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IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE)
e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 10, Issue 4 (Nov. - Dec. 2013), PP 24-29
www.iosrjournals.org
www.iosrjournals.org 24 | Page
Importance of Development of Quality Checklists
Eng. Shweta N. Istape1
and Prof. M. R. Apte2
1
M.E Student, MIT College, Pune, India.
2
Guide and Professor of Civil Engg Dept,MIT College, Pune, Maharashtra, India.
Abstract: Supervision of a project requires a consistent, organized approach to each phase of construction,
and checking the work performed against drawings, specifications, and conditions with contractors and
suppliers. Quality control in construction typically involves insuring compliance with minimum standards of
material and workmanship in order to insure the performance of the facility according to the design. Checking
for accuracy in every job task is another part of quality control in construction.
The purpose of this paper is to provide guidance in developing quality control checklists. Checklists
are generally prepared to prevent common mistakes in daily activities. Checklists are used to assure proper
construction. Construction activity involves a regular sequence of operations which are needed to be checked at
each level. It also provides documentations of each procedures. Visual inspections, field surveys, and laboratory
testing data can be gathered using checklists. It provides an evidence, that checks has been performed by which
a system can be developed to control the function of each activity.
Keywords: Audit, checklists, improvement of quality, quality assurance.
I. Introduction
Top quality installation work cannot be achieved without comprehensive documentation of the
practicable viable and important check points at every stage of installation. It aims at creating confidence in the
customer that an industry is practicing scientific and systematic mark approach in the process of assuring quality
to their products.
It emphasizes the role of fact finding (not fault finding) and preventive action (not post mortem) on
varied non-conformities and problems that affect the quality of construction. Checklists should provide the
scope and objective of activity details, observations of non-conformance, issue of correct drawings/
specifications and availability of other technical data. In addition to this, checklists should also provide the
scope of following points: if the staff is adequately trained or not for the concerning activity, has the repaired
and reworked items re-inspected separately, and if special processes are under strict control, whether working
instructions are implemented or not, and if the equipment’s are calibrated, and also, if any balanced work
remaining before starting other works, etc.
1.1 NEED FOR STUDY
Checklist identifies common defects and the number of observed occurrences of the defects. It is a
factual tool that helps the worker to collect information regarding the defects observed.
Checklist is a tool for questioning and getting the required information to achieve the goals. Checklists are the
set of documents to help the audit. Checklist fulfills the criteria for quality assurance requirements of
construction activities. It checks activities to ensure compliance with the plans and specifications. It informs the
contractor of any work that is in noncompliance.
Application of checklists informs the contractor of deficiencies, so that corrections can be made and
retesting performed prior to covering any substandard work with additional material. Now, not only checklists
helps to produce quality, defect-free work, it also helps in developing documentation of your quality practices.
1.2 LITERATURE REVIEW
Following points emerged from the literature review:
Department of construction and infrastructure: Northern Territory Government, Australia has indicated
the following points:
It is difficult during a visit to a construction site to memorize all of the details that need to be checked and while
the obvious ones stand out, many other items that should be checked are forgotten. Superintendents may get
distracted or over extended due to time constraints and overlook items that may have more serious consequences
later in the project. Thus Check Lists provide a guide to the inspections that are required on site for a particular
project. They are a precise of the full clauses in the project specification and can be referred back to the
specification if the full text of the particular item is required. The check Lists will remind you of virtually every
potential problem in materials, workmanship and coordination between trades.
Importance Of Development Of Quality Checklists
www.iosrjournals.org 25 | Page
According to Guidelines for developing evaluation checklists: By Daniel L. Stufflebeam, Western Michigan
University
Checklists are valuable evaluation devices when carefully developed, validated, and applied. A sound
evaluation checklist clarifies the criteria that at least should be considered when evaluating something in a
particular area; aids the evaluator not to forget important criteria; and enhances the assessment's objectivity,
credibility, and reproducibility. Moreover, such a checklist is useful in planning an enterprise, monitoring and
guiding its operation, and assessing its outcomes. In the evaluation vernacular, checklists are useful for both
formative and summative evaluations.
The construction of a building requires so many things in the first place, to build a substantial strong
structure. It not only requires the best of the construction materials and personnel but also some of the important
quality control techniques on site while at the start of the construction and in between construction.
Checklists are regularly used for inspection of construction activities. Checklists are an ongoing activity to the
consultant to inspect the executed work or installations. If the work is not done as per specifications then the
work is rejected and the contractor has to rework or take remedial measures, to ensure work is executed as per
specifications.
Problems can be prevented using checklists by checking every stage of project from predesign to when
construction begins. It reduces time needed for paperwork and saves time and money on every construction job.
Checklists helps the professionals to produce the necessary documents that they need to strengthen their position
in case claims are made after a job is completed. It also helps protects the users from possible by creating a
protective paper trial.
Checklists are convenient and easy to use, also time saving and moneysaving. Checklists serves as a
guidance for all architects, contractors, developers, and engineers involved in construction activities and they are
very valuable for future reference.
1.3 METHODOLOGY OF STUDY
The study was carried out in two stages. In the first stage, a site visit checklist was designed; in the
second, its applicability and effectiveness were tested. The applicability and effectiveness of the checklist were
tested on one of the ongoing residential building project. The contractors, project managers, superintendents,
supervisors, and owners of project, were all asked to use the checklist. Before the first trial, they were
interviewed individually to confirm that they understood the contents and objectives of the checklist. They were
also asked to report items they found to be inadequate and those that they felt to be important which were not
included in the checklist. Their views were considered in preparing final format of checklist. Thereafter the
contractors, supervisors, and owners of the project filled out the final checklists for daily activities.
In the second stage, the percentage of factors that conform to the requirements are determined by dividing the
number of “non-conforming checks (NC)” by the “total number of checks (TC)” inspected and converting the
ratio to a percentage, called as NC INDEX.
Therefore
NC INDEX =
TotalNo. Of NC′
s (NC)
TotalNo. of Checks (TC)
Summary of details for all sections for which the distribution is:
a) Total no of checks (TC).
b) Total no of NC’S (NC).
Outcome of the above is the ratio in percentage indicating 2 factors. If the NC INDEX comes within 10% then
green token is issued for that activity and if the index is above 10% then red token is issued.
II. Checklist Design
The checklist is divided into four components: Equipments & tools, checks – before work, during work
and after work. Checklist items were designed to address important work and defects based on current site visit
deficiencies. It also considers frequently occurring defects, and development of the construction productivity
factors based on the system and also out of the checks carried as per classification indicated above.
Importance Of Development Of Quality Checklists
www.iosrjournals.org 26 | Page
Fig: 1 Framework for checklist design
Every item was again analyzed as under:
a) Number of equipment’s, capacity and supporting tools such as trowel, tray for mortar mixing, line-dori,
etc.
b) Manpower- operators, helpers with experience.
c) Checking for cleaning of area for removal of foreign material, water tightness, repairing identified
defects and damages.
d) After completion of activity-checking for leakage, slopes and any other defects.
Checklist provides a measurement of workmanship of a constructed product and respective use of processes.
Development of a complete checklist is dependent on selecting important factors from drawings, specifications,
standards, tolerances, and also manufacturing standards.
2.1 CASE STUDY
One construction site is selected for the study where the activities can be regularly monitored. The
construction site named PITTIE KOURTYARD at Kharadi, Pune-Nagar Road, Pune – 46. It complies with
three towers of G+20 floors. Client’s name is “RAJA BAHADUR INTERNATIONAL LTD”. and quality
consultant were “Construction Quality Rating Agency Pvt. Ltd. (CQRA)” and with this, material testing and
controlling has been carried out by M/S Durocrete.
Name of the Project : “Construction of Residential High Rise Towers.
Client : Raja Bahadur International Limited.
Quality Consultant: CQRA
Architect: Rajeev Sathe
Contractor: For RCC works, Sai Deep Enterprises- A&C BLDG
Mr. Takwale-B BLDG
Type of Contract: Item rate contract.
Present Status of Project: For RCC work completion of Buildings is as follows
A-45% B-40% C-35%
Location of the Site: Site is located near Pune Airport, Kharadi, Maharashtra, India.
Advanced technical features provided in the above project are:
 Gas Leak Detector & Controller
 Environment friendly green building registered with IGBC.
 Vastu principles incorporated.
 Earthquake resistant RCC frame structure.
 3 high speed elevators including 1 stretcher lift
 Vehicle free garden podium
 Eco friendly waste management system and sewage treatment plant.
A typical checklist for “waterproofing work for toilet” was prepared and the checks been performed for the
above building by me are given below. The following checklist provides a list of all issues that need to be
considered as part of the evaluation of the project. The complete work breakdown of waterproofing is as given
in table 1 below.
Inspection methodology for quality assurance:
1. Check whether method of waterproofing is as recommended by consultant and if proper application methods
are used.
2. Check whether all the drawings with relevant details for water proofing treatment are available with the site
staff.
3. The detailed instructions of waterproofing should bear the signature of the consultant’s.
Importance Of Development Of Quality Checklists
www.iosrjournals.org 27 | Page
4. PVC water stoppers must be provided at the junction of all joints in the water retaining structures like tanks,
swimming pools etc.
5. The waterproofing supervision job card should be attached.
TABLE: 1 CHECKLIST FOR WATERPROOFING OF TOILETS
CHECKLIST FOR WATER PROOFING OF TOILETS
DESCRIPTION :Water proofing DATE: 14/10/2013
LOCATION: Bldg-B, Flat no-202, Master bed toilet TIME: 4:05 PM
NO EQUIPMENT AND TOOLS CHECKED REMARK
1 Necessary tools available with masons √
2 Grouting pump available on site x
3 MS tray/Sunk/Brick bund used for mixing mortar √
TOTAL 2√,1X
PROCEDURES BEFORE WATER PROOFING OF TOILET
1 Cleaning of sunk slab surface done √
2 Injection grouting done as specified x
3 Injection grouting done till no leakages observed x
TOTAL 1√,2X
DURING WORK
1 Thickness, mix proportion for mortar, slope in base coat if proper √
2 Height of base coat as specified √
3 Drain spout fixed within base coat as specified √
4 Base coat cured for 3 days by ponding √
5 PVC outlet pipe roughened before fixing in hole √
6 Drain pipes erected over base coat √
7 Brick bats soked for minimum 15 min before use √
8 Proportion for mortar IN BBC as specified √
9 BBC layed with proper slope using line dori /intermediate thiyyas √
10 BBC cured for 3 days √
11 Thiyyas of final coat proper (slope checked) √
12 Top coat and finishing coat applied as specified √
TOTAL 12√
AFTER WORK
1 Date of application of finishing coat displayed for monitoring curing √
2 Finishing coat cured for 7 days √
3 Offset of finishing coat with respect to slab kept proper X
TOTAL 2√,1X
GRAND
TOTAL
17√,4X
CHECKED ALL ABOVE AND READY FOR INSPECTION:
CHECKED
BY SHWETA
ALL INSPECTION CARRIED OUT AS PER REMARKS:
APPROVED
BY
Total No. of Checks = 21, Total No. of NC’s = 4
Observed point- If in any case honeycombing is observed, then grouting pump should be available on
site.
NOTE: √ or P = Pass= checks are SATISFACTORY ARE CALLED “yes”
X or F = Fail = checks are not SATISFACTORY
𝐍𝐂 𝐈𝐍𝐃𝐄𝐗 =
𝐓𝐨𝐭𝐚𝐥 𝐍𝐨.𝐎𝐟 𝐍𝐂√𝐬 (𝐍𝐂)
𝐓𝐨𝐭𝐚𝐥 𝐍𝐨.𝐨𝐟 𝐂𝐡𝐞𝐜𝐤𝐬 (𝐓𝐂)
= For e.g. 4/21 = 0.190 = 19%
Which is severe i.e. more than 10% so Red Token is issued.
Issue of such red alert is given to concern person when some serious quality related problem is observed on site.
And also time period is given in order to rectify the activities related to NC with urgent attention and
intervention. It is also recommended that after given period a fresh checklist is required to be filled in order to
Importance Of Development Of Quality Checklists
www.iosrjournals.org 28 | Page
check improvement in NC INDEX which is expected to fall below 10%.With the help of different types of
checklists, NC Index are calculated monthly, which in turn shows us the quality assurance parameter.
In order to describe the NC status for a month of October 2013, data is collected and which is as given below:
TABLE: 2 DATA FOR MONTH OF OCTOBER 2013
SR. NO
DATES OF
OCTOBER CONFORMITIES
NON
CONFORMITIES
TOTAL
CHECKS
NC
INDEX(%)
1 01/10/2013 19 2 21 9.52381
2 02/10/2013 18 3 21 14.28571
3 03/10/2013 16 5 21 23.80952
4 04/10/2013 15 6 21 28.57143
5 05/10/2013 17 4 21 19.04762
6 07/10/2013 18 3 21 14.28571
7 08/10/2013 19 2 21 9.52381
8 09/10/2013 16 5 21 23.80952
9 10/10/2013 14 7 21 33.33333
10 11/10/2013 18 3 21 14.28571
11 12/10/2013 15 6 21 28.57143
12 14/10/2013 17 4 21 19.04762
13 15/10/2013 19 2 21 9.52381
14 16/10/2013 15 6 21 28.57143
15 17/10/2013 17 4 21 19.04762
16 18/10/2013 18 3 21 14.28571
17 19/10/2013 19 2 21 9.52381
18 21/10/2013 20 1 21 4.761905
19 22/10/2013 19 2 21 9.52381
20 23/10/2013 19 2 21 9.52381
21 24/10/2013 18 3 21 14.28571
22 25/10/2013 20 1 21 4.761905
23 26/10/2013 18 3 21 14.28571
24 28/10/2013 19 2 21 9.52381
25 29/10/2013 18 3 21 14.28571
26 30/10/2013 18 3 21 14.28571
27 31/10/2013 20 1 21 4.761905
The graph showing deviations of total number of checks, conformities and non conformities based on above
data is given in fig.2 below:
Importance Of Development Of Quality Checklists
www.iosrjournals.org 29 | Page
2.3 ANALYSIS AND CONCLUSION
From the above graph we can see that the NC Indices are fluctuating rapidly in the beginning of month.
As the work progresses the percentage of NC Index has fallen in 7 cases and which is below 10%. This indicates
number of conformities has increased and as a result the improvement of quality is observed. Similar data over a
period of six months can show substantial improvement in quality of work as NC Index would fall below 10%.
Like this, analysis on NC INDICES is carried out in the subsequent months and summary of same for the
entire work is reviewed and presented to respective authorities such as client, contractor etc. with instructions to
take suitable corrections on the particular activity. From the total numbers of NC INDICES we can verify
whether quality of work is really improved or still rectification is required to be done. This reflects the
improvement of quality of workmanship at the site which can easily be assessed and understood by the clients.
Thus keeping in view the above detail study of various items on a project site, the progressive improvement
graphs showing tendency to increase in number of NC INDICES less than 10% will be worked out to confirm
the system mentioned in this paper being implemented successfully and this will be done in subsequent project
work on this topic.
2.4 RECOMMENDATIONS
Checklists is a tool of quality assessment and indicates total NC indices . These NC indices should get
reduced as any project work progresses. NC index less than 10% indicates GOOD QUALITY workmanship and
such quality should be regularly implemented at large projects by engineers, contractors, clients etc.
Application of checklist should be done regularly for quality inspection, for recording specific quality data of
material and constructed work, when a site work is lacking from standardized practices. The checklists could be
used on other projects that exhibit more complications such as huge infrastructure projects. Same work can be
improved by developing and using different software’s by which quality can be easily controlled on multiple
activities. Considering this approach further study will be carried out by using application of different software’s
in subsequent project work.
Acknowledgements:
I am thankful to CQRA members, for allowing me to work on this innovative concept of carrying out
checks on the work done on site to maintain good quality control.
References
[1]. By Andrew S. Chang1; Sin-Jing Du2; and Fang-Ying Shen3, Engineer Self-Evaluation Checklist for Effective Site Visits, Journal of
Construction Engineering and Management.
[2]. By Daniel L. Stufflebeam, July 2000, Guidelines for developing evaluation checklist.

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Importance of Development of Quality Checklists

  • 1. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 10, Issue 4 (Nov. - Dec. 2013), PP 24-29 www.iosrjournals.org www.iosrjournals.org 24 | Page Importance of Development of Quality Checklists Eng. Shweta N. Istape1 and Prof. M. R. Apte2 1 M.E Student, MIT College, Pune, India. 2 Guide and Professor of Civil Engg Dept,MIT College, Pune, Maharashtra, India. Abstract: Supervision of a project requires a consistent, organized approach to each phase of construction, and checking the work performed against drawings, specifications, and conditions with contractors and suppliers. Quality control in construction typically involves insuring compliance with minimum standards of material and workmanship in order to insure the performance of the facility according to the design. Checking for accuracy in every job task is another part of quality control in construction. The purpose of this paper is to provide guidance in developing quality control checklists. Checklists are generally prepared to prevent common mistakes in daily activities. Checklists are used to assure proper construction. Construction activity involves a regular sequence of operations which are needed to be checked at each level. It also provides documentations of each procedures. Visual inspections, field surveys, and laboratory testing data can be gathered using checklists. It provides an evidence, that checks has been performed by which a system can be developed to control the function of each activity. Keywords: Audit, checklists, improvement of quality, quality assurance. I. Introduction Top quality installation work cannot be achieved without comprehensive documentation of the practicable viable and important check points at every stage of installation. It aims at creating confidence in the customer that an industry is practicing scientific and systematic mark approach in the process of assuring quality to their products. It emphasizes the role of fact finding (not fault finding) and preventive action (not post mortem) on varied non-conformities and problems that affect the quality of construction. Checklists should provide the scope and objective of activity details, observations of non-conformance, issue of correct drawings/ specifications and availability of other technical data. In addition to this, checklists should also provide the scope of following points: if the staff is adequately trained or not for the concerning activity, has the repaired and reworked items re-inspected separately, and if special processes are under strict control, whether working instructions are implemented or not, and if the equipment’s are calibrated, and also, if any balanced work remaining before starting other works, etc. 1.1 NEED FOR STUDY Checklist identifies common defects and the number of observed occurrences of the defects. It is a factual tool that helps the worker to collect information regarding the defects observed. Checklist is a tool for questioning and getting the required information to achieve the goals. Checklists are the set of documents to help the audit. Checklist fulfills the criteria for quality assurance requirements of construction activities. It checks activities to ensure compliance with the plans and specifications. It informs the contractor of any work that is in noncompliance. Application of checklists informs the contractor of deficiencies, so that corrections can be made and retesting performed prior to covering any substandard work with additional material. Now, not only checklists helps to produce quality, defect-free work, it also helps in developing documentation of your quality practices. 1.2 LITERATURE REVIEW Following points emerged from the literature review: Department of construction and infrastructure: Northern Territory Government, Australia has indicated the following points: It is difficult during a visit to a construction site to memorize all of the details that need to be checked and while the obvious ones stand out, many other items that should be checked are forgotten. Superintendents may get distracted or over extended due to time constraints and overlook items that may have more serious consequences later in the project. Thus Check Lists provide a guide to the inspections that are required on site for a particular project. They are a precise of the full clauses in the project specification and can be referred back to the specification if the full text of the particular item is required. The check Lists will remind you of virtually every potential problem in materials, workmanship and coordination between trades.
  • 2. Importance Of Development Of Quality Checklists www.iosrjournals.org 25 | Page According to Guidelines for developing evaluation checklists: By Daniel L. Stufflebeam, Western Michigan University Checklists are valuable evaluation devices when carefully developed, validated, and applied. A sound evaluation checklist clarifies the criteria that at least should be considered when evaluating something in a particular area; aids the evaluator not to forget important criteria; and enhances the assessment's objectivity, credibility, and reproducibility. Moreover, such a checklist is useful in planning an enterprise, monitoring and guiding its operation, and assessing its outcomes. In the evaluation vernacular, checklists are useful for both formative and summative evaluations. The construction of a building requires so many things in the first place, to build a substantial strong structure. It not only requires the best of the construction materials and personnel but also some of the important quality control techniques on site while at the start of the construction and in between construction. Checklists are regularly used for inspection of construction activities. Checklists are an ongoing activity to the consultant to inspect the executed work or installations. If the work is not done as per specifications then the work is rejected and the contractor has to rework or take remedial measures, to ensure work is executed as per specifications. Problems can be prevented using checklists by checking every stage of project from predesign to when construction begins. It reduces time needed for paperwork and saves time and money on every construction job. Checklists helps the professionals to produce the necessary documents that they need to strengthen their position in case claims are made after a job is completed. It also helps protects the users from possible by creating a protective paper trial. Checklists are convenient and easy to use, also time saving and moneysaving. Checklists serves as a guidance for all architects, contractors, developers, and engineers involved in construction activities and they are very valuable for future reference. 1.3 METHODOLOGY OF STUDY The study was carried out in two stages. In the first stage, a site visit checklist was designed; in the second, its applicability and effectiveness were tested. The applicability and effectiveness of the checklist were tested on one of the ongoing residential building project. The contractors, project managers, superintendents, supervisors, and owners of project, were all asked to use the checklist. Before the first trial, they were interviewed individually to confirm that they understood the contents and objectives of the checklist. They were also asked to report items they found to be inadequate and those that they felt to be important which were not included in the checklist. Their views were considered in preparing final format of checklist. Thereafter the contractors, supervisors, and owners of the project filled out the final checklists for daily activities. In the second stage, the percentage of factors that conform to the requirements are determined by dividing the number of “non-conforming checks (NC)” by the “total number of checks (TC)” inspected and converting the ratio to a percentage, called as NC INDEX. Therefore NC INDEX = TotalNo. Of NC′ s (NC) TotalNo. of Checks (TC) Summary of details for all sections for which the distribution is: a) Total no of checks (TC). b) Total no of NC’S (NC). Outcome of the above is the ratio in percentage indicating 2 factors. If the NC INDEX comes within 10% then green token is issued for that activity and if the index is above 10% then red token is issued. II. Checklist Design The checklist is divided into four components: Equipments & tools, checks – before work, during work and after work. Checklist items were designed to address important work and defects based on current site visit deficiencies. It also considers frequently occurring defects, and development of the construction productivity factors based on the system and also out of the checks carried as per classification indicated above.
  • 3. Importance Of Development Of Quality Checklists www.iosrjournals.org 26 | Page Fig: 1 Framework for checklist design Every item was again analyzed as under: a) Number of equipment’s, capacity and supporting tools such as trowel, tray for mortar mixing, line-dori, etc. b) Manpower- operators, helpers with experience. c) Checking for cleaning of area for removal of foreign material, water tightness, repairing identified defects and damages. d) After completion of activity-checking for leakage, slopes and any other defects. Checklist provides a measurement of workmanship of a constructed product and respective use of processes. Development of a complete checklist is dependent on selecting important factors from drawings, specifications, standards, tolerances, and also manufacturing standards. 2.1 CASE STUDY One construction site is selected for the study where the activities can be regularly monitored. The construction site named PITTIE KOURTYARD at Kharadi, Pune-Nagar Road, Pune – 46. It complies with three towers of G+20 floors. Client’s name is “RAJA BAHADUR INTERNATIONAL LTD”. and quality consultant were “Construction Quality Rating Agency Pvt. Ltd. (CQRA)” and with this, material testing and controlling has been carried out by M/S Durocrete. Name of the Project : “Construction of Residential High Rise Towers. Client : Raja Bahadur International Limited. Quality Consultant: CQRA Architect: Rajeev Sathe Contractor: For RCC works, Sai Deep Enterprises- A&C BLDG Mr. Takwale-B BLDG Type of Contract: Item rate contract. Present Status of Project: For RCC work completion of Buildings is as follows A-45% B-40% C-35% Location of the Site: Site is located near Pune Airport, Kharadi, Maharashtra, India. Advanced technical features provided in the above project are:  Gas Leak Detector & Controller  Environment friendly green building registered with IGBC.  Vastu principles incorporated.  Earthquake resistant RCC frame structure.  3 high speed elevators including 1 stretcher lift  Vehicle free garden podium  Eco friendly waste management system and sewage treatment plant. A typical checklist for “waterproofing work for toilet” was prepared and the checks been performed for the above building by me are given below. The following checklist provides a list of all issues that need to be considered as part of the evaluation of the project. The complete work breakdown of waterproofing is as given in table 1 below. Inspection methodology for quality assurance: 1. Check whether method of waterproofing is as recommended by consultant and if proper application methods are used. 2. Check whether all the drawings with relevant details for water proofing treatment are available with the site staff. 3. The detailed instructions of waterproofing should bear the signature of the consultant’s.
  • 4. Importance Of Development Of Quality Checklists www.iosrjournals.org 27 | Page 4. PVC water stoppers must be provided at the junction of all joints in the water retaining structures like tanks, swimming pools etc. 5. The waterproofing supervision job card should be attached. TABLE: 1 CHECKLIST FOR WATERPROOFING OF TOILETS CHECKLIST FOR WATER PROOFING OF TOILETS DESCRIPTION :Water proofing DATE: 14/10/2013 LOCATION: Bldg-B, Flat no-202, Master bed toilet TIME: 4:05 PM NO EQUIPMENT AND TOOLS CHECKED REMARK 1 Necessary tools available with masons √ 2 Grouting pump available on site x 3 MS tray/Sunk/Brick bund used for mixing mortar √ TOTAL 2√,1X PROCEDURES BEFORE WATER PROOFING OF TOILET 1 Cleaning of sunk slab surface done √ 2 Injection grouting done as specified x 3 Injection grouting done till no leakages observed x TOTAL 1√,2X DURING WORK 1 Thickness, mix proportion for mortar, slope in base coat if proper √ 2 Height of base coat as specified √ 3 Drain spout fixed within base coat as specified √ 4 Base coat cured for 3 days by ponding √ 5 PVC outlet pipe roughened before fixing in hole √ 6 Drain pipes erected over base coat √ 7 Brick bats soked for minimum 15 min before use √ 8 Proportion for mortar IN BBC as specified √ 9 BBC layed with proper slope using line dori /intermediate thiyyas √ 10 BBC cured for 3 days √ 11 Thiyyas of final coat proper (slope checked) √ 12 Top coat and finishing coat applied as specified √ TOTAL 12√ AFTER WORK 1 Date of application of finishing coat displayed for monitoring curing √ 2 Finishing coat cured for 7 days √ 3 Offset of finishing coat with respect to slab kept proper X TOTAL 2√,1X GRAND TOTAL 17√,4X CHECKED ALL ABOVE AND READY FOR INSPECTION: CHECKED BY SHWETA ALL INSPECTION CARRIED OUT AS PER REMARKS: APPROVED BY Total No. of Checks = 21, Total No. of NC’s = 4 Observed point- If in any case honeycombing is observed, then grouting pump should be available on site. NOTE: √ or P = Pass= checks are SATISFACTORY ARE CALLED “yes” X or F = Fail = checks are not SATISFACTORY 𝐍𝐂 𝐈𝐍𝐃𝐄𝐗 = 𝐓𝐨𝐭𝐚𝐥 𝐍𝐨.𝐎𝐟 𝐍𝐂√𝐬 (𝐍𝐂) 𝐓𝐨𝐭𝐚𝐥 𝐍𝐨.𝐨𝐟 𝐂𝐡𝐞𝐜𝐤𝐬 (𝐓𝐂) = For e.g. 4/21 = 0.190 = 19% Which is severe i.e. more than 10% so Red Token is issued. Issue of such red alert is given to concern person when some serious quality related problem is observed on site. And also time period is given in order to rectify the activities related to NC with urgent attention and intervention. It is also recommended that after given period a fresh checklist is required to be filled in order to
  • 5. Importance Of Development Of Quality Checklists www.iosrjournals.org 28 | Page check improvement in NC INDEX which is expected to fall below 10%.With the help of different types of checklists, NC Index are calculated monthly, which in turn shows us the quality assurance parameter. In order to describe the NC status for a month of October 2013, data is collected and which is as given below: TABLE: 2 DATA FOR MONTH OF OCTOBER 2013 SR. NO DATES OF OCTOBER CONFORMITIES NON CONFORMITIES TOTAL CHECKS NC INDEX(%) 1 01/10/2013 19 2 21 9.52381 2 02/10/2013 18 3 21 14.28571 3 03/10/2013 16 5 21 23.80952 4 04/10/2013 15 6 21 28.57143 5 05/10/2013 17 4 21 19.04762 6 07/10/2013 18 3 21 14.28571 7 08/10/2013 19 2 21 9.52381 8 09/10/2013 16 5 21 23.80952 9 10/10/2013 14 7 21 33.33333 10 11/10/2013 18 3 21 14.28571 11 12/10/2013 15 6 21 28.57143 12 14/10/2013 17 4 21 19.04762 13 15/10/2013 19 2 21 9.52381 14 16/10/2013 15 6 21 28.57143 15 17/10/2013 17 4 21 19.04762 16 18/10/2013 18 3 21 14.28571 17 19/10/2013 19 2 21 9.52381 18 21/10/2013 20 1 21 4.761905 19 22/10/2013 19 2 21 9.52381 20 23/10/2013 19 2 21 9.52381 21 24/10/2013 18 3 21 14.28571 22 25/10/2013 20 1 21 4.761905 23 26/10/2013 18 3 21 14.28571 24 28/10/2013 19 2 21 9.52381 25 29/10/2013 18 3 21 14.28571 26 30/10/2013 18 3 21 14.28571 27 31/10/2013 20 1 21 4.761905 The graph showing deviations of total number of checks, conformities and non conformities based on above data is given in fig.2 below:
  • 6. Importance Of Development Of Quality Checklists www.iosrjournals.org 29 | Page 2.3 ANALYSIS AND CONCLUSION From the above graph we can see that the NC Indices are fluctuating rapidly in the beginning of month. As the work progresses the percentage of NC Index has fallen in 7 cases and which is below 10%. This indicates number of conformities has increased and as a result the improvement of quality is observed. Similar data over a period of six months can show substantial improvement in quality of work as NC Index would fall below 10%. Like this, analysis on NC INDICES is carried out in the subsequent months and summary of same for the entire work is reviewed and presented to respective authorities such as client, contractor etc. with instructions to take suitable corrections on the particular activity. From the total numbers of NC INDICES we can verify whether quality of work is really improved or still rectification is required to be done. This reflects the improvement of quality of workmanship at the site which can easily be assessed and understood by the clients. Thus keeping in view the above detail study of various items on a project site, the progressive improvement graphs showing tendency to increase in number of NC INDICES less than 10% will be worked out to confirm the system mentioned in this paper being implemented successfully and this will be done in subsequent project work on this topic. 2.4 RECOMMENDATIONS Checklists is a tool of quality assessment and indicates total NC indices . These NC indices should get reduced as any project work progresses. NC index less than 10% indicates GOOD QUALITY workmanship and such quality should be regularly implemented at large projects by engineers, contractors, clients etc. Application of checklist should be done regularly for quality inspection, for recording specific quality data of material and constructed work, when a site work is lacking from standardized practices. The checklists could be used on other projects that exhibit more complications such as huge infrastructure projects. Same work can be improved by developing and using different software’s by which quality can be easily controlled on multiple activities. Considering this approach further study will be carried out by using application of different software’s in subsequent project work. Acknowledgements: I am thankful to CQRA members, for allowing me to work on this innovative concept of carrying out checks on the work done on site to maintain good quality control. References [1]. By Andrew S. Chang1; Sin-Jing Du2; and Fang-Ying Shen3, Engineer Self-Evaluation Checklist for Effective Site Visits, Journal of Construction Engineering and Management. [2]. By Daniel L. Stufflebeam, July 2000, Guidelines for developing evaluation checklist.