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Introduction to Mass
Transfer
Mass transfer is a fundamental concept in bioprocess
engineering, involving the movement of substances
within a system. It plays a crucial role in various
bioprocesses, impacting the efficiency and
effectiveness of these processes.
ErikaY.OrtizMontoya
eortiz@icesi.edu.co
FacultaddeIngeniería,DiseñoyCienciasaplicadas
Febrero2024
Mass transfer
“Mass transfer occurs in mixtures containing concentration variations. For example,
when dye is dropped into a pail of water, mass transfer processes are responsible for the
movement of dye molecules through the water until equilibrium is established and the
concentration is uniform. Mass is transferred from one location to another under the
influence of a concentration difference or concentration gradient in the system.
There are many situations in bioprocessing where the concentrations of compounds are
not uniform; we rely on mechanisms of mass transfer to transport material from regions
of high concentration to regions where the concentration is initially low.”
1 2
Mass transfer
Oxygen supply in fermenters for aerobic
culture. The oxygen concentration on the
bubble's surface is higher than that of the
liquid. This concentration gradient promotes
oxygen transfer from the bubbles to the
medium.
Penicillin is extracted from fermentation broth
using organic solvents. When the solvent is added
to the medium, the high concentration of
penicillin in the aqueous phase and the low
concentration in the organic phase cause the
mass transfer of penicillin to the solvent.
MOLECULAR DIFFUSION
If the gradient is maintained by constantly supplying material to the region of high
concentration and removing it from the region of low concentration, diffusion will
be continuous. This situation is often exploited in mass transfer operations and
reaction systems.
Molecular diffusion is the movement of
component molecules in a mixture under the
influence of a concentration difference in the
system.
Diffusion of molecules occurs in the direction required to destroy
the concentration gradient, that is, from regions of high
concentration to regions of low concentration
Diffusion Theory
Concentration gradient of component A inducing mass
transfer across area a.
Consider a closed system containing
molecular components A and B. Initially,
the concentration of A in the system is not
uniform; as indicated in the figure,
concentration CA varies from CA1 to CA2
as a function of distance y.
In response to this concentration
gradient, molecules of A will diffuse away
from the region of high concentration until
eventually the whole system acquires
uniform composition.
If there is no large-scale fluid motion in
the system (e.g., due to stirring), mixing
occurs solely by molecular movement.
Assume that mass transfer of A occurs across area a perpendicular to the direction
of
diffusion. In single-phase systems, the rate of mass transfer due to molecular
diffusion is given by Fick’s law of diffusion, which states that the mass flux is
proportional to the concentration gradient:
JA is the mass flux of component A, NA is the rate of
mass transfer of component A, a is the area across
which mass transfer occurs, DAB is the binary
diffusion coefficient or diffusivity of component A in a
mixture of A and B, CA is the concentration of
component A, and y is distance. dCA/dy is the
concentration gradient, or change in concentration of
A with distance.
Diffusion Theory
Fick's Law of Diffusion
Principle Basis
Fick's law describes the
diffusion process
quantitatively, relating the flux
of a substance to the
concentration gradient and
diffusivity.
Application in Bioprocesses
This law provides a
fundamental framework for
understanding and predicting
mass transfer phenomena,
guiding the design and
optimization of bioprocess
operations.
MASS
TRANSFER G-
L
An important example of mass transfer in
bioprocessing is the supply of oxygen in
fermenters for aerobic culture. The
concentration of oxygen at the surface of air
bubbles is high compared with that in the bulk
of the liquid; this concentration gradient
promotes oxygen transfer from the bubbles into
the medium.
Definition of Molecular Diffusion
1 Intrinsic Process
Molecular diffusion
refers to the
spontaneous movement
of molecules from an
area of higher
concentration to an area
of lower concentration,
driven by the random
motion of molecules.
2 Rate of Diffusion
The rate of molecular
diffusion is influenced by
factors such as
concentration gradient,
temperature, and the
diffusing species'
properties.
3 Role in Bioprocesses
Molecular diffusion is
crucial for the transport
of nutrients, gases, and
metabolites in
bioprocesses, affecting
overall productivity and
product quality.
Importance of Molecular Diffusion in
Bioprocesses
Cellular Nutrient
Uptake
Molecular diffusion enables
the supply of essential
nutrients to cells,
supporting their growth and
metabolic activities within
bioprocess environments.
Waste Product
Removal
Efficient molecular diffusion
facilitates the removal of
waste products generated
during cellular activities,
maintaining optimal
conditions for
bioprocesses.
Gas Exchange
Biological systems rely on
molecular diffusion for the
exchange of gases, such
as oxygen and carbon
dioxide, necessary for
respiration and metabolic
processes.
Role of diffusion in bioprocessing
¿why is diffusive transport
important?
1 Scale of mixing
Mixing on a molecular scale
therefore relies on diffusion as
the final step in the mixing
process.
2 Solid-phase reaction.
Mass transfer within solid
particles is usually unassisted
by bulk fluid convection;
therefore, the only mechanism
for intraparticle mass transfer is
molecular diffusion.
3 Mass transfer across phase boundaries
When different phases come into contact, the fluid velocity near the phase
interface is decreased significantly and diffusion becomes crucial for mass
transfer (Oxygen transfer from gas bubbles to fermentation broth, penicillin
recovery from aqueous to organic liquid, and glucose uptake from liquid
medium into mould pellets)
Film theory: Mass transfer between pha
Mass transfer of solute from one phase to
another involves transport from the bulk of
one phase to the phase boundary or
interface, then movement from the interface
into the bulk of the second phase.
The film theory is based on the idea that a
fluid film or mass transfer boundary layer
forms wherever there is contact between two
phases.
Film theory: Mass transfer between pha
According to the film theory, turbulence in each
fluid dies out at the phase boundary. A thin film of
relatively stagnant fluid exists on either side of the
interface; mass transfer through this film is effected
solely by molecular diffusion.
Most of the resistance to mass transfer resides in
the liquid films rather than in the bulk liquid. For
practical purposes it is generally assumed that
there is negligible resistance to transport at the
interface itself; this is equivalent to assuming that
the phases are in equilibrium at the plane of
contact.
Applications of Diffusion Theory in
Bioprocesses
Biological Separations
Diffusion theory drives the
development of precise
separation techniques for
isolating biomolecules and
cells, essential in bioprocess
purification and analysis.
Drug Delivery Systems
Understanding diffusion
mechanisms is critical for
designing efficient drug
delivery systems, ensuring
targeted and controlled
distribution of
pharmaceutical agents.
Bioremediation
Strategies
Diffusion principles underpin
bioremediation approaches,
facilitating the removal of
pollutants and contaminants
from environmental and
industrial settings.
Conclusion and Key Takeaways
Process Efficiency
Optimizing mass
transfer processes is
essential for enhancing
bioprocess efficiency,
influencing product
yield and quality.
Product Quality
Maintaining precise
control over molecular
diffusion contributes to
consistent product
quality and purity in
bioprocess
applications.
Continuous
Improvement
Constant research and
innovation in mass
transfer phenomena
are crucial for
advancing bioprocess
technologies and
capabilities.

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Introduction-to-Mass-Transfer in fermentation

  • 1. Introduction to Mass Transfer Mass transfer is a fundamental concept in bioprocess engineering, involving the movement of substances within a system. It plays a crucial role in various bioprocesses, impacting the efficiency and effectiveness of these processes. ErikaY.OrtizMontoya eortiz@icesi.edu.co FacultaddeIngeniería,DiseñoyCienciasaplicadas Febrero2024
  • 2. Mass transfer “Mass transfer occurs in mixtures containing concentration variations. For example, when dye is dropped into a pail of water, mass transfer processes are responsible for the movement of dye molecules through the water until equilibrium is established and the concentration is uniform. Mass is transferred from one location to another under the influence of a concentration difference or concentration gradient in the system. There are many situations in bioprocessing where the concentrations of compounds are not uniform; we rely on mechanisms of mass transfer to transport material from regions of high concentration to regions where the concentration is initially low.”
  • 3. 1 2 Mass transfer Oxygen supply in fermenters for aerobic culture. The oxygen concentration on the bubble's surface is higher than that of the liquid. This concentration gradient promotes oxygen transfer from the bubbles to the medium. Penicillin is extracted from fermentation broth using organic solvents. When the solvent is added to the medium, the high concentration of penicillin in the aqueous phase and the low concentration in the organic phase cause the mass transfer of penicillin to the solvent.
  • 4. MOLECULAR DIFFUSION If the gradient is maintained by constantly supplying material to the region of high concentration and removing it from the region of low concentration, diffusion will be continuous. This situation is often exploited in mass transfer operations and reaction systems. Molecular diffusion is the movement of component molecules in a mixture under the influence of a concentration difference in the system. Diffusion of molecules occurs in the direction required to destroy the concentration gradient, that is, from regions of high concentration to regions of low concentration
  • 5. Diffusion Theory Concentration gradient of component A inducing mass transfer across area a. Consider a closed system containing molecular components A and B. Initially, the concentration of A in the system is not uniform; as indicated in the figure, concentration CA varies from CA1 to CA2 as a function of distance y. In response to this concentration gradient, molecules of A will diffuse away from the region of high concentration until eventually the whole system acquires uniform composition. If there is no large-scale fluid motion in the system (e.g., due to stirring), mixing occurs solely by molecular movement.
  • 6. Assume that mass transfer of A occurs across area a perpendicular to the direction of diffusion. In single-phase systems, the rate of mass transfer due to molecular diffusion is given by Fick’s law of diffusion, which states that the mass flux is proportional to the concentration gradient: JA is the mass flux of component A, NA is the rate of mass transfer of component A, a is the area across which mass transfer occurs, DAB is the binary diffusion coefficient or diffusivity of component A in a mixture of A and B, CA is the concentration of component A, and y is distance. dCA/dy is the concentration gradient, or change in concentration of A with distance. Diffusion Theory
  • 7. Fick's Law of Diffusion Principle Basis Fick's law describes the diffusion process quantitatively, relating the flux of a substance to the concentration gradient and diffusivity. Application in Bioprocesses This law provides a fundamental framework for understanding and predicting mass transfer phenomena, guiding the design and optimization of bioprocess operations.
  • 8. MASS TRANSFER G- L An important example of mass transfer in bioprocessing is the supply of oxygen in fermenters for aerobic culture. The concentration of oxygen at the surface of air bubbles is high compared with that in the bulk of the liquid; this concentration gradient promotes oxygen transfer from the bubbles into the medium.
  • 9. Definition of Molecular Diffusion 1 Intrinsic Process Molecular diffusion refers to the spontaneous movement of molecules from an area of higher concentration to an area of lower concentration, driven by the random motion of molecules. 2 Rate of Diffusion The rate of molecular diffusion is influenced by factors such as concentration gradient, temperature, and the diffusing species' properties. 3 Role in Bioprocesses Molecular diffusion is crucial for the transport of nutrients, gases, and metabolites in bioprocesses, affecting overall productivity and product quality.
  • 10. Importance of Molecular Diffusion in Bioprocesses Cellular Nutrient Uptake Molecular diffusion enables the supply of essential nutrients to cells, supporting their growth and metabolic activities within bioprocess environments. Waste Product Removal Efficient molecular diffusion facilitates the removal of waste products generated during cellular activities, maintaining optimal conditions for bioprocesses. Gas Exchange Biological systems rely on molecular diffusion for the exchange of gases, such as oxygen and carbon dioxide, necessary for respiration and metabolic processes.
  • 11. Role of diffusion in bioprocessing ¿why is diffusive transport important? 1 Scale of mixing Mixing on a molecular scale therefore relies on diffusion as the final step in the mixing process. 2 Solid-phase reaction. Mass transfer within solid particles is usually unassisted by bulk fluid convection; therefore, the only mechanism for intraparticle mass transfer is molecular diffusion. 3 Mass transfer across phase boundaries When different phases come into contact, the fluid velocity near the phase interface is decreased significantly and diffusion becomes crucial for mass transfer (Oxygen transfer from gas bubbles to fermentation broth, penicillin recovery from aqueous to organic liquid, and glucose uptake from liquid medium into mould pellets)
  • 12. Film theory: Mass transfer between pha Mass transfer of solute from one phase to another involves transport from the bulk of one phase to the phase boundary or interface, then movement from the interface into the bulk of the second phase. The film theory is based on the idea that a fluid film or mass transfer boundary layer forms wherever there is contact between two phases.
  • 13. Film theory: Mass transfer between pha According to the film theory, turbulence in each fluid dies out at the phase boundary. A thin film of relatively stagnant fluid exists on either side of the interface; mass transfer through this film is effected solely by molecular diffusion. Most of the resistance to mass transfer resides in the liquid films rather than in the bulk liquid. For practical purposes it is generally assumed that there is negligible resistance to transport at the interface itself; this is equivalent to assuming that the phases are in equilibrium at the plane of contact.
  • 14. Applications of Diffusion Theory in Bioprocesses Biological Separations Diffusion theory drives the development of precise separation techniques for isolating biomolecules and cells, essential in bioprocess purification and analysis. Drug Delivery Systems Understanding diffusion mechanisms is critical for designing efficient drug delivery systems, ensuring targeted and controlled distribution of pharmaceutical agents. Bioremediation Strategies Diffusion principles underpin bioremediation approaches, facilitating the removal of pollutants and contaminants from environmental and industrial settings.
  • 15. Conclusion and Key Takeaways Process Efficiency Optimizing mass transfer processes is essential for enhancing bioprocess efficiency, influencing product yield and quality. Product Quality Maintaining precise control over molecular diffusion contributes to consistent product quality and purity in bioprocess applications. Continuous Improvement Constant research and innovation in mass transfer phenomena are crucial for advancing bioprocess technologies and capabilities.