The document discusses flexible manufacturing systems (FMS). It provides a history of FMS, describing how the concept originated in the 1960s and was first implemented by companies in the US, Germany, Russia, and Japan. It defines an FMS as an automated machine cell consisting of interconnected processing workstations and automated material handling. FMS offers benefits like reduced costs, optimized cycle times, and flexibility to handle different part styles and quick changeovers. It classifies FMS based on the number of machines and describes common components and layouts of FMS. Potential applications and advantages are also outlined, along with challenges associated with implementing FMS.
What is process planning .Difficulties in traditional process planning,CAPP Model,Types of CAPP ,1.Retrieval type CAPP (variant) systems.
2.Generative CAPP systems.
3.Hybrid CAPP systems.
Process planning system , Machinability data systems , Benefits of CAPP
Introduction ,FMS Equipment,FMS Layouts ,Analysis Methods for FMS,,advantages of fms,comparison of fms to conventional methods,applications.Benefits of fms.
difference of NC and CNC ,Part programming,Methods of manual part programming,Basic CNC input data,Preparatory Functions ,Miscellaneous Functions,Interpolation:Canned cycles:part programming on component,Tool length compensation,Cutter Radius,Task compensation:Types of media of NC
What is process planning .Difficulties in traditional process planning,CAPP Model,Types of CAPP ,1.Retrieval type CAPP (variant) systems.
2.Generative CAPP systems.
3.Hybrid CAPP systems.
Process planning system , Machinability data systems , Benefits of CAPP
Introduction ,FMS Equipment,FMS Layouts ,Analysis Methods for FMS,,advantages of fms,comparison of fms to conventional methods,applications.Benefits of fms.
difference of NC and CNC ,Part programming,Methods of manual part programming,Basic CNC input data,Preparatory Functions ,Miscellaneous Functions,Interpolation:Canned cycles:part programming on component,Tool length compensation,Cutter Radius,Task compensation:Types of media of NC
GT Definition,Implementing Group Technology (GT),four methods GT, 1.OPTIZ PARTS CLASSIFICATION AND CODING SYSTEM,2.MICLASS coding system ,CODE MDSI System,BENEFITS OF GROUP TECHNOLOGY and limitations.
The proper implementation and role of flexible manufacturing system in current scenario. Better understanding of different types of flexible manufacturing system layouts and types of flexible manufacturing system.
Other than these, brief introduction of flexibility and types of flexibility in manufacturing and other industries.
Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
COMPUTER AIDED PROCESS PLANNING (CAPP)KRUNAL RAVAL
Computer-aided process planning (CAPP) helps determine the processing steps required to make a part after CAP has been used to define what is to be made. CAPP programs develop a process plan or route sheet by following either a variant or a generative approach.
GT Definition,Implementing Group Technology (GT),four methods GT, 1.OPTIZ PARTS CLASSIFICATION AND CODING SYSTEM,2.MICLASS coding system ,CODE MDSI System,BENEFITS OF GROUP TECHNOLOGY and limitations.
The proper implementation and role of flexible manufacturing system in current scenario. Better understanding of different types of flexible manufacturing system layouts and types of flexible manufacturing system.
Other than these, brief introduction of flexibility and types of flexibility in manufacturing and other industries.
Definition of Automation
Automated Manufacturing Systems
Types of Manufacturing Automation
Levels of Automation
Computerized Manufacturing Support Systems
Reasons for Automation
Automation Strategies-The USA Principle
Ten Strategies for Automation and Process Improvement
Automation Migration Strategy
Benefits of Automation
References
COMPUTER AIDED PROCESS PLANNING (CAPP)KRUNAL RAVAL
Computer-aided process planning (CAPP) helps determine the processing steps required to make a part after CAP has been used to define what is to be made. CAPP programs develop a process plan or route sheet by following either a variant or a generative approach.
A flexible manufacturing system is a
automated machine cell, consisting of
a group of processing workstations,
interconnected with automated
material handling and storage
system.
FMS is a manufacturing philosophy based on the concept of effectively controlling material flow through a network of versatile production stations using an efficient and versatile material handling and storage system.
The FMS is most suited for the mid-variety, mid-volume production range
The reason the FMS is called flexible is that it is capable of
processing a variety of different part styles simultaneously
at the various workstations, and the mix of part styles and
quantities of production can be adjusted in response to
changing demand patterns.
• The FMS is most suited for
the mid-variety, mid-volume
production range
What is FMS?
Types of Flexibility
Types of FMS
FMS Components
Workstations
Material Handling and Storage Systems
Computer Control System
Human Recourses
FMS Layout
Applications
Benefits
Introduction
Elements of Flexible Manufacturing System
Objective of Flexible Manufacturing System
Classification of Flexible Manufacturing System
Flexible Manufacturing System layout
Advantages & Limitation of Flexible Manufacturing System
Application of Flexible Manufacturing System
Manufacturing Flexibility
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
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Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
2. History.
• The FMS was first conceptualized for machining, and it
required the prior development of NC.
• This concept is credited to David Williamson, a British engineer during mid-
1960s.
• In late 1960s the first FMS machining system was installed at Ingersoll-Rand
company in Virginia.
• Germany implemented its first FMS in 1969, in cooperation with the
university of Stuttgart.
• Russia and Japan implemented FMS in 1972.
3. What is FMS ???
• A flexible manufacturing system is a
automated machine cell, consisting of
a group of processing workstations,
interconnected with automated
material handling and storage
system.
• The FMS is most suited for the
mid-variety, mid-volume
production range
4. Why FMS ?
• External changes such as change in product design and
production system.
• Optimizing the manufacturing cycle time
• Reduced production costs
• Overcoming internal changes like breakdowns etc.
5. What makes it flexible???
•Three capabilities that a manufacturing system must
possess to be a flexible.
1.The ability to identify and distinguish among the
different part styles processed by the system.
2.Quick changeover of operating instructions, and
3.Quick changeover of physical setup.
6. Classification of FMS…
•Flexible manufacturing systems can be distinguished
according to the number of machines in the system. The
following are typical categories:
Single machine cell
Flexible manufacturing cell
Flexible manufacturing system
7. Single Machine Cell (SMC)
• A single machine cell consists of one CNC machining center
combined with a parts storage system for unattended operation.
• Completed parts are periodically unloaded from the parts storage
unit, and raw work parts are loaded into it
8. • Flexible Manufacturing Cell (FMC) A flexible manufacturing cell consists of two or three
processing workstations (typically CNC machining
centers) plus a part handling system.
•The part handling system is connected to a
load/unload station.
9. Flexible Manufacturing System (FMS)
• A flexible manufacturing system has four or
more processing workstations connected
mechanically by a common part handling
system and electronically by a distributed
computer system.
10. Basic components of FMS
•Workstations
• Automated Material Handling and Storage
systems
• Computer Control System
15. A 5 machines FMS for machining:-photo courtesy of Cincinnati
Milacron
16. Human Resources
• Human are needed to manage the
operations of the FMS. Functions
typically performed by human includes:
Loading raw work parts into the
system,
Unloading finished parts (or
assemblies) from the system,
Changing and setting tools,
Equipment maintenance and repair,
NC part programming in a machining
system, and
17. Layouts of FMS
•Progressive or Line Type
•Loop Type
•Ladder Type
•Open field type
•Robot centered type
23. Advantages of FMS
• To reduce set up and queue times
• Improve efficiency
• Reduce time for product completion
• Utilize human workers better
• Improve product routing
• Produce a variety of Items under one roof
• Improve product quality
• Serve a variety of vendors simultaneously
• Produce more product more quickly
25. Challenges with FMS
•Determining if FMS the best production system
for your company
•Possible expansion costs associated with
implementing FMS
26. Conclusion
•FMS is a revolution in the field of Manufacturing
Technology.
•FMS can be designed to meet the specific demand
of each company
•FMS is used for multitask operation.
•FMS requires substantial investment of time and
resources.