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Webinar: Data Driven Maintenance
Data Driven Maintenance
Webinar
May 30, 2024
Presenter: Jules Oudmans
Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
3
DDM: The Traditional Thinking (Still)
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
New !
Run to failure to collect
data to predict ?
Time & Knowledge
Intensive !
4
DDM: The Right Approach
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
Use the data you have in:
AVEVA PI, Wonderware Historian
Proficy Historian, Exaquantum,
IP21, PHD, Etc.
Focus on Failure Mechanisms
– Make your FMECAs Live !


5
FMECA
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
Causes:
Excessive load
Fatigue
Lack of lubrication
Excessive
temperature
Source: https://ieeexplore.ieee.org/document/7380277
Consequences:
Decreased Pump Speed
Decreased Torque
Vibration
Abnormal Noise
Risk: Bearing Deformation/Fraction Burn
More Information: https://www.ureason.com/download-
fmea-handbook-for-control-valves/#downloadFMEA
6
DDM Wider Scope – D3M Model
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
Source: Journal of Manufacturing Technology Management ISSN: 1741-038X
7
Move to Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
Drawbacks
• TCO:
➢ Costs to run, develop & maintain
➢ People: Support technology stack
➢ People: Data (Science) savvy
maintenance/reliability engineers
• Time to develop
• Off core competencies
Benefits
• Total control
➢ Access
➢ Data
➢ Security
• Full ownership
Build Build
8
Move to Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
9
Drawbacks
• Integration(s)
• Vendor lock-in
• Data lock-in
Benefits
• Start today
• Lower TCO
• Data sharing
• Leverage external skills
& expertise
• Allows teams to focus on
core competencies
Buy Buy
Example – Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
10
Data
• Valve Actuator DPPs
• Setpoint & Position
Example – Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
11
Example – Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
12
Stiction and Stick-Slip
! Low air pressure
!
High TRQ on valve
packing
! Damaged packing
Severe stiction and stick-slip is automatically detected, and
recommendations are provided situation dependent
Example – Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
13
Positioner Calibration
Positioners are essential to accurate and fast control loops they enable
strict control (measure/compare/adjust) when they are off precision of
control is lost
! Positioner stable
offset - recalibrate
Example – Data Driven Maintenance
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
14
Remaining Useful Lifetime
D3M Model Adopted
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
15
UReason
Asset Performance Management Software
Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may
not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder
16
On Device / Edge / On-Premise & Cloud
As Suite and Specific Asset Apps
20+ Years in Business
Monitoring and optimization of components, assets and
processes with data
Industry Know-How
Industry, Maintenance, Data, Data Science, OT and IT
Low Code Development
Platform
APM Studio
Asset Apps by UReason
(Valve, Pump, Motor)
Q&A
Webinar
Thank You
The Netherlands
UReason
Boomgaardsstraat 32
3012 XD Rotterdam
The Netherlands
United Kingdom
UReason – United
Kingdom Regus Winnersh
Triangle, Building 220,
Wharfedale Road,
Wokingham, RG41 5TP,
United Kingdom
Estonia
UReason – Estonia
Lift99 Telliskivi 60a/5,
B-building, 10412
Tallinn, Estonia
w w w . u r e a s o n . c o m

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Data Driven Maintenance | UReason Webinar

  • 1. Webinar: Data Driven Maintenance
  • 2. Data Driven Maintenance Webinar May 30, 2024 Presenter: Jules Oudmans
  • 3. Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 3
  • 4. DDM: The Traditional Thinking (Still) Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder New ! Run to failure to collect data to predict ? Time & Knowledge Intensive ! 4
  • 5. DDM: The Right Approach Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Use the data you have in: AVEVA PI, Wonderware Historian Proficy Historian, Exaquantum, IP21, PHD, Etc. Focus on Failure Mechanisms – Make your FMECAs Live !   5
  • 6. FMECA Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Causes: Excessive load Fatigue Lack of lubrication Excessive temperature Source: https://ieeexplore.ieee.org/document/7380277 Consequences: Decreased Pump Speed Decreased Torque Vibration Abnormal Noise Risk: Bearing Deformation/Fraction Burn More Information: https://www.ureason.com/download- fmea-handbook-for-control-valves/#downloadFMEA 6
  • 7. DDM Wider Scope – D3M Model Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Source: Journal of Manufacturing Technology Management ISSN: 1741-038X 7
  • 8. Move to Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder Drawbacks • TCO: ➢ Costs to run, develop & maintain ➢ People: Support technology stack ➢ People: Data (Science) savvy maintenance/reliability engineers • Time to develop • Off core competencies Benefits • Total control ➢ Access ➢ Data ➢ Security • Full ownership Build Build 8
  • 9. Move to Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 9 Drawbacks • Integration(s) • Vendor lock-in • Data lock-in Benefits • Start today • Lower TCO • Data sharing • Leverage external skills & expertise • Allows teams to focus on core competencies Buy Buy
  • 10. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 10 Data • Valve Actuator DPPs • Setpoint & Position
  • 11. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 11
  • 12. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 12 Stiction and Stick-Slip ! Low air pressure ! High TRQ on valve packing ! Damaged packing Severe stiction and stick-slip is automatically detected, and recommendations are provided situation dependent
  • 13. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 13 Positioner Calibration Positioners are essential to accurate and fast control loops they enable strict control (measure/compare/adjust) when they are off precision of control is lost ! Positioner stable offset - recalibrate
  • 14. Example – Data Driven Maintenance Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 14 Remaining Useful Lifetime
  • 15. D3M Model Adopted Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 15
  • 16. UReason Asset Performance Management Software Copyright © 2024 UReason. All rights reserved. This presentation or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of the author or rights holder 16 On Device / Edge / On-Premise & Cloud As Suite and Specific Asset Apps 20+ Years in Business Monitoring and optimization of components, assets and processes with data Industry Know-How Industry, Maintenance, Data, Data Science, OT and IT Low Code Development Platform APM Studio Asset Apps by UReason (Valve, Pump, Motor)
  • 18. Thank You The Netherlands UReason Boomgaardsstraat 32 3012 XD Rotterdam The Netherlands United Kingdom UReason – United Kingdom Regus Winnersh Triangle, Building 220, Wharfedale Road, Wokingham, RG41 5TP, United Kingdom Estonia UReason – Estonia Lift99 Telliskivi 60a/5, B-building, 10412 Tallinn, Estonia w w w . u r e a s o n . c o m