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PROTOCOL FOR SAFE EXECUTION OF INFRA PROJECTS
- Engineer's role and responsibility…
17.03.2021
Keynote Address
by
Rajesh Prasad
Director (Operations)
§  What	do	you	mean	by	Safety?	
§  Few	Statistics	
§  Few	Critical	examples	
§  Heinrich	Model	
§  Importance	of	PPE	
§  Safety	and	Teamwork	
§  Safe	work	practices		
§  Height	Hazards,	Crane	works	&	Misc.	
§  Provision	in	IPC	and	SHE	Manual	
SCOPE
What	it	means…	
S 	Search	for	Hazards	
A 	Analyze	the	risk	
F 	Find	the	cause	
E	 	Eliminate	the	cause	
T 	Tell	others	
Y 	You	are	safe
First	Principle	in	Safety……..	
Do	not	PLAY	with	Safety….
- A matter of concern….
Good	Physique	
Regular	Check	ups	
Preventive		Measures	&	Medicines	
Proper	&	Timely	Cure	&	
Restoration	
A KEY TO LONG HEALTHY LIFE OF MAN/STRUCTURE
Good	Construction	
Regular	Inspections	
Preventive	Measures	&	Materials	
Proper	&	Timely	Repairs	&	Restoration
Picture while construction at
Baranagar Metro Station
Adequate care till baby is born
PAINFUL	…. . .
TRAIN	ACCIDENTS	ACROSS	INDIA	FROM	FINANCIAL	YEAR	2013-20	
http://parliamentlibraryindia.nic.in/writereaddata/Library/Reference%20Notes/Indian%20Railways-Safety%20Performance.pdf	
	
Financial	Year	 No	of	accidents	 No.	of	Passengers	killed	 No.	of	Passengers	Injured	
2013-14	 117	 42	 94	
2014-15	 135	 118	 340	
2015-16	 107	 40	 126	
2016-17	 104	 195	 346	
2017-18	 73	 28	 184	
2018-19	 59	 71	 104	
2019-20	 5	 Zero	 35	
Few	Statistics
Road	Accidents,	Number	of	persons	killed	and	Injured	in	the	
last	five	years	2015-2019	
https://morth.nic.in/sites/default/files/RA_Uploading.pdf	
	
Few	Statistics	
Year	
Total	No.	of	
Road	
Accidents	
%	change	
Total	No.	of	
Persons	killed		
(in	nos.)	
%	change	
Total	No.	of	
Persons	Injured		
(in	nos.)	
%	change	
2015	 5,01,423	 1,46,133	 5,00,279	
2016	 4,80,652	 -4.14	 1,50,785	 3.18	 4,94,624	 -1.13	
2017	 4,64,910	 -3.28	 1,47,913	 -1.90	 4,70,975	 -4.78	
2018	 4,67,044	 0.46	 1,51,417	 2.37	 4,69,418	 -0.33	
2019	 4,49,002	 -3.86	 1,51,113	 -0.20	 4,51,361	 -3.85
A	few	facts	
related	to	
Infrastructure	
Creation	:	
v  The first few weeks on each new
site is the most dangerous.
v  Accidents are more frequent at
the end of the day.
v  Construction over busy roads.
v  Safety helmets, Hi-viz jackets,
safety boots do prevent injury and
death.
v  Light weight shoes-such as
trainers or runners are not
suitable at site.
v  Idling/Stoppage of worksite make
the worksite vulnerable…
Few	Facts
CONSTRUCTION	ACCIDENTS	
•  56% falls from height
•  21% trapped by something collapsing or overturning
•  10% struck by a moving vehicle
•  5% contact with electricity or electrical discharge
•  4% struck by a flying/falling object during machine lifting of materials
•  3% contact with moving machinery or material being machined
•  1% exposure to a hot or harmful substance
Breakdown of fatalities according to type of accident in construction
industry
Few	Statistics
सावधानी	हटी	….	
										दुर्घटना		घटी…..		
UNDER-CONSTRUCTION FLYOVER COLLAPSES
IN VARANASI (15.05.2018)
Few	Critical	Examples
https://www.youtube.com/watch?v=bCuAz0UWyd0	
Few	Critical	Examples
Zamrudpur Metro worksite
accident
‘L’ pier gave enough warnings….
(2009)	
Few	Critical	Examples
https://www.youtube.com/watch?v=CQi1i7v3avM	
	
Few	Critical	Examples
DERAILMWENT OF 2301 UP HOWRAH-NEW DELHI RAJDHANI EXPRESS ON 9.9.2002 IN GAYA-
MUGHALSARAI SECTION
Few	Critical	Examples	
SECTION &
LOCATION
: RAFIGUNJ — KM.508 / 19-27
TIME OF ACCIDENT : 22.40 HRS
CASUALTY : KILLED 107
GRIEVOUS INJURY 60
SIMPLE INJURY 115
CAUSE OF
ACCIDENT
: SABOTAGE
Few	Critical	Examples
Bhagalpur Bridge dismantling leading to a disaster on
02.12.2006
Dismantling is equally
important and to be
addressed technically before
undertaking
Few	Critical	Examples
Bad quality and lack
of supervision results
into unsafe situation
Few	Critical	Examples
Sequencing in construction is very
important Placements of wrong bearings…
Ultadanga flyover
(03.03.2013)
Few	Critical	Examples
Restoration	work	of	Vivekananda	Flyover	by	RVNL	
IIT	KGP	REPORT-	DEC	2017	
-	Poor	Contract															-	Poor	Workmanship	
-	Poor	Design																		-	Poor	Supervision	
-	Poor	Material	
Vivekananda	Flyover	suddenly	collapsed	on	31.03.2016	
Few	Critical	Examples
https://www.youtube.com/watch?v=DdQrA_as79Y	
	
Few	Critical	Examples
Derailment of Santiago de Compostela Train Crash -
Spain
https://www.youtube.com/watch?v=t-9OS46P2FA	
Few	Critical	Examples
Spain disaster: Train jumps off the tracks on approach to north-western
city of Santiago de Compostela Spain killing 80 Passengers
In	Spain	there	is	a	provision	of	refund	of	100%	fare	if	the	train	is	late	by	
more	than	5	min.	In	this	case	destination	was	about	5	kms	and	only	5	
min	 was	 left	 to	 reach	 platform	 at	 destination.	 European	 Rail	 Traffic	
Management	System	(ERTMS)	is	normally	available	for	High	Speed	route	
to	take	care	of	such	eventuality.	In	this	case	it	was	about	to	be	provided	
in	 next	 few	 days.	 The	 conventional	 system	 AFSA	 by	 Dymetronics	 was	
discontinued	only	few	days	back	and	the	new	system	ERTMS	was	not	in	
place.	 The	 driver	 was	 under	 pressure	 to	 reach	 destination	 within	 the	
permitted	time	and	Technology	was	not	there	to	check	and	control.	
It	seems	to	be	Human	Error	with	System	Failure.
Few	Critical	Examples	
https://www.youtube.com/watch?v=CeW9dr69MHM	
	
13.03.2021
Safety Protocol: Near miss is
equally important
Herbert	Heinrich	showed	that	for	every	accident	resulting	in	a	fatality	or	major	disabling	
injury,	there	are	approximately	300	unsafe	incidents.	The	take-home	message	is	that	by	
reducing	the	number	of	near-misses	you	also	reduce	the	chance	of	the	fatality	occurring,	
because	you	have	lowered	frequency	of	at-risk	behaviours.	
1
Major
accident
29
Minor injury errors
300 Non –injury errors
UNSAFE CONDITIONS and practices
Heinrich	Model
Heinrich 300-29-1 Model
1	
29	
300	
Major	Injury	
	
									Minor	Injury	
	
																	Near	Misses	
Near Misses must be reported and analysed…
Heinrich	Model
Personal Protective Equipment (PPE)
on-site
Most construction sites require at least:
•  Hard hat
•  Safety Boots
•  Hi-viz jacket
•  Safety Glasses
•  Gloves
Wear them always for your safety
PPE
PPE is the first of it’s requirements in
safety protocol
PPE
Construction Safety Protocol should be part
of team culture…
Safety	and	Teamwork
Safety	and	Teamwork
TEAMWORK divides the tasks and
multiplies the SUCCESS
Safety	and	Teamwork
Safety Protocol : Little care make you safer
Safety	Protocol
Safety Protocol : Be attentive and never relax…
Safety	Protocol
Safety Protocol: Ensuring safety improves
body language and work culture..
Safety	Protocol
Do not use
shortcut…
Basic principles of Safety Protocol:
Safety	Protocol
Read and follow safety booklets
for the Protocol…..
Safety	Protocol
Careless vis-a-vis Careful
Careful	
Careless		
Safety Protocol: 	 Safety	Protocol
Cleanliness at
work sites
ensures better
Safety protocol..
Metro by RVNL	
Safety	Protocol
Do not play with safety
and do not compromise…
Safety Protocol: Safety	Protocol
Do not play with safety and do not make jokes
on it…
Safety Protocol: 	 Safety	Protocol
Never relax and play…
Construction Safety Protocol:
Safety	Protocol
Never play and never try to have fun…
Safety Protocol: 	
Safety	Protocol
Safe Construction protocol
brings a lot of happiness…
Safety	Protocol
It is linked to your safety and creates
safety culture at work site
Safe	Work	Practices
Ladder to success in project implementation is
to follow Safety regulations
Non-wearing of safety harness may finish you…
Safety first vs Safety last – choice is yours …
Construction Safety Protocol: Safety	Protocol
Look for danger and help others…
Construction Safety Protocol:
Safety	Protocol
At site concentrate on works not on paper
Construction Safety Protocol: Safety	Protocol
Never take chances…
Construction Safety Protocol:
Safety	Protocol
Avoid phone and social media at worksite…
Construction Safety Protocol:
Safety	Protocol
-  Love your family not the neighbors and
concentrate at workplace..
-  Biased adultery law dated 27.09.2018.
Construction Safety Protocol:
Safety	Protocol
Choice is yours?
Worksite is not the place to play, to enjoy or
to have fun…
Ultimate aim of Construction Safety Protocol
is to Construct Safe…
Helmet must, Safety first at workplaces…
Safety First Helmet Must
Safe	Work	Practices
SAFETY	MEASURES	TAKEN	AT	WORK	SITE	
Proper	barricading	at	site	to	protect	Motorists,	Pedestrians,	
Workmen,	Plant	&	Equipment	from	accident	
Safe	Work	Practices
Display	of	temporary	traffic	signs	as	per	the	requirement	
of	the	Traffic	Police.	
SAFETY	MEASURES	TAKEN	AT	WORK	SITE	
Safe	Work	Practices
SAFETY	MEASURES	TAKEN	AT	WORK	SITE	
Protection	of	worksite…		
(Pile	Cap	work)	
Safe	Work	Practices
SAFETY	MEASURES	TAKEN	AT	WORK	SITE		
	
Height	 gauge	 and	 safety	 fish	 net	 provided	 for	 safety	 of	
pedestrian	and	vehicular	traffic	
Height	Gauge		
Safety	Fish	Net	
Safe	Work	Practices
I-GIRDER STEEL FRAME LOCKING
ARRANGEMENT
STEEL FRAME LOCKING ARRANAGEMENT
Safe	Work	Practices
DAKSHINESWAR	STATION	
How	the	PFs	were	protected	with	contiguous	
Safe	Work	Practices
EXPRESSWAY DIVERSION – CLOSE TO BUILDINGS
(Near Dunlop Bridge)
Construction	of	expressway	near	buildings…..	
Safe	Work	Practices
DISMANTLING	OF	PSC	BOX	GIRDERS	OF	OLD	DUNLOP	BRIDGE	BY	USING	
DIAMOND		CUTTER	ENSURING	PROPER	SAFETY	AT	WORK	SITE	
	
Safe	Work	Practices
Safe	work	practices	adopted	during	erection	at	cable	stayed	
bridge	site	
Safe	Work	Practices
3rd		Line	tunnel	very	close	to	the	existing	tunnel	(c/c	31	m)	
Safe	Work	Practices
The	summary	of	blast	vibration	
and	Fast	Fourier	Transform	
Analysis	(FFT)		
PPV	=	4.572	mm/s<	10mm/sec.	
	
	
	
Noise	=	106.0	dB	<	146	dB	
Monitoring System at tunnel site Safe	Work	Practices
•  6	 nos.	 sensors	 have	 been	 installed	 on	 the	 stay	 cables	
subjected	to	maximum	loads.			The	ROBO	Control	System	of	
M/s	Mageba	.			
•  The	structural	monitoring	system	issues	alarm	notification	
based	 on	 	 measurements	 by	 the	 on-structure	
instrumentation	 when	 pre-defined	 threshold	 values	 of	
structural	loads	are	passed.		
MONITORING SYSTEM, CABLE STAYED BRIDGE SITE
Safe	Work	Practices
Safe Access on Site
v Everyone can get to their place of work safely
v Edges from which people could fall are provided with
double guard rails or other suitable edge protection
v Holes are protected with clearly marked and fixed
covers to prevent falls
v Site is tidy
v Good Lighting
v Fenced off from public
Safe	Work	Practices
Working at Height
Height HAZARDS on Construction Sites
Holes in Floors, Gaps on Working Platforms, Shafts and Stairwells not
Adequately Covered, Barricaded, Fenced Off
v Using ladders or scaffolding without proper fixing
is crazy
v Never use incomplete scaffolding.
v Make sure there are hand rails and toe boards at all
edges
v Things fall on sites, wear your helmet
v Before starting work at heights check for clearance
from any overhead power lines
Height	Hazards,	Crane	Works	&	Misc.
LETHAL LADDERS
v  Right for the job. Would scaffolding
or a cherry picker be better?
v  In good shape
v  Secured near the top
v  On a firm base and footing
v  Rising at least 1 meter beyond the landing place or that there is
a proper hand hold
Always have a firm grip on the ladder and keep a good
balance
Ladders kill a lot of people.
Make sure the ladder is:-
Height	Hazards,	Crane	Works	&	Misc.
Wearing safety harness correctly brings
confidence…
CRANE SAFETY
•  The weight of the load must be carefully estimated
•  The crane must be fitted with an automatic safe load
indicator (one that works)
•  The crane must always work on a hard, level base
•  The load must be properly fixed and secured
•  The banksman must be trained to give clear signals
•  Third party inspection and trials
•  Testing and third party inspection of wire rope.
•  Checklist
Very Simply :-
Height	Hazards,	Crane	Works	&	Misc.
https://youtu.be/zO1WTxhdoNc
Safety Precautions at Cable Stayed Bridge Site…
Traffic Vehicles & Plant
v  Vehicles and pedestrians should be kept apart on- site
– separate them as much as possible using barriers
v  Adequate clearance around slewing vehicles
v  Avoid reversing where possible & use one-way
system
v  Vehicles should have reversing alarms/sirens
Height	Hazards,	Crane	Works	&	Misc.
Safe execution by
the side of track…..
Height	Hazards,	Crane	Works	&	Misc.
Indian Penal Code
(IPC)
Provision	in	IPC	&	SHE	Manual
Indian Penal Code (IPC)
Provision	in	IPC	&	SHE	Manual
This document defines the principal requirements of the
Employer on Safety, Health and Environment (SHE)
associated with the contractor / sub-contractor and any other
agency to be practiced at construction worksites at all time.
The SHE targets, goals and aim for the Works are to
achieve:
Ø  Zero total recordable injuries.
Ø  Zero reportable environmental incidents.
Ø  All personnel inducted in accordance with the approved
contractor SHE plan
Ø  Total compliance of conducting inspections and audits as
per approved SHE plan
Ø  100% incident recording and reporting
Ø  100% adherence of usage of appropriate PPEs at work.
Ø  Executing construction work with least disturbance to the
environment, adjoining road users and traffic.	
Provision	in	IPC	&	SHE	Manual
ELECTRICITY
•  Treat electricity with respect
•  Check constantly that cables are not damaged or
worn
•  Keep trailing cables off the ground and away
from water
•  Never overload or use makeshift plugs and fuses
Good practice with electricity at site:-
Provision	in	IPC	&	SHE	Manual
For electrical matter and for earthing, take
extra precautions…
No job is so important that it cannot be done safely
UNDER NO CIRCUMSTANCES ARE PERSONS
WORKING ON SITE TO PUT THEMSELVES IN
DANGER
BEST - BE Safe Today
All have to be careful…
Construction Safety Protocol:
Checks…
•  Ensuring work permits
•  Internal/ External safe audits in regular frequencies
•  Checklists throughout the construction phase
•  Display safety posters and assurance
•  Preparation of audit reports for check
•  Indentifying non conformant, non compliance
•  Near misses actions which has ability to cause risk
•  Legal requirements
SAFETY	PLEDGE	
Make it a habit
Watch	out	for….
WE,	CARE	FOR	THE	SAFETY	OF	YOUNG	AND	OLD	
	
ALL	 SHOULD	 FOLLOW	 THE	 SAFETY	 	 RULES	 AS	
DISCUSSED	AND	TOLD					
AFTER	THOUGHT.….
Safety - a small investment for a
rich future.
	
	
	
Safety can distinguish you. Lack
of safety can extinguish you.
Safety comes in cans :
I can, you can, we can.
	
ALERT TODAY –
ALIVE TOMORROW
Quality of Food is important for him. Quality n Safety during
Construction is important for us.
Quality	&	Safety	do	not	cost	extra		
Never	implement	a	project	unless	all	resources	are	available	
and	quality	&	safety	issues	are	addressed
धन्यवाद
THANK	YOU	
BE	ALERT,	BE	SAFE

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