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12/20/2013

Experimental Study Of Lightweight Tracked
Vehicle Performance On Dry Granular Materials.

Carmine Senatore*, Paramsothy Jayakumar†, and Karl Iagnemma*
* Massachusetts Institute of Technology, Cambridge, MA, USA
†U.S. Army TARDEC Warren, MI, USA

1
12/20/2013

Motivation
• Evaluate the performance
of lightweight tracked
vehicles on granular media
• Understand modeling
shortcomings
• Highlight future directions in
track modeling

2

2
12/20/2013

Outline
• Experimental Setup
– Terramechanics test rig
– Single track device

•
•
•
•
•

Experimental Plan Overview
Experimental results
Semi-Empirical Modeling
Experiments vs. Models
Conclusions
3

3
12/20/2013

Terramechanics Test Rig
A motor drives
the horizontal
carriage.

Draw-wire encoder
for sinkage
measurement

Vertical
load
control

6-axis
F/T
Sensor

Torque
sensor

A motor
drives the
track

Mojave Mars
Simulant

Quikrete
Medium Sand

Quikrete
All Purpose Gravel

4

4
12/20/2013

Single Track
92 shore A durometer toothed belt
Tensioner

Trailing arms
Road Wheels

5.5 mm

33 mm

250 mm

5

5
12/20/2013

Single Track
DC Motor

Torque
Sensor

Flexible
Coupling

Bevel
Gears
Drive
Pulleys

6

6
12/20/2013

Experimental Plan Overview

Fz Range

Slip Levels

Terrains
Mars Simulant

125 N
155 N
190 N

± 50 %

Medium Sand
Gravel

7

7
12/20/2013

8

8
12/20/2013

Traction Coefficient - Fx/Fz

0.6

Mars
Sand

Fz = 125 N
Fz = 155 N
Fz = 190 N

0.4
0.2
0
-0.2
-0.4
-0.6
-0.6

-0.4

-0.2

0

0.2

0.4

Slip
30

10

Sinkage [mm]

Torque - T [Nm]

8
6
4
2
0
-2
-0.6

25

20

15

9
-0.4

-0.2

0
Slip

0.2

0.4

-0.6

-0.4

-0.2

0

0.2

0.4

Slip

9
12/20/2013

Traction Coefficient - Fx/Fz

0.4

Medium
Sand

Fz = 125 N
Fz = 155 N
Fz = 190 N

0.2
0
-0.2
-0.4
-0.6
-0.5

8

0.5

45
40
Sinkage [mm]

6
Torque - T [Nm]

0
Slip

4
2

35
30
25
20

0

15
-2

10
-0.5

0
Slip

0.5

10
-0.4

-0.2

0
Slip

0.2

0.4

0.6

10
12/20/2013

Fz = 125 N
Fz = 155 N
Fz = 190 N

Traction Coefficient - Fx/Fz

0.4

Gravel

0.2
0
-0.2
-0.4
-0.6
-0.5

0.5

35

10

30
Sinkage [mm]

8
Torque - T [Nm]

0
Slip

6
4
2

25
20
15
10

0

5

-2

0

11
-0.5

0
Slip

0.5

-0.5

0
Slip

0.5

11
12/20/2013

Comparison for Fz = 125 N
Mars

Gravel

Medium Sand

Traction Coefficient - Fx/Fz

0.6

Mars
Medium Sand
Gravel

0.4
0.2
0
-0.2
-0.4
-0.6
-0.6

-0.4

-0.2

0
Slip

0.2

0.4

0.6

12

12
12/20/2013

Modeling
• Excluding numerical-intensive approaches (DEM/FEA)
the vast majority of models for tracked vehicles are
based on Bekker, Wong, and Muri’s work.
• Sinkage is calculated through Bekker’s pressure-sinkage
equation:

• Maximum traction is deduced from Mohr-Coulomb failure
criterion
13

13
12/20/2013

Modeling
0
• For frictional materials
cohesion is zero and
friction dominates trust.

Material
Mars

1.4

846

6708

600

35

0.0006

Medium Sand

1.0

-20

3130

1500

34

0.0006

Gravel

n/a

n/a

n/a

n/a

30

n/a

14

14
12/20/2013

Modeling
• Basic Wong Model (BWM) over estimates drawbar
mostly because it does not predict sinkage correctly
• Model Assumptions:
– Track is rigid
– Uniform ground pressure
– Continuous shear stress representation

Drawbar - Fx [N]

100

BWM @ Fz = 190 N

BWM @ Fz = 190 N
BWM @ Fz = 125 N

BWM @ Fz = 125 N

25
Sinkage [mm]

150

50
0
-50

20
15
10

-100
5

-150
-0.6

-0.4

-0.2

0
Slip

0.2

0.4

-0.6

-0.4

-0.2

0

0.2

15

0.4

Slip

15
12/20/2013

Modeling
• Advanced Wong Model (AWM) assumptions:
Track is a flexible belt
Belt tension between road wheels is function of shear stress
Terrain reaction force follows Bekker pressure-sinkage equation
Shear Stress resets when normal load decreases
Fx

Sinkage [m]

0.4

Fz

0.2
0
-0.2
0.05

0.1

0

Stress [kPa]

–
–
–
–

0.15
Length [m]

0.2

0.25

-5
-10
16

0.05

0.1

0.15
Length [m]

0.2

0.25

16
12/20/2013

Modeling
• AWM produces results closer to the measured data.
• AWM does not incorporate slip-sinkage effects (i.e,
sinkage response is flat)

120
100

100

AWM @ Fz = 125 N

80

80

Drawbar - Fx [N]

Drawbar - Fx [N]

120

AWM @ Fz = 190 N

60
40

Mars

20
0

60
40
20

Medium Sand

0
-20

-20

-40
0

0.1

0.2
Slip

0.3

0.4

0

0.1

0.2

0.3

0.4

17

0.5

Slip

17
12/20/2013

Conclusions
• The experiments highlighted that track performances are
mildly sensitive to the three granular materials under
investigation.
• Basic Wong Model showed to be inappropriate for
detailed analysis.
• Advanced Wong Model produced better predictions of
track performance.
• Both models showed to be sensitive to pressure-sinkage
parameters while the experiments showed that track
performances are not influenced by pressure-sinkage
behaviour.
18

18
12/20/2013

19

19

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Experimental Study of Lightweight Tracked Vehicle Performance on Dry Granular Materials.Paper81662

  • 1. 12/20/2013 Experimental Study Of Lightweight Tracked Vehicle Performance On Dry Granular Materials. Carmine Senatore*, Paramsothy Jayakumar†, and Karl Iagnemma* * Massachusetts Institute of Technology, Cambridge, MA, USA †U.S. Army TARDEC Warren, MI, USA 1
  • 2. 12/20/2013 Motivation • Evaluate the performance of lightweight tracked vehicles on granular media • Understand modeling shortcomings • Highlight future directions in track modeling 2 2
  • 3. 12/20/2013 Outline • Experimental Setup – Terramechanics test rig – Single track device • • • • • Experimental Plan Overview Experimental results Semi-Empirical Modeling Experiments vs. Models Conclusions 3 3
  • 4. 12/20/2013 Terramechanics Test Rig A motor drives the horizontal carriage. Draw-wire encoder for sinkage measurement Vertical load control 6-axis F/T Sensor Torque sensor A motor drives the track Mojave Mars Simulant Quikrete Medium Sand Quikrete All Purpose Gravel 4 4
  • 5. 12/20/2013 Single Track 92 shore A durometer toothed belt Tensioner Trailing arms Road Wheels 5.5 mm 33 mm 250 mm 5 5
  • 7. 12/20/2013 Experimental Plan Overview Fz Range Slip Levels Terrains Mars Simulant 125 N 155 N 190 N ± 50 % Medium Sand Gravel 7 7
  • 9. 12/20/2013 Traction Coefficient - Fx/Fz 0.6 Mars Sand Fz = 125 N Fz = 155 N Fz = 190 N 0.4 0.2 0 -0.2 -0.4 -0.6 -0.6 -0.4 -0.2 0 0.2 0.4 Slip 30 10 Sinkage [mm] Torque - T [Nm] 8 6 4 2 0 -2 -0.6 25 20 15 9 -0.4 -0.2 0 Slip 0.2 0.4 -0.6 -0.4 -0.2 0 0.2 0.4 Slip 9
  • 10. 12/20/2013 Traction Coefficient - Fx/Fz 0.4 Medium Sand Fz = 125 N Fz = 155 N Fz = 190 N 0.2 0 -0.2 -0.4 -0.6 -0.5 8 0.5 45 40 Sinkage [mm] 6 Torque - T [Nm] 0 Slip 4 2 35 30 25 20 0 15 -2 10 -0.5 0 Slip 0.5 10 -0.4 -0.2 0 Slip 0.2 0.4 0.6 10
  • 11. 12/20/2013 Fz = 125 N Fz = 155 N Fz = 190 N Traction Coefficient - Fx/Fz 0.4 Gravel 0.2 0 -0.2 -0.4 -0.6 -0.5 0.5 35 10 30 Sinkage [mm] 8 Torque - T [Nm] 0 Slip 6 4 2 25 20 15 10 0 5 -2 0 11 -0.5 0 Slip 0.5 -0.5 0 Slip 0.5 11
  • 12. 12/20/2013 Comparison for Fz = 125 N Mars Gravel Medium Sand Traction Coefficient - Fx/Fz 0.6 Mars Medium Sand Gravel 0.4 0.2 0 -0.2 -0.4 -0.6 -0.6 -0.4 -0.2 0 Slip 0.2 0.4 0.6 12 12
  • 13. 12/20/2013 Modeling • Excluding numerical-intensive approaches (DEM/FEA) the vast majority of models for tracked vehicles are based on Bekker, Wong, and Muri’s work. • Sinkage is calculated through Bekker’s pressure-sinkage equation: • Maximum traction is deduced from Mohr-Coulomb failure criterion 13 13
  • 14. 12/20/2013 Modeling 0 • For frictional materials cohesion is zero and friction dominates trust. Material Mars 1.4 846 6708 600 35 0.0006 Medium Sand 1.0 -20 3130 1500 34 0.0006 Gravel n/a n/a n/a n/a 30 n/a 14 14
  • 15. 12/20/2013 Modeling • Basic Wong Model (BWM) over estimates drawbar mostly because it does not predict sinkage correctly • Model Assumptions: – Track is rigid – Uniform ground pressure – Continuous shear stress representation Drawbar - Fx [N] 100 BWM @ Fz = 190 N BWM @ Fz = 190 N BWM @ Fz = 125 N BWM @ Fz = 125 N 25 Sinkage [mm] 150 50 0 -50 20 15 10 -100 5 -150 -0.6 -0.4 -0.2 0 Slip 0.2 0.4 -0.6 -0.4 -0.2 0 0.2 15 0.4 Slip 15
  • 16. 12/20/2013 Modeling • Advanced Wong Model (AWM) assumptions: Track is a flexible belt Belt tension between road wheels is function of shear stress Terrain reaction force follows Bekker pressure-sinkage equation Shear Stress resets when normal load decreases Fx Sinkage [m] 0.4 Fz 0.2 0 -0.2 0.05 0.1 0 Stress [kPa] – – – – 0.15 Length [m] 0.2 0.25 -5 -10 16 0.05 0.1 0.15 Length [m] 0.2 0.25 16
  • 17. 12/20/2013 Modeling • AWM produces results closer to the measured data. • AWM does not incorporate slip-sinkage effects (i.e, sinkage response is flat) 120 100 100 AWM @ Fz = 125 N 80 80 Drawbar - Fx [N] Drawbar - Fx [N] 120 AWM @ Fz = 190 N 60 40 Mars 20 0 60 40 20 Medium Sand 0 -20 -20 -40 0 0.1 0.2 Slip 0.3 0.4 0 0.1 0.2 0.3 0.4 17 0.5 Slip 17
  • 18. 12/20/2013 Conclusions • The experiments highlighted that track performances are mildly sensitive to the three granular materials under investigation. • Basic Wong Model showed to be inappropriate for detailed analysis. • Advanced Wong Model produced better predictions of track performance. • Both models showed to be sensitive to pressure-sinkage parameters while the experiments showed that track performances are not influenced by pressure-sinkage behaviour. 18 18