½                                months,​ ​with​ ​its​ ​completion​ ​date​ ​by​ ​17th​ ​September,​ ​2003.      7
  • 9. 2.​ ​DRAWINGS  2.1 Architectural​ ​Drawings  2.11 Floor​ ​​ ​Plan              8 0 ® 0 @) ® 9600 l 9600 I ). 3600 3000 3000 4450 ' 3000 3000 3600 - ->. - - - - ..I ___g 0 5 10 m
  • 10. 2.11 Roof​ ​Plan          9 ~ 9600 -if 650[ 3600 3000 3000 - - - 1--- - - -1 0--....-+--+- -----t.D D D D (D ... a, N I I I I - + - - - - - - - - - 1 4450 9600 3150 3000 3000 3600 - - - - r- --1- - 1-- - I I I I I I +-- - -- - -- -1-- --1- - - ~ +--t--1I--+-~ - - = - - ~- - ~-+- +-+-- ~ - --t -- -=------=--~- ----=-~D D '°O') 0 5 10 m
  • 11. 2.12 North​ ​Elevation        10 ® ®. I ~ CD23650 I I 9600 4450 9600 36()0 6000 16000 3600 1 I ' I I I I I • r--. Level 3 H--1 H H 1H H H H tt1 ~ ~ t1 H H H IH H H ttt • J .. -:-----:-- . .. '· ' 9000 ,., ·. 'JI.' I- J ll-----'- - -1:IJ ~ Ju, - ' :-- o,l - I ' / .I f ' 1-- -- 1. " t [. ; ·, " I ~ 2 • ".. .. ,........_ ~ , ' ' . . .. ,• 6000 , ·. -·. - .· .._ ', ·- --~ . .J l .U ' IJ l - 1·. -I I· I -. ·1 ·1 0, ·I II -; ' r I . .I ·I-- l ' 1-' ' -J~ ·- " I ,:: ~ Level 1 • I . 3000 l ,' , · ·. I. ' I - -~t ' · .. ., . ' l .. . . :I-. . ' ,· ' . .. . . ------= -~ ·..:..,_______: ., . . . u l J 'l r ' lJ t I. -1:. l -1; ·- -, .. [1I / : I ·- " • ' ·. . ' ·1 .] .·::j -.j'· , " I ,I' /,... Level 0 • ' •.. I 1· . . ,,. " 'I I ~jar - - - + - - - - - + - - - - - - - - ---+ - - I I ~ _§VJbstructiure -400 0 5 10 m
  • 12. 2.12 South​ ​Elevation      11 (AJ_ (s)______s ____0) _ 23650 - ~ _ _(8)_ 0; r T 9600 T 4450 T '9600 T 7I I 3600 l 6000 L ~ 6000 L 1 l '1 l 3600 I I l I I ~ Level 3 I - -1:' H AJ- .. -rn r, r, r, r-u...----0 H m H r, H m M M rn ~" ·. '7"! · . - - - , - - . '. ·- - . ,- 9000 V . • 'lffi .. •, '· ·. f'l l) EB '.! ·:rt[ ;1'l . 1 .1· I !' I , 1·· ~ 2 .. .· .. ,- .. . ' .. 6000 .. ; ' ., ., ., ·. .I) I . ·. m I . ,' " ·. J EB' ) l' I .I. I. ' " ·1 f I· [l ,· . . ' ''l I- ' ' r i...:_., · f /,, r~- l;,~ Level 1 D ·- -1. .·l _I . :_1 _. ; : .. i t: ., .· I:3000 " . ' .· ~ .. . ·- .,. . ' ., . . IJ ~ iim I ,. ) Eal ) { t I . " Efl f t" -!• ' " ,, ~., ........__:. , . ._.a_. l ,I 1· - I r I· Level O II: _:_____: ·1 ' I, ·-.. ' _., I ,, d t- - - -I - - - - - --1 - - - - - - - -+ - - - I - - ~ I Sybstructure 400 0 5 10 m
  • 13. 2.12 East​ ​Elevation      12 Cll____!:_evel 3 ' _/ 9000- ~ Leve1 2 6000 .I ,, trw~;;;;---- ·-;;;;;;;;;;;;;;;;-nl ·j J · l ·tru· ~....··__. ....· ;;;;;;· · ;;;;;-'rlll · ' ,. t - - t: /' , 1 - Level 1 3000 --J,dzl-.,,-~:-41'=1,±='i'1 1"____,.-.._-~~I l~r ~-~, -";jj=~~l ·1; J i I ·u -~ - ~ ·( ·_1 I - - l<',_ l - - l r Level 0 ~----------- 0' Ir• &(ibstructure . -~ 400 i - - -1- r- -I 0 5 10 m
  • 14.   2.12 West​ ​Elevation        13 cp cp cp9600 cpf t 3600 l 2400 t 36'00 l l l~ Ill Level ~ ~I~ ..,; 9000 l " ' ,. .(· , 1- , .,. ·1 j' I L ' J ',,.I'- ~ 'l ·~JjiL===Jiil~~t·[L===J-81 _ l"ll. L,eve.!_2 , 1• ~ __; 6000 Ir~~ -,;,,a----,'~n1~. )-=·=·· =-=== . _IT"J~ - -~ ~-· ...,;.. 1(1l - ,__ t"- I ' I - ,- .I Ii-" 11, rll. L,evel 1 . _ ,c:.r;ooo in-~"ii=·~=·~ =.,1:c1i ; .. ( l- ; .. -··11, lo/ ' . ' ' ' 5:~:t:-==ll-+l" I" ,, I r• Level O I- t. I ·, . - C_I- - 1 I· ,.__,, {o ;-t- - r._ [s bstriucture' -t - -t- - -l - U -400 0 5, 10 m
  • 15.   2.13 Section​ ​1        14 ( .. Leve~ ~000 ~eve~ 6000 ~eve!_!_ 3000 0I 3600 .t. 1. ,r~ f (2) (3) y y9600 ; l / / / '·' ' 3600 1 t - 1 - L __j 5 10 m
  • 16. 2.13 Section​ ​2        15 I 3600 I I .....-- Level 3 7 n ~ .....-- 9000 "· ', · ·, :- . I) l DD ~ Level 2 - ·-·6000 . ,. ' . ct;! l I [TI ', Level 1 u 3000 I I·: r l rnra.. Level 0 '-.,,I d ~ ·'~- - - - - rat. S~structurel '-" ~400 9600 5000 [ D I ! f- H I .bl- ~-.,,-~,........,..--,~ ~o I D - - - - - II ,. r1.- ·1 ~- ., I· :.J..: - I I-'I. T1. · I r, ', j -'I ·-·, 23650 4450 r· ' ' r, , . :~!~:·1 · ' - j : EE i=!l.'' •. ~~t-,· ... I " . . t---,-,- l i - - - ~ ,E;:2: -~- - - - ... 9600 I 6000 j, 3600 I I I ' ,,, I ' I I I { ~0 , ' . " ' ' t. u l :::_) ·I rn~-.I hnJ' ~ -~ "T"-r--,...-.-~ ..... ? " .. ~ µ ( I I I· J ' kln,r ' .I.I I J. I l ~I;, ) ,I rnlE=Sr·1 I l=li ~l=I ·I ' - - - - - - - - · - - ~ 0 5 10 m
  • 17. 2.2 Structural​ ​Drawings  2.21 Structural​ ​Foundation​ ​Plan        16 0 ® 0 0 I 0 5 10 m
  • 18.   2.22 Structural​ ​Floor​ ​Plan      17 0 -- 0 -- 0 I - - - 0 I 0 ® I I I :I - -_-~ L 5 10 m
  • 19. 2.23 Structural​ ​Roof​ ​Plan        18 0 0 -- I - ll ~ '--'- 11 I- I 0 -- .,.... If 'f :J 0 [i]____ :i ~ • II +I -I 0 II ti u - u ®1300 /'-· -'· rt- . Ii I;!· . p I I I I I 111 I I -I " Ii I 'II I ~ n" , I I I I I I I t:,_ IJ ] u -_;_ I I_J_ I ~ I .. 0 I I ~ -Ii· p I',-, ----1 ,11 :;- - ~ ~ - ,fl I==, 111 I =I ', I ,_J w 0 J r - - - - - ~ II ,, ,I -'---- ,___ .I ----'--'------ '--'---- - -,, - ~ - ~ I ~ f-- - - - - ~ - - - - ~-- - - - - ,, 11 II - J - - r .. lJ u :J 0 - -- ~ ~ - @) I ~ -11 I' I I I I - - -Irr I I I I- I I J + 'un I I I I I I - ~ IJ ' IJ '.J L'.J 5 r, ~ ~ H -~ ~ L.: ® I J - 1-.a..LI - - I I I - I I - LI n 11 r - I~ I - ~ ' LJ l' 10 m
  • 20. 2.3 Construction​ ​Drawings  2.31 Precast​ ​Column​ ​Stump​ ​to​ ​Pile​ ​Cap​ ​Connection        19 Sectional view of column stump and pile cap at the substructure level. :i!J.'· -_.. ·-., ' ....~ .,. .._,,.,_ )' ·,,.- . .".:1· ..•. -'!_ - "3.-,_ ~ -. ' ' ~ . . . ...._ . ·-~ _, ;; : --~:,, ',,._ii ',-· ...~·:-~.--...~---.--• .'- ·. .~~ .. -~- . ' t · . . ... _ - ;, .i_.. ~ ... ~• ..:!4' - ,d . · • • -~ .- . . .. ; . 6 .. .' ...ll 4 - ' ; • ; ; "'J,, ·.' .• . . . ... ~ ... ":: i .-· ---~- ,;: • -·~- -- : /· > ~~--- ~ : ·," • ~ - • -. : .- " ,: ·,r - ; : ... ·' _; - :· • - ~~ . ,..Ill: ·• , . ~ • .•_.,· J...: . - .. • 4 - ..'· . ~ .-. .. •; .., .... -· :··.. ,!: _.-~.,- •• ,,, ·: :.· - ,; I. . ~ .- . : ~ • .. ·- ..... ·_ . •' 'J •· :: · __,..,. - / ' - ·4, ~ - ~~~- -~ 'l • --~di ~ - - ·_ ..~ --~ • ..._ (J ~ - • ..- • . I ' ·: _'ii;•. - : : .. :.it:. : .;t : . - .; (J • ._, .0 ·, : • •- /? : .. • ",<I'· ·"' .:, ., ._... : • ..... ' ' ~ .. : . .- 20mm Diameter Starter Bars to Connect Column Stump with Pile Cap 1000mm x 1000mm Pile Cap ·: -~, / .. ··_:·.-·:·/ .·.._ •I · . /_·:·: · .,-.' C ' I , '•" . :" - . - . •C. . .• 450mm Precast 450mm x 450mm Reinforced Concrete Column Stump
  • 21. 2.32 Precast​ ​Column​ ​To​ ​Precast​ ​Column​ ​Stump​ ​Connection​ ​Detail            20 Open comers of column filled with cement grout to prevent corrosion of the anchor bolts ...-...~ . "'. . •• -. - ..,,-- - . ! -~ ~ '· .. · .,4 ., . .. ... ·4 _JI - ~. .... ' . .- ~ .0 - - .,"" .a. . - ., .s·.. ... -~:· .- .,;, -~'"- ... -:a . ; . .q ; '· - ;,.: - '• ·• · : "'"-,1.- •...•• - • - < . .., a,. . !l' .JI " •• ', .- ••_ . : ••or :' _.'1"··, .z ./''"' , • :~-.. :•. '"-~ • _. • • ~ .:I ' -~ . ·:·· _._.._". .: ~i : - .:I , . ..t _..-:. '. .' ; ..... _,.!· ••_·; ...:: .. ,.,. . - -, - . ~d · : - •.:i . - .... - . ... • .. ,t,. . · , •. . . ·• ~ .•- • ~ - -:.-1: '.._: l.p ' .·:. • ••••. ..~ ~ . -· ' :·.- ·.... ... • •.•: ••· . - ,..;i -· _: :. ·...; . ......- •. ' . ...... : .. . .. ' ..- .... ... ·....· ,.,, . --~I!. •. •• ·,· ~ ..~ . .....d : · . ...d ·-•. s..... . --..'.·:-~· ,: •. - .::." '" '' ·,:,; :· ·.--'.··. '• '"· :,.. ,e, ,; ·· ~· - .l __ ., '!!" .-. • .:i... • -. .. : • -:- -·.,1,· ~:" ..,, . ·-..-·~·: · : . ti • ,..... .:i •, ', • ? .:. •• - ~... -~: ~..- ~-- r I I I I / / . o·_, • .......... ' . ~-....... .:. . -~ ..~,, . 100mm Corbels ~ '. ·, . ". l ·..· .·) .·. ····. '_.,_· - , ... · . !Metal Bearing Plate with Embedded Anchor __,_ Bolts 1000mm x 1000mm Pile Cap 3000mm Precast 450mm x 450mm Reinforced Concrete Column Precast Reinforced Concrete Column Stump with Embedded Metal Bearing Plate for column connection
  • 22. 2.33 Precast​ ​Beam​ ​To​ ​Precast​ ​Column​ ​Connection​ ​Detail        21 -~ -}~ .,a . • • ~. ·, , ·-,·· .-- -~ .. ·.:;. G·,,.6 · .•. 6 ··"" . _..._,, ·~--~·./· / ···:-,:· . •• "4 ·., - . • !'!· ··· •. , . ' -~ )/it!}', : ~ : ~; •. ,r•. • .•.f'. .. ,' ~ C • ':~ :; -: ?·.·~-. , :,_.,),, ...., .. .·. ..-,- -~ ~,,: ....,; ~h-·... 4,· :·: ...... ' ·. .. -· , _.: . - ,'-:l.... ... • ·, ,. - 4- . · ' } . .·~_.;· ' - ·~..•·_':! ,}- • • Precast Be on Colum am hosted 1 n with 00mm Corbel 450mmx 450 Precast R . mmC einforced oncrete Col. umn with Corbels . , ." ·.. . -·., - - - 450mm x 450m . ·' '-..~ '.:'- ~-Shaped m ·_,;a~~~<~recastBeam :>t;~> ~ ~~-~~ ~~t Metal Beari with E b ng Plates m edded Anchor Bolts
  • 23. 2.34 Hollow​ ​Core​ ​Precast​ ​Wall​ ​Panel​ ​Detail​ ​Drawing        22 50mm Hollow Core Tongue 20mm Reinforcement Bars Groove Locking tongue and groove joint betweeln panes
  • 24. 2.35 Precast​ ​Hollow​ ​Core​ ​Floor​ ​Slab​ ​To​ ​Beam​ ​Connection​ ​Detail        23 .,-'§7 ~b / d~c:i/4cC:, ~ c c o /40_ ~ . . -.' .. ;- ...... •" ._ 120mm Diameter Hollow Core ··' . • , • + : - • , ;. ,. .··, .-..- :. t-- ·-.: ·,·,.··' I·. :',_ . :: . :. ,. , ~ -~~:=:::-:,' ,_ .' . ,:.. . . Precast floor slab connection between floor slabs and beam
  • 25. 2.36 Precast​ ​Staircase​ ​Connection      24 ,·· ., ~, .. . . . . •: .• . • Staircase Tongue _____ Joint Floor Slab Groove _______T-:- 7 Joint · ~ 4000mm x 3000mm ~ 200mm thk. - -·~ -...---- Floor Slab -... - -· ·- .. ' . ... ": -· . "' .... .. ~. ... . ,_ ' . ; ·- : .. ' ' ' ' ''' . . . .: -- , • •' ·- ' ' ''. •," , r . : ,· ' -.. ~ '. - ·.. '.- . •.. '· ,. .'," ... r • I ~ ' : , , -· . ·. ... - Prefabricated Staircase 9 Risers Riser Height= 166.7mm Tread Depth = 250mm
  • 26. 2.37 Prefabricated​ ​Steel​ ​Truss​ ​Construction​ ​Detail        25 Purlin Welded 1-------l- to Precast Truss Member Truss Member .~--'-:l-- - ----l-- Welded to Wall Plate !. ; ...~••• ·.: ••• ~
  • 27. 3.​ ​SCHEDULE​ ​OF​ ​IBS​ ​COMPONENTS  3.1 ​ ​Precast​ ​Foundation​ ​Schedule       ​ ​​ ​​ ​​F1 F2    TYPE  FOOTING​ ​(mm)  COLUMN​ ​STUMP​ ​(mm)  QUANTITY  LENGTH  WIDTH   THICKNESS  LENGTH  WIDTH  HEIGHT  F1  850  850  300  450  450  1200  12  F2  850  850  300  450  450  1200  12          26 ~ 1e YI'! st l il [ ml '1 ~ Dlil E"I T ;·1 JL Lr
  • 28. 3.2 ​ ​Precast​ ​Beam​ ​Schedule       ​ ​LB1 LB2    TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  LB1  1250  450  450  2  LB2  3150  450  450  16      LB3 LB4    TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  LB3  2250  450  450  2  LB4  1950  450  450  2  27
  • 29. LBS LB6 r[bl .....al !! ,-., --i TYPE LENGTH (mm) HEIGHT (mm) THICKNESS (mm) QUANTITY LB5 5500 450 450 4 LB6 4750 450 450 2 LB7 LBS ro-§ il ..J.. · --1 TYPE LENGTH (mm) HEIGHT (mm) THICKNESS (mm) QUANTITY LB7 1250 450 450 6 LB8 3150 450 450 48 28
  • 30.   LB9 LB10    TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  LB9  2250  450  450  6  LB10  1950  450  450  6      LB11 LB12    TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  LB11  5500  450  450  12  LB12  4750  450  450  6  29 I I I r l I l , -
  • 31.     TB1 TB2    TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  TB1  3150  450  450  12  TB2  3150  450  450  12              30
  • 32. 3.3 Precast Column C1 C2 T ,_ ~ 00 I >- T g "' " I/ J. ~101 JI- rlIL § L ,n ("j 100 E ~ !- TYPE POLE (mm) CORBEL (mm) QUANTITY LENGTH WIDTH HEIGHT LENGTH WIDTH THICKNESS QUANTITY C1 850 850 300 450 450 1200 3 36 C2 850 850 300 450 450 1200 2 36 31
  • 33. 3.4 ​ ​Precast​ ​Concrete​ ​Wall    PRECAST​ ​WALL​ ​SCHEDULE  TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  W1  1200      3000      150  48  W2  900  36  W3  400  6  W4  300  18  32 W1 W2 W3 W4 0 0 0 0 0 0 0 0 0 0 ,o 0 <'"> M <") M / t / I .'l--v0J ~-tI oJfl J " ,+· b), ~ I.,- I ·' -~()~.,f... / 7s,-"r, ,,,, 1So''so)' ' 0 1s0 ;,
  • 34.   PRECAST​ ​WALL​ ​SCHEDULE  TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  W5  3000      2550      150  18  W6  2400  6  W7  900  168  W8  300  6  33 W5 -"s- - . - - - - - - - - - - - - - - - - - , ' l 3000 / _J / 0 onII) N W6 -'!,.- . - - - - - - - - - - - - - - - - , 2400 ./ / O · LO u:'l• NI W7 l 0 U'.l l() N 900 /' l W8 0 I,{) 1./") N
  • 35. 3.5  Door​ ​Schedule         DOOR​ ​SCHEDULE  TYPE  WIDTH  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  D1  800      2100      150  42  D2  1800  6  D3  1000  6          34 D1 ---I I I I I I I / I / I / I I / I I I I / I 0 I 0 0 , ,o ,- ' ...NI N I I / I / I I I ''''' ' '' ' -'!, ' .,.,. 800 l ,( D2 "/ '/ '' ' ' / / I / / I I I I I / ' I 1800 ' I_, ''/ I 0 0 ...N _, I 0 ' / ''' ' D3 ' / I ' ' 1000 ' I '' I / ' ' ' ;r- - - - - - - - - - - -,1
  • 36. 3.6 Window​ ​Schedule    WINDOW​ ​SCHEDULE  TYPE  WIDTH  HEIGHT​ ​(mm)  QUANTITY  WIN​ ​1  1200  1200  30  WIN​ ​2  2400  1600  18  WIN​ ​3  900  900  12  WIN​ ​4  1200  1200  6    35 0 0 N - ' ,- 0 0 0) ~ WIN 1 ,,/ I / / / / '' ' ' ' ' ' 1200 WIN 3 I II I 900 i('- - - -- 0 0 (0 ~ / 0 0 N ~ WIN 2 2400 WIN 4 -'<- ~ - - - - ~ I 1200 I,r- - ~,r
  • 37. 3.7 Hollow​ ​Core​ ​Slab      PRECAST​ ​HOLLOW​ ​CORE​ ​SLAB​ ​SCHEDULE  TYPE  LENGTH​ ​(mm)  WIDTH​ ​​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  S1  6000    1200    200  48  S2  3600  36  S3  4000    3  36 S1 S2 S3 ' IO · 0 0 (O· 0("), 0 ""a ·O 0 (0 ' I1200 I 3000,(- -,f _,_ I 1200 I,f- -,f
  • 38.   3.8 Prefabricated​ ​Steel​ ​Truss    PREFABRICATED​ ​STEEL​ ​TRUSS​ ​SCHEDULE  TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  T1  10800  2100    200  12  T2  6900  1400  2  T3  4800  1000  8  37 T1 T2 T3 --- ...... ~· ---'iiIJ.~~til1 -~~- 1- ~ L......J ' / ,-f - 10800, l ,-r 6900 / /-
  • 39. 3.9 Prefabricated​ ​Purlin    PREFABRICATED​ ​PURLIN​ ​SCHEDULE  TYPE  LENGTH​ ​(mm)  HEIGHT​ ​(mm)  THICKNESS​ ​(mm)  QUANTITY  P1  8250  10  60  12  P2  10350  10  60  8  P3  2100  10  60  8  P4  3180  10  60  6  38 P1 P2 0 0 .,... 50 -----=-= <">{- P3 P4 ~ ~ ··/ w~?"''r3 / I/ l
  • 40. 4.​ ​TABULATION​ ​OF​ ​IBS​ ​COMPONENTS​ ​DATA  PART​ ​I:​ ​CONSTRUCTION​ ​AREA      PART​ ​IV:​ ​OTHER​ ​SIMPLIFIED​ ​CONSTRUCTION​ ​SOLUTIONS  1.  Construction​ ​area​ ​for​ ​one  apartment​ ​unit  76.953m​2  Column​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  - 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​6.  Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced  Concrete​ ​Columns.  W​ ​=​ ​450mm  2.  Construction​ ​area​ ​for​ ​one​ ​floor​ ​of  the​ ​unit​ ​(staircase​ ​lobby​ ​included)  165.455m​2   L​ ​​ ​=​ ​450mm  3.  Construction​ ​area​ ​for​ ​roof  165.455m​2   Beam​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  - 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​5.  Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced  Concrete​ ​Beams.  W​ ​=​ ​450mm  TOTAL​ ​CONSTRUCTION​ ​AREA  661.82m​2   L​ ​​ ​=​ ​450mm            Slab​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  - 100%​ ​compliance​ ​with​ ​Section​ ​3​ ​Table​ ​8.  Dimension​ ​of​ ​preferred​ ​sizes​ ​for​ ​Reinforced  Concrete​ ​Slabs.  T​ ​​ ​=​ ​200mm  PART​ ​II:​ ​STRUCTURAL​ ​SYSTEM    W​ ​=​ ​12M  COMPONENTS  IBS​ ​SYSTEM    Wall​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  - 60%​ ​compliance​ ​with​ ​Section​ ​2​ ​Table​ ​3.  Coordinating​ ​sizes​ ​for​ ​Reinforced​ ​Concrete  Walls.  T​ ​​ ​=​ ​150mm  Beams  Precast​ ​Concrete​ ​Beams    H​ ​​ ​=​ ​3000mm  Columns  Precast​ ​Concrete​ ​Columns    Door​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​4:​ ​2001  - 60%​ ​compliance​ ​with​ ​Section​ ​2​ ​Figure​ ​2.  Recommended​ ​Range​ ​of​ ​Coordinating​ ​Single  Leaf​ ​Doorsets.  H​ ​​ ​=​ ​21M  Floor​ ​Slab  Precast​ ​Hollow​ ​Core​ ​Slab    W​ ​=​ ​8M​ ​-​ ​18M  Roof​ ​Truss  Prefabricated​ ​Steel​ ​Roof​ ​Truss    Window​ ​sizes​ ​based​ ​on​ ​MS1064​ ​PART​ ​5:​ ​2001  - 90%​ ​compliance​ ​with​ ​Section​ ​2​ ​Figure​ ​2.  Recommended​ ​Range​ ​of​ ​Coordinating​ ​Sizes​ ​for  Windowsets  H​ ​​ ​=​ ​12M      W​ ​=​ ​12M  PART​ ​III:​ ​WALL​ ​SYSTEM    Repetition​ ​of​ ​Floor​ ​Height  - 100%​ ​repetition​ ​of​ ​floor​ ​height​ ​for​ ​all​ ​floors.  3000mm​ ​for​ ​all  floors  Internal​ ​wall  Precast​ ​Concrete​ ​Wall​ ​Panel    Wall​ ​length​ ​for​ ​one​ ​apartment​ ​unit  24.64m    Repetition​ ​of​ ​Vertical​ ​Structural​ ​Floor​ ​Layout  - 100%​ ​identical​ ​structural​ ​layout​ ​vertically.   Units​ ​duplicated  for​ ​all​ ​floors  Wall​ ​length​ ​for​ ​one​ ​floor​ ​of  apartment  49.27m    TOTAL​ ​WALL​ ​LENGTH  49.27m    Repetition​ ​of​ ​Horizontal​ ​Structural​ ​Floor​ ​Layout  ​ ​1​ ​mirror​ ​unit  39
  • 41. 5.0​ ​IBS​ ​SCORE​ ​CALCULATION  PART​ ​I:​ ​STRUCTURAL​ ​ELEMENTS  ELEMENTS  AREA  IBS​ ​FACTOR  COVERAGE  IBS​ ​SCORE  Precast​ ​Beam/​ ​Column/​ ​Slab  496.365  1.0  496.365/​ ​661.82​ ​=​ ​0.75  50​ ​x​ ​1​ ​0.75​ ​=​ ​37.5   Prefab​ ​Steel​ ​Roof​ ​Truss  165.455  1.0  165.455​ ​/​ ​661.82​ ​=​ ​0.25  50​ ​x​ ​1​ ​x​ ​0.25​ ​=​ ​12.5  TOTAL​ ​PART​ ​I:  661.82    1.0  50  PART​ ​II:​ ​WALL​ ​ELEMENTS  ELEMENTS  PERIMETER  IBS​ ​FACTOR  COVERAGE  IBS​ ​SCORE  External​ ​Hollow​ ​Core​ ​Panel  45.65m  1.0  45.65/​ ​68.65​ ​=​ ​0.67  20​ ​x​ ​1​ ​x​ ​0.67​ ​=​ ​13.4  Internal​ ​Dry-Wall  23.00m  1.0  23​ ​/​ ​68.65​ ​=​ ​0.33  20​ ​x​ ​1​ ​x​ ​0.33​ ​=​ ​6.6  TOTAL​ ​PART​ ​II:  68.65m    1.0  20  PART​ ​III:​ ​OTHER​ ​SIMPLIFIED​ ​COMPONENTS  ELEMENTS  COVERAGE  IBS​ ​SCORE  Column​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4  Beam​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4  Slab​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  100%  4  Wall​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​10:​ ​2001  60%  2   Door​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​4:​ ​2001  90%  4  Window​ ​Sizes​ ​Based​ ​on​ ​MS1064​ ​PART​ ​5:​ ​2001  60%  2  Repetition​ ​of​ ​Floor​ ​Height  100%  2  Repetition​ ​of​ ​Vertical​ ​Structural​ ​Layout  100%  2  Repetition​ ​of​ ​Horizontal​ ​Structural​ ​Layout  100%  2  TOTAL​ ​PART​ ​III:    26  IBS​ ​SCORE​ ​OF​ ​PROJECT:​ ​PART​ ​1​ ​+​ ​PART​ ​2​ ​+​ ​PART​ ​3   96    40
  • 42.   6.0​ ​CONCLUSION  After calculation of the IBS Score, our apartment has totaled a score of 96%, which reflects an optimal use of IBS construction components. The high score is a                                                        reflection​ ​of​ ​an​ ​effective​ ​application​ ​of​ ​IBS​ ​principles​ ​in​ ​conjunction​ ​with​ ​a​ ​good​ ​design​ ​and​ ​effective​ ​project.    Application​ ​of​ ​IBS​ ​in​ ​project:  - Use of precast concrete walls, columns, beams, slabs and prefabricated metal roof trusses and purlins, with dimensions that comply with standard coordinated                                            dimensions​ ​as​ ​preferred​ ​by​ ​MS1064.  - 100%​ ​horizontal​ ​and​ ​vertical​ ​repetition​ ​of​ ​structure​ ​that​ ​comply​ ​with​ ​modular-coordination​ ​concepts.    Impact​ ​of​ ​IBS​ ​in​ ​project:  - Faster​ ​erection​ ​and​ ​completion​ ​of​ ​project.  - Efficiency​ ​in​ ​construction.  - Cost​ ​reduction.  - Reduction​ ​of​ ​on-site​ ​labour.  - Optimal​ ​use​ ​of​ ​materials​ ​and​ ​components.  - Reduction​ ​of​ ​waste​ ​materials.    41