Thomas D. Gillespie, Ph.D.
Research Professor Emeritus, The University of Michigan
Director of Product Planning, Mechanical Simulation Corporation
ISTVS 8th Americas Conference
Simulation Applications in Mobility
Research
Simulation Questions
In what areas can truck simulation tools help us
understand the mechanics affecting on/off-road mobility?
Do Performance Based Standards being developed for
on-highway trucks point the way for designing better
off/on-road vehicles?
What are some of the new technologies for powertrain
control being developed by the automotive industries
that could potentially improve mobility of off/on-road
vehicles?
3
Engineering plotter
Surface animator
Vehicle math model solversGraphical database
What Is Simulation?
• Computes time-based vehicle motion
• High fidelity models
• All in one, turn key program
• Multiple examples
• Built-in animation
• Built-in plotter
• Runs in real time
Areas where simulation help us understand the
mechanics affecting on/off-road mobility?
Simulation creates a virtual vehicle for testing:
Mobility/tractive performance – propulsion and braking
Turning behavior – agility and maneuverability
Rollover – static and dynamic
Ride – crew comfort and fatigue
Examples of Mobility Simulation
Severe Bump Test Course
Rollover Threshold
Tire Forces when Maneuvering
Do Performance Based Standards being developed
for on-highway trucks point the way for designing
better off/on-road vehicles?
Gradeability and turning quantify maneuvering
performance
Startability on grades (PBS 15% slopes)
10x10 gradeability on slippery terrain
Front axle friction demand when turning multi-axle
vehicles
New technologies for powertrain control from the
automotive industries
Advanced 4WD/AWD systems
Broad class of powertrain systems
Differences between manufacturers, models and brands
All controls throttle and brakes automatically to increase mobility
Crawl control
Powertrain Example -- Ford Intelligent 4WD
Ford Intelligent 4WD Features
Normal: Default FWD with RWD as needed
Mud/Ruts: Aggressive throttle response, limited
upshifting and de-sensitized ESC to allow more spin
Snow/Grass/Gravel*: More responsive upshifting
with engine torque controlled for traction
Sand*: Tuned to allow aggressive wheel spin for
traction
Hill Descent: Sets and maintains constant speed
during hill descent
*ABS mode changes to allow material build up in front of the tire
Toyota Multi-Terrain Select System
with Crawl Control
Regulates wheel spin by control of throttle and brake
Crawl Control
Set speed from 1 – 5 mph
System controls throttle and brakes, driver only steers
Example of Off-road Simulation
Crusher is a high-mobility autonomous vehicle
Developed by National Robotics Engineering Center, Pittsburgh PA
6x6 vehicle with skid steer
Advanced high speed model was tested using TruckSim
Ref: DARPA Project, Carnegie Mellon University
National Robotics Engineering Center
End

Simulation Applications in Mobility Research

  • 1.
    Thomas D. Gillespie,Ph.D. Research Professor Emeritus, The University of Michigan Director of Product Planning, Mechanical Simulation Corporation ISTVS 8th Americas Conference Simulation Applications in Mobility Research
  • 2.
    Simulation Questions In whatareas can truck simulation tools help us understand the mechanics affecting on/off-road mobility? Do Performance Based Standards being developed for on-highway trucks point the way for designing better off/on-road vehicles? What are some of the new technologies for powertrain control being developed by the automotive industries that could potentially improve mobility of off/on-road vehicles?
  • 3.
    3 Engineering plotter Surface animator Vehiclemath model solversGraphical database What Is Simulation? • Computes time-based vehicle motion • High fidelity models • All in one, turn key program • Multiple examples • Built-in animation • Built-in plotter • Runs in real time
  • 4.
    Areas where simulationhelp us understand the mechanics affecting on/off-road mobility? Simulation creates a virtual vehicle for testing: Mobility/tractive performance – propulsion and braking Turning behavior – agility and maneuverability Rollover – static and dynamic Ride – crew comfort and fatigue
  • 5.
    Examples of MobilitySimulation Severe Bump Test Course Rollover Threshold Tire Forces when Maneuvering
  • 6.
    Do Performance BasedStandards being developed for on-highway trucks point the way for designing better off/on-road vehicles? Gradeability and turning quantify maneuvering performance Startability on grades (PBS 15% slopes) 10x10 gradeability on slippery terrain Front axle friction demand when turning multi-axle vehicles
  • 7.
    New technologies forpowertrain control from the automotive industries Advanced 4WD/AWD systems Broad class of powertrain systems Differences between manufacturers, models and brands All controls throttle and brakes automatically to increase mobility Crawl control
  • 8.
    Powertrain Example --Ford Intelligent 4WD
  • 9.
    Ford Intelligent 4WDFeatures Normal: Default FWD with RWD as needed Mud/Ruts: Aggressive throttle response, limited upshifting and de-sensitized ESC to allow more spin Snow/Grass/Gravel*: More responsive upshifting with engine torque controlled for traction Sand*: Tuned to allow aggressive wheel spin for traction Hill Descent: Sets and maintains constant speed during hill descent *ABS mode changes to allow material build up in front of the tire
  • 10.
    Toyota Multi-Terrain SelectSystem with Crawl Control Regulates wheel spin by control of throttle and brake Crawl Control Set speed from 1 – 5 mph System controls throttle and brakes, driver only steers
  • 11.
    Example of Off-roadSimulation Crusher is a high-mobility autonomous vehicle Developed by National Robotics Engineering Center, Pittsburgh PA 6x6 vehicle with skid steer Advanced high speed model was tested using TruckSim Ref: DARPA Project, Carnegie Mellon University National Robotics Engineering Center
  • 12.