This document provides safety instructions for using the CPC 100 test system and its accessories. It states that only authorized and qualified personnel should use CPC 100 after carefully reading the manuals. Proper grounding and safe operation procedures must be followed, and life-threatening voltages and currents can be present, so extreme caution is necessary when connecting cables or test objects. The emergency stop button should be used as needed for safety.
Transformer vector group_test_conditionsSARAVANAN A
The document provides test conditions for various transformer vector groups including YNyn0, YNyn6, Dd0, Dd6, YNd1, YNd11, Dyn11, and Dyn1. For each vector group, 3 measurement conditions are listed that involve measuring voltages between different transformer terminals when voltage is applied to the HV side. The conditions are designed such that satisfying all 3 confirms the vector group by establishing the phase shift between the primary and secondary windings.
�The sample calculations shown here illustrate steps involved in calculating the relay settings for generator protection.
�Other methodologies and techniques may be applied to calculate relay settings based on specific applications.
Practical handbook-for-relay-protection-engineersSARAVANAN A
The ‘Hand Book’ covers the Code of Practice in Protection Circuitry including standard lead and device numbers, mode of connections at terminal strips, colour codes in multicore cables, Dos and Donts in execution. Also, principles of various protective relays and schemes including special protection schemes like differential,
restricted, directional and distance relays are explained with sketches. The norms of protection of generators, transformers, lines & Capacitor Banks are also given.
�The sample calculations shown here illustrate steps involved in calculating the relay settings for generator protection.
�Other methodologies and techniques may be applied to calculate relay settings based on specific applications.
The protections of generator are the most complex and elaborate due to the following reasons: Generator is a large machine, connected to bus-bars. It is accompanied by unit transformers, auxiliary transformers and a bus system. ... The protection of generator should be co-ordinate with associated equipment's.
Why do Transformers Fail?
�The electrical windings and the magnetic core in a transformer are subject to a number of different forces during operation, for example:
�Expansion and contraction due to thermal cycling
�Vibration
�Local heating due to magnetic flux
�Impact forces due to through-fault current
�Excessive heating due to overloading or inadequate cooling
Tap changers are devices fitted to power transformers that allow for regulation of the output voltage. Voltage regulation is achieved by altering the number of turns in one winding of the transformer, which changes the transformer ratios. Tap changers offer variable control to keep the supply voltage within limits. They can be on load or off load tap changers. On load tap changers consist of a diverter switch and selector switch to transfer current between taps without interruption.
1. The document discusses different types of transformers used in power plants including power transformers, service transformers, and measuring transformers.
2. It describes key components of transformers like the core, windings, cooling systems, and protections devices. Transformer connections, vector groups, and voltage classifications are also covered.
3. Various transformers used in thermal power plants are discussed including generator transformers, station transformers, unit auxiliary transformers, and those used for distribution within the plant.
This document provides an overview of power transformers, including:
1. It describes different types of transformers such as power, distribution, auto, step-up, step-down transformers and discusses their various components and specifications.
2. It explains transformers used in power plants along with their ratings, cooling methods, impedance and other details.
3. It covers transformer components, testing procedures, loading capacity, condition monitoring techniques and diagnostic tests to evaluate transformer performance and health.
Transformer vector group_test_conditionsSARAVANAN A
The document provides test conditions for various transformer vector groups including YNyn0, YNyn6, Dd0, Dd6, YNd1, YNd11, Dyn11, and Dyn1. For each vector group, 3 measurement conditions are listed that involve measuring voltages between different transformer terminals when voltage is applied to the HV side. The conditions are designed such that satisfying all 3 confirms the vector group by establishing the phase shift between the primary and secondary windings.
�The sample calculations shown here illustrate steps involved in calculating the relay settings for generator protection.
�Other methodologies and techniques may be applied to calculate relay settings based on specific applications.
Practical handbook-for-relay-protection-engineersSARAVANAN A
The ‘Hand Book’ covers the Code of Practice in Protection Circuitry including standard lead and device numbers, mode of connections at terminal strips, colour codes in multicore cables, Dos and Donts in execution. Also, principles of various protective relays and schemes including special protection schemes like differential,
restricted, directional and distance relays are explained with sketches. The norms of protection of generators, transformers, lines & Capacitor Banks are also given.
�The sample calculations shown here illustrate steps involved in calculating the relay settings for generator protection.
�Other methodologies and techniques may be applied to calculate relay settings based on specific applications.
The protections of generator are the most complex and elaborate due to the following reasons: Generator is a large machine, connected to bus-bars. It is accompanied by unit transformers, auxiliary transformers and a bus system. ... The protection of generator should be co-ordinate with associated equipment's.
Why do Transformers Fail?
�The electrical windings and the magnetic core in a transformer are subject to a number of different forces during operation, for example:
�Expansion and contraction due to thermal cycling
�Vibration
�Local heating due to magnetic flux
�Impact forces due to through-fault current
�Excessive heating due to overloading or inadequate cooling
Tap changers are devices fitted to power transformers that allow for regulation of the output voltage. Voltage regulation is achieved by altering the number of turns in one winding of the transformer, which changes the transformer ratios. Tap changers offer variable control to keep the supply voltage within limits. They can be on load or off load tap changers. On load tap changers consist of a diverter switch and selector switch to transfer current between taps without interruption.
1. The document discusses different types of transformers used in power plants including power transformers, service transformers, and measuring transformers.
2. It describes key components of transformers like the core, windings, cooling systems, and protections devices. Transformer connections, vector groups, and voltage classifications are also covered.
3. Various transformers used in thermal power plants are discussed including generator transformers, station transformers, unit auxiliary transformers, and those used for distribution within the plant.
This document provides an overview of power transformers, including:
1. It describes different types of transformers such as power, distribution, auto, step-up, step-down transformers and discusses their various components and specifications.
2. It explains transformers used in power plants along with their ratings, cooling methods, impedance and other details.
3. It covers transformer components, testing procedures, loading capacity, condition monitoring techniques and diagnostic tests to evaluate transformer performance and health.
This document discusses transformer sizing methods in ETAP software based on industry standards. It describes how ETAP considers factors like cooling type, altitude, temperature, load variation, and impedance requirements to calculate the required transformer MVA size. The sizing results section shows the required size along with the next standard larger and smaller sizes. The ratings are automatically updated when clicking buttons in the transformer rating page. The document also covers unit transformer sizing in ETAP to optimize tap settings considering voltage variation and auxiliary loads.
This document provides guidelines for overcurrent protection and coordination settings for industrial equipment such as transformers, buses, feeders, and motors above 600V. It outlines typical recommended pickup and time delay settings as rules of thumb for phase and ground overcurrent relays protecting this equipment. Care must be taken to properly coordinate settings between protective devices to prevent unintended tripping and ensure equipment is protected against damage from faults.
The document describes an intelligent motor control center (MCC) system using SIMOCODE motor management and control devices. Conventional MCCs use discrete hardware components for protection, measurement, and I/O, whereas the intelligent MCC uses SIMOCODE pro controllers with integrated Profibus communication. This allows for online monitoring of motor parameters, centralized fault records, and control from a DCS without additional I/O wiring. The document outlines the components, functions, configuration, benefits and issues addressed during commissioning of the intelligent MCC system.
The document discusses protection and coordination of electrical systems. It covers objectives like safety of humans and equipment, selectivity, and cost. Equipment protection criteria and excessive currents are explained. Common protection types like overcurrent, differential, and voltage are introduced. Low voltage protective devices like circuit breakers and fuses are described in detail, including their characteristics and trip units. Current limiting fuse operation and let-through charts are also summarized.
The document lists the main parts of a transformer as: metallic core, holding frame, winding, on load tap changer, bushings and terminals, radiator wings/cooling tubs, breather, Buchholz relay, explosion valve, control panel, and tank. It provides the names of the core components that make up a transformer.
This document discusses the testing and maintenance of power transformers. It outlines the various routine tests performed on transformers according to standards, including winding resistance measurement, insulation resistance measurement, high voltage tests, no load and load loss measurements. It also describes type tests such as lightning impulse and short circuit tests. Finally, it discusses the importance of preventive maintenance through regular checks of oil levels, insulation resistance, bushings, connections and other components.
This document describes procedures for testing power transformers at AREVA's factory in Gebze, Turkey. It outlines both routine and type tests performed on transformers to check electrical characteristics and dielectric strength according to customer specifications and industry standards. Routine tests include measuring voltage ratios, winding resistances, losses, dielectric strength, and tap changer operation. Type tests evaluate temperature rise, impedances, insulation levels, sound, and impulse withstand capabilities. Test equipment used is also listed. The document provides details on measurement methods and circuits for key tests like voltage ratios, winding resistances, and vector relationships.
This guide presents a methodology based on standard PN-IEC 60354 to check overloading capacity of transformers. Main changes versus standard PN-71/E-81000 are discussed and step by step examples are given. An essential advantage of the recommended methods of verification of overloading capacity of transformers is that the size and cooling modes of transformers are considered.
The document discusses transformer protection. It describes different types of faults that can occur in transformers, both internal and external. It then discusses various protection methods for transformers, including differential protection, sudden pressure relays, overcurrent protection, and thermal protection. It also provides details on magnetizing inrush current and how it is influenced by factors like transformer size, system resistance, and residual flux levels.
Electrical substation (one and half breaker scheme)Sourabh sharma
Double Bus One and Half Breaker Scheme is mostly adopted in high voltage electrical substations (220 KV or 400KV, 700 KV). Due to many advantages of this arrangement like high selectivity, reliability and less cost as compare to other bus arrangements for power stations or switch yards
Test done on Power transformers.
Insulation Resistance test, Winding Resistance test, Ratio Measurements, Magnetic balance test, Tan delta test, DIssolved gas analysis for transformer, Sweep frequency response analysis.
Excitation System & capability curve of synchronous generatorMANOJ KUMAR MAHARANA
Excitation systems perform control and protective functions essential to the satisfactory performance of the power system.
The amount of continuous reactive power a generator can supply is restricted by various limits. In the over-excitation region limits are imposed by rotor heating or amount of field current and second is the stator current. In the under excitation region the limits are imposed by load angle. So in steady state the generator should always operate within this region and the loci of the various limiters are called the capability curve of the generator.
Voltages and currents present at the generator's rated voltage and current are provided as examples. Sample relay setting calculations are shown for generator protection elements including 59N neutral overvoltage, 27TN third harmonic undervoltage, 46 negative sequence overcurrent, and coordination between protective devices. Formulas for calculating voltage and current settings from generator nameplate data are demonstrated.
Tan delta is the insulation power factor & is equal to the ratio of power dissipated in the insulation in watts to the product of effective voltage & current in volt ampere when tested under sinusoidal voltage.
On Load Tap Changer (OLTC) is used in "High Power Transformers" to control output voltage, when electric load on transformers get increase the output voltage get decrease due to internal voltage drop inside winding, change in tap is required to maintain output voltage. OLTC is a device which perform tap changing in High Power Transformers during On Load conditions and is powered by a motor.
Operation and maintenance of transformerKapil Singh
The document provides information on operation and maintenance of distribution transformers. It defines transformers and describes their working principle of mutual electromagnetic induction. It then discusses transformation ratios, the purposes of transformers, their advantages, types, parts, insulation, testing, and maintenance procedures. Key points covered include daily, quarterly and yearly maintenance checks, oil testing parameters, and common transformer tests like ratio, no load, short circuit and insulation tests.
Insulation resistance testing measures the resistivity of transformer insulation to verify acceptability and detect damage. The test involves measuring insulation resistance values at specific time intervals and calculating the polarization index. Acceptable polarization index values indicate good insulation dryness and condition, while lower values suggest issues. Proper cleaning, connections, and safety precautions are important when performing the test.
Guidelines for Unconventional Partial Discharge Measurement (CIGRE 444)AHMED MOHAMED HEGAB
Several non-conventional PD detection methods based on acoustic and electromagnetic phenomenon have been used for some time for PD detection on power cables, transformers, GIS and generators. Up to now there have not been accepted procedures and guidelines for “non-conventional methods” compared to conventional methods. There are many open questions including: calibration or sensitivity verification procedures, techniques for noise suppression, methods of
fault location, and energy equivalency, among others. The authors of this guide believe that now is the time to prepare guidelines and international recommendations for these non-conventional PD detection methods in order to ensure reproducible and comparative PD measurements on high voltage equipment between users.
This document provides information on protection engineering including norms, principles, and circuitry. It includes:
1. An acknowledgement of over 25 years of experience in protective relaying and collecting information from various sources.
2. An index listing topics such as code of practice, generator protection, transformer protection, busbar protection, and circuit breakers.
3. Details on the objectives, functional requirements, and important elements of protection including switchgear, protective relays, and station batteries.
Testing and Condition Monitoring of Substation EquipmentsSumeet Ratnawat
Testing and condition monitoring of substation equipments,Transformer specifications,Monitoring of Transformer,On-load Tap changer,Overhauling,Tan delta and capacitance,Thermal imaging,Sweep frequency response analysis,Oil analysis of Switchgear elements containing oil,tests on insulating oil,Breaker monitoring,Condition monitoring of CT,Condition monitoring of CVT,Surge Arresters,Condition monitoring of relays.
The document provides technical details about the MiCOM P631 transformer differential protection device. It includes warnings about safety, specifications for inputs and outputs, settings for protection functions like differential protection and overcurrent protection, and descriptions of the control, display and information interfaces. The device provides protection, monitoring and control for transformer applications.
NB Designer Manual Operation [unlockplc.com]unlockplc123
This document provides an operations manual for NB-Series Programmable Terminals. It discusses warranty information, limitations of liability, application conditions, safety precautions, and EMC compliance for the terminals. The manual is intended for personnel installing and working with the FA systems and includes warnings to take appropriate safety measures and avoid misusing the terminals.
This document discusses transformer sizing methods in ETAP software based on industry standards. It describes how ETAP considers factors like cooling type, altitude, temperature, load variation, and impedance requirements to calculate the required transformer MVA size. The sizing results section shows the required size along with the next standard larger and smaller sizes. The ratings are automatically updated when clicking buttons in the transformer rating page. The document also covers unit transformer sizing in ETAP to optimize tap settings considering voltage variation and auxiliary loads.
This document provides guidelines for overcurrent protection and coordination settings for industrial equipment such as transformers, buses, feeders, and motors above 600V. It outlines typical recommended pickup and time delay settings as rules of thumb for phase and ground overcurrent relays protecting this equipment. Care must be taken to properly coordinate settings between protective devices to prevent unintended tripping and ensure equipment is protected against damage from faults.
The document describes an intelligent motor control center (MCC) system using SIMOCODE motor management and control devices. Conventional MCCs use discrete hardware components for protection, measurement, and I/O, whereas the intelligent MCC uses SIMOCODE pro controllers with integrated Profibus communication. This allows for online monitoring of motor parameters, centralized fault records, and control from a DCS without additional I/O wiring. The document outlines the components, functions, configuration, benefits and issues addressed during commissioning of the intelligent MCC system.
The document discusses protection and coordination of electrical systems. It covers objectives like safety of humans and equipment, selectivity, and cost. Equipment protection criteria and excessive currents are explained. Common protection types like overcurrent, differential, and voltage are introduced. Low voltage protective devices like circuit breakers and fuses are described in detail, including their characteristics and trip units. Current limiting fuse operation and let-through charts are also summarized.
The document lists the main parts of a transformer as: metallic core, holding frame, winding, on load tap changer, bushings and terminals, radiator wings/cooling tubs, breather, Buchholz relay, explosion valve, control panel, and tank. It provides the names of the core components that make up a transformer.
This document discusses the testing and maintenance of power transformers. It outlines the various routine tests performed on transformers according to standards, including winding resistance measurement, insulation resistance measurement, high voltage tests, no load and load loss measurements. It also describes type tests such as lightning impulse and short circuit tests. Finally, it discusses the importance of preventive maintenance through regular checks of oil levels, insulation resistance, bushings, connections and other components.
This document describes procedures for testing power transformers at AREVA's factory in Gebze, Turkey. It outlines both routine and type tests performed on transformers to check electrical characteristics and dielectric strength according to customer specifications and industry standards. Routine tests include measuring voltage ratios, winding resistances, losses, dielectric strength, and tap changer operation. Type tests evaluate temperature rise, impedances, insulation levels, sound, and impulse withstand capabilities. Test equipment used is also listed. The document provides details on measurement methods and circuits for key tests like voltage ratios, winding resistances, and vector relationships.
This guide presents a methodology based on standard PN-IEC 60354 to check overloading capacity of transformers. Main changes versus standard PN-71/E-81000 are discussed and step by step examples are given. An essential advantage of the recommended methods of verification of overloading capacity of transformers is that the size and cooling modes of transformers are considered.
The document discusses transformer protection. It describes different types of faults that can occur in transformers, both internal and external. It then discusses various protection methods for transformers, including differential protection, sudden pressure relays, overcurrent protection, and thermal protection. It also provides details on magnetizing inrush current and how it is influenced by factors like transformer size, system resistance, and residual flux levels.
Electrical substation (one and half breaker scheme)Sourabh sharma
Double Bus One and Half Breaker Scheme is mostly adopted in high voltage electrical substations (220 KV or 400KV, 700 KV). Due to many advantages of this arrangement like high selectivity, reliability and less cost as compare to other bus arrangements for power stations or switch yards
Test done on Power transformers.
Insulation Resistance test, Winding Resistance test, Ratio Measurements, Magnetic balance test, Tan delta test, DIssolved gas analysis for transformer, Sweep frequency response analysis.
Excitation System & capability curve of synchronous generatorMANOJ KUMAR MAHARANA
Excitation systems perform control and protective functions essential to the satisfactory performance of the power system.
The amount of continuous reactive power a generator can supply is restricted by various limits. In the over-excitation region limits are imposed by rotor heating or amount of field current and second is the stator current. In the under excitation region the limits are imposed by load angle. So in steady state the generator should always operate within this region and the loci of the various limiters are called the capability curve of the generator.
Voltages and currents present at the generator's rated voltage and current are provided as examples. Sample relay setting calculations are shown for generator protection elements including 59N neutral overvoltage, 27TN third harmonic undervoltage, 46 negative sequence overcurrent, and coordination between protective devices. Formulas for calculating voltage and current settings from generator nameplate data are demonstrated.
Tan delta is the insulation power factor & is equal to the ratio of power dissipated in the insulation in watts to the product of effective voltage & current in volt ampere when tested under sinusoidal voltage.
On Load Tap Changer (OLTC) is used in "High Power Transformers" to control output voltage, when electric load on transformers get increase the output voltage get decrease due to internal voltage drop inside winding, change in tap is required to maintain output voltage. OLTC is a device which perform tap changing in High Power Transformers during On Load conditions and is powered by a motor.
Operation and maintenance of transformerKapil Singh
The document provides information on operation and maintenance of distribution transformers. It defines transformers and describes their working principle of mutual electromagnetic induction. It then discusses transformation ratios, the purposes of transformers, their advantages, types, parts, insulation, testing, and maintenance procedures. Key points covered include daily, quarterly and yearly maintenance checks, oil testing parameters, and common transformer tests like ratio, no load, short circuit and insulation tests.
Insulation resistance testing measures the resistivity of transformer insulation to verify acceptability and detect damage. The test involves measuring insulation resistance values at specific time intervals and calculating the polarization index. Acceptable polarization index values indicate good insulation dryness and condition, while lower values suggest issues. Proper cleaning, connections, and safety precautions are important when performing the test.
Guidelines for Unconventional Partial Discharge Measurement (CIGRE 444)AHMED MOHAMED HEGAB
Several non-conventional PD detection methods based on acoustic and electromagnetic phenomenon have been used for some time for PD detection on power cables, transformers, GIS and generators. Up to now there have not been accepted procedures and guidelines for “non-conventional methods” compared to conventional methods. There are many open questions including: calibration or sensitivity verification procedures, techniques for noise suppression, methods of
fault location, and energy equivalency, among others. The authors of this guide believe that now is the time to prepare guidelines and international recommendations for these non-conventional PD detection methods in order to ensure reproducible and comparative PD measurements on high voltage equipment between users.
This document provides information on protection engineering including norms, principles, and circuitry. It includes:
1. An acknowledgement of over 25 years of experience in protective relaying and collecting information from various sources.
2. An index listing topics such as code of practice, generator protection, transformer protection, busbar protection, and circuit breakers.
3. Details on the objectives, functional requirements, and important elements of protection including switchgear, protective relays, and station batteries.
Testing and Condition Monitoring of Substation EquipmentsSumeet Ratnawat
Testing and condition monitoring of substation equipments,Transformer specifications,Monitoring of Transformer,On-load Tap changer,Overhauling,Tan delta and capacitance,Thermal imaging,Sweep frequency response analysis,Oil analysis of Switchgear elements containing oil,tests on insulating oil,Breaker monitoring,Condition monitoring of CT,Condition monitoring of CVT,Surge Arresters,Condition monitoring of relays.
The document provides technical details about the MiCOM P631 transformer differential protection device. It includes warnings about safety, specifications for inputs and outputs, settings for protection functions like differential protection and overcurrent protection, and descriptions of the control, display and information interfaces. The device provides protection, monitoring and control for transformer applications.
NB Designer Manual Operation [unlockplc.com]unlockplc123
This document provides an operations manual for NB-Series Programmable Terminals. It discusses warranty information, limitations of liability, application conditions, safety precautions, and EMC compliance for the terminals. The manual is intended for personnel installing and working with the FA systems and includes warnings to take appropriate safety measures and avoid misusing the terminals.
This document provides operation, maintenance and parts information for a B7- 41/1000 booster.
It includes safety precautions for transport, installation, use and maintenance. Technical specifications are provided for the booster as well as capacity charts, set points, operating instructions and maintenance procedures. Drawings of booster dimensions, plumbing and wiring are included. The parts manual provides illustrations, recommended spare parts and a bill of materials. Reference sections provide instructions for monitoring equipment and pressure transmitters.
Weeks 16 17 pe 3231 maintenance and fault findingCharlton Inao
Prof. Charlton S. Inao provides documentation on PLC systems, including internal relays, SET and RESET functions, shift registers, common causes of faults, fault finding, maintenance, and installation/commissioning. The document covers topics like how internal relays in a PLC simulate physical relays using bits, examples of SET and RESET functions, examples of shift registers in different PLC systems, common causes of PLC faults like environment and electrical design, steps for fault finding and maintenance including checking voltages, backups, and updates.
Fx3 g,fx3u,fx3uc series users manual positioning control editionphong279
This document is the user's manual for positioning control functions of Mitsubishi FX3G, FX3U, and FX3UC programmable logic controllers (PLCs). It provides an overview of positioning products, specifications for built-in positioning functions, and safety precautions. The manual covers connection of input/output lines, setup procedures for positioning control, compatible PLC and programming tool versions, and input/output number assignments. It also includes comparisons of performance specifications and operation modes for the built-in positioning function and various special adapters and blocks.
1. The document provides safety instructions for working on the Perfect Harmony medium voltage AC converter, noting hazards from high voltages, hot surfaces, and electromagnetic fields.
2. Operators must read and understand all product documentation before working on the converter and follow safety rules like disconnecting power and locking out tag out procedures.
3. Only qualified electricians should work on the converter and certain areas inside remain hazardous even after the emergency stop button is pressed due to capacitors that require 10 minutes to discharge high voltages.
This document provides safety precautions for FANUC AC servo motors, spindle motors, and servo amplifiers. It contains warnings, cautions, and notes regarding safe mounting, operation, maintenance and storage of the equipment. Some key points include:
- Properly ground all equipment and do not operate with exposed terminals to avoid electric shock.
- Secure all components firmly before operation to prevent injury from falling or flying parts.
- Do not touch rotating parts during operation or moving parts like motors immediately after powering off.
- Follow specifications for intended use of motors and amplifiers; do not modify or use for unintended purposes.
- Store equipment properly when not in use to prevent deterioration from environmental conditions.
This document provides a user guide for an IP66/Nema 4X rated variable speed drive for controlling AC motors. It discusses safety information and warnings, describes the drive's environmental and electrical characteristics, and lists its optional components. The guide contains information to help ensure the drive is properly installed and commissioned according to regulations.
CTSC-200 series PLC User Manual V1.00.pdfHaykelMhadhbi
The document provides an overview of the TrustPLC CTSC-200 Series PLC system and its components. It describes the different CPU models and expansion modules that can be used. It also covers installation, wiring, specifications, programming, communication protocols, and other technical information needed to use the PLC system. Safety guidelines and precautions for installation and use are provided at the beginning.
Nissan forklift o frame -opc series service repair manualfjjskekksemmrt
This document is a service manual for ATLET picking trucks in the OP series. It provides general information and technical data about the trucks. Some key points covered include:
- How to use the manual and find relevant information for specific problems or procedures.
- Important changes that have been made to OP models over time that should be considered during service.
- Approved lifting points on the trucks when lifting for service or with a jack.
- Important safety instructions that must be followed when working on the trucks, such as securing the truck, disconnecting the battery, and preventing unintended movement.
- General safety risks associated with working on fork trucks and the precautions that should be taken regarding fire,
Nissan forklift o frame - oph series service repair manualfjsefkskekmm
This document is a service manual for ATLET picking trucks in the OP series. It provides general technical data and specifications for components such as the drive motor, gearbox, hydraulic system, hydraulic unit, and control system. It also includes dimensions, weights, lubrication charts, and other reference information to assist with servicing the trucks. Safety instructions are provided, and an overview of the motor compartment shows the layout of key components.
Nissan forklift o frame -opc series service repair manualfjufksefmme
This document is a service manual for ATLET picking trucks in the OP series. It provides general technical data and specifications for components such as the drive motor, gearbox, hydraulic system, control system, and fuses. Dimensions and diagrams are also included to show the overview of the motor compartment and identify major components. The manual instructs technicians on how to safely service the trucks and properly handle components.
Nissan forklift o frame - ops -opm series service repair manualfjkekfmefmm
This document is a service manual for ATLET picking trucks in the OP series. It provides general technical data and specifications for components such as the drive motor, gearbox, hydraulic system, hydraulic unit, and control system. It also includes dimensions, weights, lubrication charts, and other reference information to assist with servicing the trucks.
Nissan forklift o frame - oph series service repair manualfusjejfjsekfkem
This document is a service manual for ATLET picking trucks in the OP series. It provides general technical data and specifications for components such as the drive motor, gearbox, hydraulic system, control system, and fuses. Dimensions and diagrams are also included to show the overview of the motor compartment and identify major components. The manual instructs technicians on how to safely service the trucks and properly handle components.
Nissan forklift o frame - oph series service repair manualfjsefkkefmmem
This document is a service manual for ATLET picking trucks in the OP series. It provides general information and technical data about the trucks. Some key points covered include:
- How to use the manual and find relevant information for specific problems or procedures.
- Important changes that have been made to OP models over time that should be considered during service.
- Approved lifting points on the trucks when lifting for service or with a jack.
- Important safety instructions that must be followed when working on the trucks, such as securing the truck, disconnecting the battery, and preventing unintended movement.
- General safety risks associated with working on fork trucks and the precautions that should be taken regarding fire,
Nissan forklift o frame -opc series service repair manualfujsjefjkskekfm
This document is a service manual for ATLET picking trucks in the OP series. It provides general technical data and specifications for components such as the drive motor, gearbox, hydraulic system, control system, and fuses. Dimensions and diagrams are also included to show the overview of the motor compartment and identify major components. The manual instructs technicians on how to safely service the trucks and properly handle components.
Nissan forklift o frame - ops -opm series service repair manualfjjsefkskemmm
This document is a service manual for ATLET picking trucks in the OP series. It provides general information and technical data about the trucks. Some key points covered include:
- How to use the manual and find relevant information for specific problems or procedures.
- Important history and changes to OP models that should be considered during service.
- Tips for lifting and securing the trucks safely before working on them.
- General safety instructions and risks to be aware of when working on fork trucks, including locking parts in place and disconnecting power sources.
c10 series feeder insu gugugub ribunannySaminoHoahoe
This document is an instruction manual for a C10-series controller. It provides safety instructions for using the controller, explains how to operate the control panel and set functions, describes initial setup procedures, and outlines additional functions and specifications. Safety precautions include warnings about electrical hazards, proper grounding, operating within specifications, and more. Setup and operation instructions cover running and stopping the feeder, basic and advanced function adjustments, and using external signals.
This maintenance manual provides instructions for maintaining FANUC Series 0i-D and Series 0i Mate-D CNC systems. It describes the display and operation screens, hardware configuration, input/output of data, interface with the PMC, embedded Ethernet function, servo and spindle tuning, troubleshooting procedures, and preventative maintenance of motors, detectors, and amplifiers. The manual also includes appendices with alarm lists, lists of maintenance parts, and information on boot systems, memory cards, LED displays, and memory clearing.
Test_description_for_dry-type-transformers_for_special_testsSARAVANAN A
This technical article briefly describes seven very important tests you should perform during commissioning of a dry-type transformer. Usually, tests are performed in the factory where transformers are produced.
Simple Surge Arrester (SA) Testing for Switchyard EquipmentSARAVANAN A
The pre-commissioning test report summarizes surge arrestor testing at a substation. It documents insulation resistance measurements between stacks and earth that met minimum requirements. It also records the surge counter serial number, make, and reading to check operation. Signatures and dates from four people witnessing the tests are provided to verify successful completion.
Simple Disconnector Switch (DS) Testing for Switchyard EquipmentSARAVANAN A
The commissioning test report summarizes testing of a disconnector and earth switch at a substation for a customer. It lists the contractor and customer witnesses who were present for the testing. Measurement results are provided for resistance and insulation resistance tests between phases and of open contacts using a 5kV insulation tester. Operation checks showed the disconnector's electrical and manual operations and the earth switch 1's electrical and manual operations were okay, while earth switch 2 tests were not applicable.
Simple Current Transformer (CT) Testing for Switchyard Equipment.SARAVANAN A
This document summarizes pre-commissioning test results for current transformers. It includes information about the customer, contractor, substation, switchgear, CT location, serial numbers, test results for polarity, insulation resistance, knee point voltage and current, ratio tests, and test equipment details. Signatures and dates from the contractor and witness are at the bottom to verify the tests were properly conducted and witnessed.
Simple SF6 CB Testing for Switchyard Equipment.SARAVANAN A
The document is a commissioning test report for a circuit breaker. It details the tests performed on the circuit breaker including closing time, opening time using different trips, coil resistances for closing and opening coils, contact resistances, insulation resistances between phases and for open contacts, verification of anti-pumping function, and gas pressure contact readings. The tests were witnessed by representatives from the customer and contractor organizations.
Tutorial on Distance and Over Current ProtectionSARAVANAN A
Contents
• Protection Philosophy of ERPC
• Computation of Distance Relay Setting
• System Study to Understand Distance Relay
Behaviour
• DOC and DEF for EHV system
CPC100 + TD12 Tan Delta Test Report for 132kV CT.SARAVANAN A
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2. CPC100 V1.4
Preface - 1
Preface
About this User Manual Safety Instructions for CPC 100 and its Accessories
The purpose of this User Manual is to get you started quickly. It guides you directly to
the various CPC 100 application fields, shows the typical test setup, the corresponding
CPC 100 test card, and outlines the parameters used for this test in a compact form.
Since the scope of this User Manual is confined to the most important
information about a specific subject, the CPC 100 User Manual complements the
CPC 100 Reference Manual, however, it does not replace it. The CPC 100
Reference Manual is available in PDF format on the CPC Explorer CD-ROM.
Reading the CPC 100 User Manual alone does not release the user from the duty of
complying with all national and international safety regulations relevant for working with
CPC 100, e.g., the regulation EN50191 "Erection and Operation of Electrical Test
Equipment" as well as the applicable regulations for accident prevention in the country
and at the site of operation.
Glossary of Symbols
This manual uses different symbols to highlight text passages of special safety and/or
operational relevance. These symbols are listed in the following section.
Before operating CPC 100, read the following safety instructions carefully. It is not
recommended that CPC 100 be used (or even turned on) without understanding the
information in this manual. If some points of the safety instructions are unclear, contact
OMICRON electronics.
Principle Use According to Regulations
• CPC 100 should only be used in a safe manner, mindful of the dangers while paying
attention to the User Manual, and when it is in a technically sound condition and when
its use is in accordance with the regulations. In particular, avoid disruptions that could
in turn affect safety.
• DANGER: If you have a cardiac pacemaker, do not use CPC 100! Before operating
CPC 100, make sure there is no person with a cardiac pacemaker in the immediate
vicinity.
• CPC 100 is exclusively intended for the application fields specified in detail in
”Designated Use” on page Preface-4. Any other use is deemed not to be according to
the regulations. The manufacturer/distributor is not liable for damage resulting from
improper usage. The user alone assumes all responsibility and risk.
• Following the instructions provided in this User Manual and in the CPC 100 Reference
Manual available in PDF format on the CPC Explorer CD-ROM, is also considered part
of being in accordance with the regulations.
• Do not open the CPC 100 housing.
• If you do not use CPC 100 anymore, turn the safety key to "lock" (vertical) and
remove the key to avoid anybody accidentally turning on CPC 100.
• Store key and CPC 100 separately to prevent unauthorized personnel from using
CPC 100.
Orderly Measures
• This User Manual only complements the CPC 100 Reference Manual available in PDF
format on the CPC Explorer CD-ROM. However, it does not replace it.
• Either this User Manual or the CPC 100 Reference Manual should always be available
on the site where CPC 100 is being used.
• Personnel assigned to use CPC 100 should carefully read the CPC 100 User Manual/
Reference Manual - in particular the section on safety instructions - before beginning
to work with it. On principle this also applies to personnel who only occasionally work
with CPC 100.
• Do not undertake any modifications, extensions, or adaptations to CPC 100.
• Use CPC 100 in conjunction with original accessories only.
Operator Qualifications and Primary Responsibilities
Personnel receiving training, instruction, direction, or education on CPC 100 should
remain under the constant supervision of an experienced operator while working with the
equipment.
Safe Operation
• When putting CPC 100 into operation, follow the instructions in section "Putting
CPC 100 into Operation" in the CPC 100 Reference Manual (available in PDF format
on the CPC Explorer CD-ROM).
Note
Indicates notes with special meaning, i.e., additional important information.
Caution
Indicates sections with special safety-relevant meaning.
Electrical Danger - Caution
Emphasizes actions or instructions that hold potential risk to health and life. To
be carried out by authorized personnel with extreme caution and full awareness
of the safety regulations only.
Reference Information
Indicates an important cross-reference.
CPC 100 must be used in observance of all existing safety requirements from
national standards for accident prevention and environmental protection.
Testing with CPC 100 should only be performed by authorized and qualified
personnel. Clearly establish the responsibilities!
Never use CPC 100, any accessory or the CP TD1 equipment trolley
without a solid connection to earth with at least 6mm². Use a ground
point as close as possible to the test object.
3. CPC100 V1.4
Preface - 2
Preface
Safety Instructions for CPC 100 and its Accessories
General
• Before connecting or disconnecting test objects and/or cables, turn off CPC 100 by
either the POWER ON/OFF switch or the Emergency Stop button. Never connect or
disconnect a test object while the outputs are active.
• Make sure that a test object’s terminals that are to be connected to CPC 100 do not
carry any voltage potential. During a test, the only power source for a test object may
be CPC 100.
• At their output sockets and especially in the cables connected to them, in operation
the high current outputs 400A DC and 800A AC generate a significant amount of
heat (approx. 300W/m at 800A). To prevent burns, use gloves when touching the
cables while in operation or a short while after.
• Do not insert objects (e.g., screwdrivers, etc.) into any input/output socket.
• Never use the test cards Quick and Resistance to measure the resistance of
windings with a high inductance because turning off the DC source results in life-
threatening voltage levels. For this kind of measurement only use either the special
winding resistance test card RWinding or the test card TRTapCheck!
• When measuring the ratio of voltage and power transformers make sure that the test
voltage is connected to the corresponding high voltage winding, and the voltage of
the low voltage winding is the one that is measured. Accidentally mixing up the
windings can generate life-threatening voltages within the transformer.
• Make sure that when testing a current transformer by feeding a test current into its
primary winding, all secondary windings are shorted. On open secondary windings,
life-threatening voltages can be induced!
• Use only one CPC 100 output at a time.
• All AC and DC output sockets of CPC 100 can carry life-hazardous voltage potential
and provide life-hazardous currents.
Therefore:
– While connecting cables to the CPC 100 high voltage or current outputs, or other
conducting parts that are not protected against accidental contact, press the
Emergency Stop button, and keep it pressed as long as an output signal is not
absolutely necessary for the test.
– When connecting to the front panel input/output sockets, use wires with either
4 mm safety "banana" connectors and plastic housing or, where applicable, with
the especially manufactured counterpart supplied by OMICRON electronics (e.g.,
for the V2 AC measuring input).
– For the high voltage and current output connectors on the left-hand side of the
test set (2kV AC, 400A DC and 800A AC, Ext. Booster), only use the specially
manufactured cables supplied by OMICRON electronics (refer to the chapter
"Accessories" of the CPC 100 Reference Manual available in PDF format on the
CPC Explorer CD-ROM).
One end of the high voltage cable has a coaxial safety plug that is certified for a
voltage level of 2kV AC. The other end is equipped with a safety banana plug that
is insulated with a shrink tube.
– If you do not use the high current outputs 400A DC or 800A AC, or the high
voltage output 2kV AC, disconnect any cable that may be plugged in to these
sockets.
The 400A DC or 800A AC outputs are not switched off by internal relays.
Therefore, if a test mode is selected that does not use either one of these
two outputs, they still generate current.
– Do not stand right next to or directly underneath a connection point because the
clamps may fall off and touch you.
This is a physical and an electrical hazard.
– The red warning light on the CPC 100 front panel indicates hazardous voltage
and/or current levels at the CPC 100 outputs (red light "I" on or flashing). The
green warning light indicates that the CPC 100 outputs are not activated.
– Both of the high current output sockets on the left-hand side of the test set
(400A DC and 800A AC) usually carry a relatively low voltage potential.
– Always lock connectors properly.
The counterpart of the high current sockets are locking
connectors.
To lock these connectors safely, insert them carefully until
you feel a "click" position. Now they are locked. Confirm this
by trying to pull them out. This should not be possible now.
To remove the locking connectors, unlock them by pushing
them in completely first, and then pull them out.
Note: Even if you switched off CPC 100, wait until the red I/O warning light is fully
extinguished. As long as this warning light is lit, there is still voltage and/or
current potential on one or more of the outputs.
When CPC 100 is switched on consider this part of the cable a
hazard of electric shock!
Note: If none or both warning lights are on, the unit is defective and must not
be used anymore.
However, in case of an internal insulation fault these outputs may
carry up to 300V. Consider these outputs life-hazardous!
4. CPC100 V1.4
Preface - 3
Safety Instructions for CPC 100 and its Accessories
• The high current cables for both the 800A AC and 400A DC outputs are equipped
with connection clamps at one end. If these connection clamps are attached to a test
object’s terminal that is situated above your head, make sure the clamp is securely
attached. Due to the weight of the cables the clamp may become loose and fall down.
• Do not operate CPC 100 under ambient conditions that exceed the temperature and
humidity limits listed ”Environmental conditions” on page CPC 100 Technical Data-3.
• Do not operate CPC 100 in the presence of explosives, gas or vapors.
• If CPC 100 or any add-on device or accessory does not seem to function properly, do
not use it anymore. Please call the OMICRON hotline (refer to cover page of this User
Manual).
Power Supply
• Supply CPC 100 only from a power outlet that has protective earth (PE).
• An error message (313) appears if either the PE connection is defective or the power
supply has no galvanic connection to ground. In this case, make sure that the PE
connection is intact. If the PE connection is intact and the error message still appears,
select the "Disable ground check" check box at the Device Setup tab in the Options
view.
• Ground the isolating transformer outputs or generators used to supply CPC 100 on
the N (neutral) output or select the "Disable ground check" check box as described
above.
• Instead of supplying CPC 100 from phase - neutral (L1-N, A-N), it may also be
supplied from phase - phase (e.g., L1-L2; A-B). However, the voltage must not
exceed 240V AC.
• Fuse-protect the power supply (16A slow-acting fuse).
• Do not use an extension cable on a cable reel to prevent an overheating of the cord;
run out the extension cord.
DC Output to Test Objects With a High Inductance
Use test cards RWinding (winding resistance) and TRTapCheck (tap changer winding
resistance and on-load tap changer interruption check) only:
The message "Switch off in progress" notifies you that,
after CPC 100 was switched off, the connected external
inductance (i.e., the test object) still "feeds" voltage
potential back into the 6A DC or 400A DC output.
The existence of this voltage potential at the 6A DC
output is also indicated by a lit LED - even if CPC 100 is
switched off.
If a test object with a big inductance is connected to
CPC 100, ground the test object on both ends before
disconnecting it from CPC 100.
If a test object with a big inductance was connected to CPC 100, short-out the test object
additionally before disconnecting it from CPC 100.
FOR YOUR OWN SAFETY
Always follow the 5 safety rules:
1. Insulate
2. Secure to prevent reconnecting
3. Check isolation
4. Earth and short-circuit
5. Cover or shield neighboring live parts
Caution:
The connector "Ext. Booster" is always galvanically connected to mains,
regardless whether or not an external booster is selected on the software tab
Options | Device Setup, the green warning light (0) is on, the outputs are
turned off or the Emergency Stop button is pressed.
Handle with extreme caution. Do not use any other booster cables than the ones
supplied by OMICRON.
As long as the CPC 100 software shows the on-screen message "Switch off in
progress", NEVER connect or disconnect test objects and/or cables.
The CP SA1 discharge box must be connected to the CPC 100’s V DC input
sockets when using the 400A DC output to protect yourself and CPC 100 from
high-voltage hazards.
Use separate clamps for current and voltage connections on both sides of the
test object to avoid hazards in case one clamp falls off during the test.
5. CPC100 V1.4
Preface - 4
Preface
Designated Use
Changing Fuses
• Turn off CPC 100, unplug the power cord and/or press the Emergency Stop button.
• We recommend to wait for about 30 seconds. This time is necessary for the internal
electrolytic capacitors to fully discharge.
• Ground the test object, and disconnect it from CPC 100. By disconnecting it you
prevent a possibly faulty test object feeding power back into CPC 100.
• Locate the blown fuse on the front panel of CPC 100, and replace it.
Note: Replace with identical fuse type only (refer to the chapter "Changing Fuses" of the
CPC 100 Reference Manual available in PDF format on the CPC Explorer CD-ROM).
CPC 100 in Combination with CP TD1
CP TD1 is an optionally available high-precision test system for on-site insulation tests of
high voltage systems like power and measuring transformers, circuit breakers, capacitors
and isolators. CP TD1 works as an add-on device to CPC 100 and is described in chapter
”CP TD1” of this User Manual.
On principle, the safety instructions that apply to CPC 100 and its accessories also apply
to CP TD1. However, CP TD1 requires some additional precautions and measures. They
are listed in chapter ”CP TD1” on page CP TD1-1.
Different Symbols for PE
CPC 100 and CP TD1 use different symbols for protective earth (PE):
This is due to a new standard and does not symbolize any functional difference.
Note: Both symbols mean exactly the same, i.e., protective earth (PE) or equipotential
ground.
CPC 100, in conjunction with its accessories or as a stand-alone unit, is a multi-purpose
primary test set for commissioning and maintaining substation equipment. It performs
current transformer (CT), voltage transformer (VT) and power transformer (TR) tests.
Furthermore it is used for contact and winding resistance testing, polarity checks as well
as primary and secondary protection relay testing.
The various, partly automated tests are defined and parameterized via the front panel
control of a built-in embedded PC.
The functionality scope of CPC 100 is described in detail in the chapter "Designated Use"
of the CPC 100 Reference Manual available in PDF format on the CPC Explorer CD-ROM.
Any other use of CPC 100 but the one mentioned above is considered improper
use, and will not only invalidate all customer warranty claims but also exempt
the manufacturer from its liability to recourse.
6. CPC100 V 1.4
Introduction - 1
Introduction
Functional Components of CPC 100
Navigation
elements
AC OUTPUT
6A, 3A or 130V output
IAC/DC INPUT
Fuse-protected with a 10A very quick-acting fuse
Fuse 3.15A (slow-acting wire fuse 5x20mm)
for 3A AC and 130V AC
Fuse 6.3A T (slow-acting wire fuse 5x20mm)
for 3A AC, 6A AC, 130V AC and 6A DC
DC OUTPUT
6A DC output (fuse-protected with a 6A fuse)
BIN IN
Binary trigger input, wet or dry contact
Safety key lock
Locks front panel operation.
V2 AC input
3V AC input
V1 AC input
300V AC input
VDC INPUT
10V DC input or 2-wire resistance
Emergency stop button
Immediately shuts off all outputs (could leave
transformer in saturation).
Soft-touch
keyboard
I / 0 warning lights
indicate either a safe operation, i.e., no voltage at the CPC 100 outputs (green light "0" on), or an operation with possibly hazardous voltage and/or current levels at the CPC 100 outputs (red light "I" on or flashing).
Add test cards
We recommend not to use more than 15 test cards or 50
test results in one test procedure.
Tab selector
To change between the single test cards of a test
procedure.
Test Card View: View to set up test cards,
compose test procedures, enter test settings,
define test cards or the test procedure default,
start tests etc.
Test Procedure Overview: Provides an
enhanced overview of all test cards of the
currently active test procedure. Defines the test
procedure default.
File Operations: Lets you save, load, delete,
copy and rename test procedures.
Options: To specify general parameters.
I/O
Use to start and stop a test.
Context-dependent menu keys
Directly invoke specific commands associated with the
currently selected control of the test card and view.
7. CPC100 V 1.4
Introduction - 2
Introduction
Functional Components of CPC 100
High Voltage and Current Outputs
When CPC 100 outputs high current, observe the allowed duty cycles that may apply to
the selected AC output range.
The connector "Ext. Booster" is always galvanically connected to mains,
regardless whether or not an external booster is selected on the software tab
Options | Device Setup, the green warning light (0) is on, the outputs are
turned off or the Emergency Stop button is pressed.
Use only original accessories available from OMICRON electronics.
ePC Interfaces1
1. For detailed information on the RJ45 connectors, see chapter "CPC 100 in a Network"
in the CPC 100 Reference Manual available in PDF format on the CPC Explorer
CD-ROM.
2. For the pin assignment of the RS232 serial interface plug, refer to the CPC 100
Reference Manual, section "ePC Interfaces" of chapter "Technical Data".
3. The connector for external safety functions allows connecting:
– an external Emergency Stop button
– an external "test start/stop" push-button
– external I/O warning lights
– CP CR500
The attached plug contains a jumper for the emergency stop or "dead man" function,
and as long as the plug is placed on the connector, these functions are bridged. If the
plug is removed, emergency stop is active.
For the plug’s pin assignment and a wiring scheme, refer to section "Connector for
External Safety Functions" of chapter "Technical Data" in the CPC 100 Reference
Manual available in PDF format on the CPC Explorer CD-ROM.
800A AC
(6.1-6.5V AC)
High AC current
output
POWER ON /OFF
switch
Mains power supply,
1 phase, 85V-264V AC
2kV AC
High voltage
output
400A DC
(4-4.5V DC)
High DC current
Ext. Booster
e.g., for the
connection of
the CP CB2
current booster
option for
output currents
of up to 2000A
Grounding
terminal
Automatic circuit
breaker I > 16A
1. Older CPC 100 versions have slightly different ePC interfaces. For detailed
information, refer to the CPC 100 Reference Manual.
USB connector for connecting OMICRON
USB memory sticks
RJ45 socket for connecting CPC 100 to a
PC or a network hub
Serial interface connector for connecting
optional CP TD1 test set
Connector for external safety functions
(see item 3 below)
8. CPC100 V 1.4
Introduction - 3
CPC 100 Block Diagram Principles of Test Cards and Test Procedures The Components of a Test Card
Test cards
The CPC 100 software comprises a number of test cards. A test card carries out one
specific test, e.g., measuring a CT excitation curve, or testing the ratio of a voltage
transformer.
A test card holds a number of user-definable test settings and - after the test was run -
test results.
Test procedure
A test procedure contains multiple test cards.
The composition of such a test procedure and the settings of all single test cards can be
freely defined by the user. Within a test procedure, each test card and its associated test
is executed individually in a user-defined order.
Report
For archiving or reporting purposes, or later processing, a test procedure with all of its
test cards, specific settings and - after the test was run - test results and assessments
can be saved. It is then considered a report.
Such a report can later be opened any time in CPC 100’s File Operations menu.
+
Rectifier
& power
factor
corrector
Filter
Switched
mode
amplifier
500V 4A
1kV 2A
2kV 1A
500V
500V
500V
500V
65V
65V
3.15A
6.3A
ADC
I
U
U
U
U
I
I
DSP
(Digital
Signal
Processor)
Built-in
ePC
Ethernet
RS 232
optional
optional interfaces
(plug-in boards)
analog or digital
2kV
800A
R
R
-
+
5V / 400A DC
10A AC/DC
3V AC
300V AC
10V DC
BIN IN
65V / 6A DC
6V / 800A AC
2kV
Ext.
Booster
130V / 6A AC
Mains
100-240V
50/60Hz
to
ext.
PC
I
n
p.
O
u
t
p
u
t
s
L
N
PE
For detailed information about test cards, test procedures and templates, refer
to section "How to Use The CPC 100 Software" of chapter "Introduction" in the
CPC 100 Reference Manual available in PDF format on the CPC Explorer
CD-ROM.
Focus on the data entry field for AC current.
The term "focus" designates the currently selected (active) part of the test card. The
selected component is highlighted or inverted.
The actual function of the context-
dependent menu keys depends on
the selected view, test mode, test
card and selected test card
component (i.e., the focus).
Status of test assessment. The test assessment is a
manual procedure carried out by the user. After the
test, set the focus on the assessment symbol. Use
the context-dependent menu key O K or F A I L E D to
assess the test.
For a few seconds, the status line also displays
general operation information, e.g. "Emergency
key pressed".
Temperature and power
consumption monitoring.
If an output is activated both
CPC 100’s power consumption
and the current emitted at the
high current outputs is monitored
and, together with the
temperature, displayed by this
temperature gauge.
The temperature gauge’s bar
therewith represents an indicator
for the remaining time CPC 100
can output power.
plenty of spare
no more spare
Pressing the S E T T I N G S menu key opens the Settings page (see page Quick-1) allowing
you to set the test cards individually. As a rule, do not set the test cards on the Settings
page but set all test cards of a test procedure using the Device Setup tab in the
Options view (see page Introduction-4).
9. CPC100 V 1.4
Introduction - 4
Introduction
Test Procedure Overview The CPC 100 File System The Options Menu
The Test Procedure Overview lists all test cards of the currently active test procedure in
a list box showing the card’s name, its creation date and time, whether test results are
available and the test card’s assessment status.
The highest hierarchical level of the CPC 100 file system, the "root", is named CPC100.
Below this, you can create additional folders in a tree-structure of your choice, save
tests in these folders, and perform file operations, such as open, save, rename, copy,
paste etc.
The CPC 100 file system differentiates two file types:
Device Setup
Allows setting all test cards of a test procedure.
With S A V E A S D E F A U L T , Test Procedure Overview provides a function to save
the current test procedure as the test procedure default, i.e., that default the
CPC 100 software will start with in future.
For detailed information, refer to section "Test Procedure Overview" of chapter
"Introduction" in the CPC 100 Reference Manual available in PDF format on the
CPC Explorer CD-ROM.
name.xml A test procedure with all of its test cards and specific settings.
An .xml file may also contain test results and assessments that
were stored together with the settings as report in the CPC 100
file system for archiving purposes.
name.xmt Test procedure template, i.e., a user-defined template
containing one or more test cards with all of their specific test
settings but without test results.
Set the external booster
you want to use.
Set current clamp
parameters and CT and/or
VT transformation ratio.
Resets all user-specific settings made in the
CPC 100 software to factory-defined defaults
including:
• the test card defaults
• the test procedure default
• all settings made at the Device Setup tab
(Sets external booster to CB2, sets CT and
VT to "OFF" and sets the default frequency
to 50 Hz.)
• the String Editor’s template strings
Auto save automatically
saves the current test
settings in fixed intervals
specified to a file named
lastmeas.xml.
Set the default frequency.
This value will be used for
all test cards.
Select the check box if the
PE connection is intact and
an error message (313)
appears.
Operating CPC 100 with
the check box selected
can cause injury or
possibly death of the
operating staff!
10. CPC100 V 1.4
Introduction - 5
The Options Menu
Network
Setting the communication parameters.
Display
Sliding regulator to adjust the display contrast.
Date / Time
Set date and time.
• DHCP/Auto-IP
Configures all communication
parameters automatically; the
DHCP server will do it for you or
it will be done via the Auto-IP
mechanism.
The data entry fields for IP
address, Subnet Mask, Default
Gateway and DNS are read-
only, no data can be entered.
This is the recommended
setting.
Static IP
Configure the communication
parameters manually by
entering the values into the
data entry fields using the soft-
touch keys.
Set system date
To set the system time
– put the focus onto the "Time:"
field using the handwheel
– use the U P / D O W N keys
to select between hours,
minutes and seconds
– turn the handwheel to increase
or decrease the value.
– press the handwheel to
acknowledge your entry
11. CPC100 V 1.4
Introduction - 6
Introduction
The Options Menu Customizing Your Working Environment
Regional Settings
Regional setting for language, temperature unit, date and time style. These settings
affect the way the CPC 100 software displays and sort dates, times, numbers and decimal
points.
Service
During operation, CPC 100 creates a log file with a user-definable logging level
System Info
Displays system information.
1st Goal: Always Loading Certain Test Cards on System Start-Up
2nd Goal: Loading a Certain Test Card with Always the Same Values
Define system language
Define temperature unit °C or °F
Define the display style for date
and time
We recommend to set the logging level to "Warning"
– Fill out one or more test card(s) of your choice with the parameters you
need
– Change to Test Procedure Overview
– Press SA V E A S D E F A U L T
You have now set the default for the CPC 100 start-up.
– Fill out the test card of your choice with the parameters you want to assign
to that card
– Put the focus to onto the test card’s tap
– Press SA V E A S D E F A U L T
You have now changed the default for this test card type.
The command R E S T O R E F A C T O R Y D E F A U L T S at the Options tab
Device Setup resets all user-specific settings made in the CPC 100
software to factory-defined defaults.
This includes the test card defaults and the test procedure default.
12. CPC100 V 1.4
Quick - 1
Quick
Settings Page Measuring with Quick
Quick is the most basic mode to operate all of the CPC 100 outputs in a manual-like mode
with front panel control.
Range
The output range combo box provides a list of available output ranges including either
CB2:, CU20: or CU1: output ranges if the respective external booster was selected at the
Options tab Device Setup or on the Settings page.
The Settings page allows setting the test cards individually. At the Device Setup tab in
the Options view (see page Introduction-4), the same properties can be set for all test
cards of a test procedure. As a rule, do not use the Settings page but the Device Setup
tab in the Options view to set the test cards. Making different settings for the test cards
is rarely a good idea. Set the test cards individually using the Settings page only in well-
founded cases.
If a test card contains results, the settings cannot be changed. When a file containing
results is loaded, the Settings page can be used to view the settings of the test
procedure.
If the output quantities of the selected output can be measured, the combo boxes "1st
measured quantity" and "2nd measured quantity" provide IOut and/or VOut for
selection.
IOut sel and VOut sel designate the frequency-selective measurement to filter out
interferences as they usually occur in substations. The measured input is filtered
according to the set output frequency.
Set output value
Set output range
Set frequency
value or - if
"Sync w/ V1AC"
is selected -
phase angle.
1st measured
quantity
(including CT and
VT)
Set the calculated
value to be
displayed in table
below.
Depends on
settings 1st and
2nd measured
quantity.
2nd measured
quantity
(including CT and
VT)
Measurement table showing results
No indication:
no overload
Dotted indication:
an overload in the
past
Solid indication:
an overload now
Overload indication
Pressing the SE T T I N G S menu key opens the Settings page. The Settings page
with the exception of the TRRatio test card looks as show below.
After having set all necessary parameters, press the I/O (test start/stop)
push-button. The Quick test card enters the "on" state, the set power output
value is switched to CPC 100’s outputs, the measuring continues.
Pressing the Quick test card menu key K E E P R E S U L T S saves the currently
measured values and "freezes" their display in the measurement table. Both the
"measuring" and the "on" state remain active, the measurement continues in a
new line of the measurement table.
Note 1: When testing capacitive test objects using voltages ≥ 500V, make
sure that the test object’s capacity does not exceed 25nF.
Together with the test object’s capacity, the leakage inductance of
CPC 100’s internal output transformer forms a series resonant circuit.
Especially at frequencies > 50/60Hz this may result in voltage
superelevation.
Note 2: Never use Quick to measure the resistance of windings with a high
inductance because turning off the DC source results in life-
threatening voltage levels.
For this kind of measurement only use the special winding resistance
test card RWinding or the test card TRTapCheck!
13. CPC100 V 1.4
Quick - 2
Quick
Synchronizing Output Frequency with V1AC Trigger Settings
Sync w/ V1AC A trigger is the occurrence of a selected event, for example, a binary trigger is the first
change of the state at the binary input.
Note that some of the trigger events offered in the Trigger on: combo box depend on
the measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload condition
(clearing is delayed by 100 ms to debounce).
Set SY N C W / V1 A C by pressing the menu key that appears when the focus is
on the frequency/phase angle data entry field.
This synchronizes the CPC 100 output frequency with the V1AC input frequency
(we recommend a minimum input voltage of 10V on V1AC, possible range
48 - 62Hz). In this case the phase angle of the output is displayed rather than
the frequency. Set the phase angle value relative to the phase angle of the
V1 AC input signal.
The icon next to the frequency/phase angle data entry field reflects the actual
setting.
Due to the PLL (phase locked loop) technology, the synchronization with V1AC
takes places about 100ms after the test was started.
Note: Sync w/ V1AC is not available in all output modes.
Select the trigger event Threshold value for
trigger on
measurements.
Delay time display
The delay time is the time between the last
change of the CPC 100 output value and
the occurrence of the trigger event.
Select to switch off CPC 100 outputs
when the trigger event occurs.
Clear to leave the CPC 100 outputs on
after the trigger event occurred.
The measurement values are "frozen".
To store the results, press .
Indicates the signal
condition at the
binary input Bin In.
14. CPC100 V 1.4
Current Transformer - 1
Current Transformer
CT Ratio (and Burden) CT Ratio (with Burden) - The option "Measure Burden"
Use the CTRatio test card to measure a current transformer’s ratio and burden with
injection on the CT’s primary side with up to 800A from AC OUTPUT.
*)
Due to cross-talk between the measuring inputs V1 AC and V2 AC, we suggest not
to connect a current clamp to the input V2 AC. Therefore, use a current clamp with
current output. See also ”Device Setup” on page Introduction-4.
Select the check box "Measure Burden" to measure the burden in VA.
Burden
CT
Nominal secondary current
Select to stop test automatically when measurement
is done.
Select to enter
secondary
current instead of
measuring it
Output range
See ”CT Ratio (with Burden)
- The option "Measure
Burden"” on page Current
Transformer-2
Measured
secondary
current
Actual current
injected into CT’s
primary side
Ratio Iprim. / Isec.:
Isec act x (Iprim nom/Iprim act)
and deviation in %
((Kn x Isec - Iprim)/Iprim) x 100%
Polarity:
OK = phaseIsec - phaseIprim
= -45° < 0° < +45°
NOTOK = all other cases
Phase angle ϕ
relative to Iprim
Primary
injection
current
Use current
clamp rather than
IAC input*)
Nominal primary current
Note: This option is only useful as long as the injected current Itest is about of the
magnitude of the nominal current Iprim.
Burden
CT
15. CPC100 V 1.4
Current Transformer - 2
Current
Transformer
CT Ratio (with Burden) - The option "Measure Burden" CT Burden
Additional measurements when "Measure burden" is selected:
Note: For the meaning of the other test card components, see page Current
Transformer-1.
This is the preferred method in cases, when the current of max. 800A that CPC 100 can
feed into the CT’s primary side is not sufficient.
Vsec: measured secondary voltage
and phase angle relative to Iprim
Burden in VA: Isec nom ×
(Vsec act × Isec nom/Isec act)
cos ϕ: cosine of angle between Isec and Vsec
Burden
CT
Select to enter
secondary
voltage instead of
measuring it
Select to stop test automatically when
measurement is done.
Nominal
secondary current
Output
frequency
Secondary
injection
current from
6A AC output
Actual injection
current
measured via
input IAC
Secondary
voltage at the
burden,
measured at
input V1AC,
and phase
angle ϕ relative
to Isec
Burden in VA: Isec nom ×
(Vsec act × Isec nom/Isec act)
Cosinus of phase
angle ϕ
16. CPC100 V 1.4
Current Transformer - 3
CT Excitation (Kneepoint)
Use the CTExcitation test card to record the excitation curve of a current transformer.
This test performs an automatic injection of a test voltage of up to 2kV to the current
transformer’s secondary side.
The graph displays the test results in form of an interpolated curve with test point mark-
ers.
Turn the handwheel to set the focus onto the graph, and press it. This will bring up a
crosshair cursor that lets you navigate through the list of test points by using the keys
P R E V I O U S P O I N T and N E X T P O I N T . Turning the handwheel has the same effect. The
fields "V:" and "I:" display the value pair of each test point.
Demagnetizing the CT Core
Performing a CT Excitation measurement demagnetizes the CT core.
To make the context-dependent menu key D E M A G . visible put the focus onto the test
card’s tab.
Burden
CT
Maximum test
current
Maximum test voltage
Output
frequency
IEC/BS According to IEC 60044-1, the knee point is defined as the point
on the curve where a voltage increment of 10% increases the
current by 50%.
ANSI 45° According to IEEE C57.13, the knee point is the point where, with
a double logarithmic representation, the tangent line to the curve
forms a 45° angle.
Applies to current transformer cores without an air gap.
ANSI 30° Like ANSI 45° but forming a 30° angle.
Applies to current transformer cores with an air gap.
Select to run test
automatically.
Note: Pressing
A D D P O I N T to
add a test point
to the graph does
not work in Auto
mode.
Actual voltage
Actual current
Demagnetization can also be done without recording an excitation curve by
pressing the button D E M A G .
17. CPC100 V 1.4
Current Transformer - 4
Current
Transformer
Winding Resistance Voltage Withstand Test
Use the test card RWinding to measure the resistance of a current transformer’s
secondary winding.
Use the test card VWithstand to measure the voltage withstand capability of the
secondary winding and secondary wiring. To do so, disconnect the burden. As shown in
the following figure, connect one cable of the 2kV output to the transformer’s secondary
(1S1) winding connection and the other cable to earth and the transformer’s primary
connection (P1). Open the secondary ground connection and ground the burden for
safety reasons.
Never open the measuring circuit while current flows. Dangerous voltage may
occur! Check whether the red warning light "I" and the discharge LED are off
before disconnecting the device under test. Before disconnecting from CPC 100,
connect the device under test on both ends to protective earth.
Off before disconnecting device
under test
Off before disconnecting device under test
Burden
CT
Output range
Actual test
current
Transformer’s
winding
resistance
Enable/disable
temperature
compensation
for the result
Measured
voltage at input
VDC
Tmeas: Actual ambient temperature
Tref: Temperature for which the result is calculated
Rref: Calculated resistance.
In Centigrade:
Rref = (VDC / IDC) x (235°C + Tref) / (235°C + Tmeas)
In Fahrenheit:
Rref = (VDC / IDC) x (391°F + Tref F) / (391°F + Tmeas F)
Note: Formula according to IEC 60076-1
Measurement range
Total elapsed time
Maximum
deviation
between the
measured values
within the last
10 s of the
measurement.
The results are
considered stable
if Dev < 0.1%.
Nominal test
current
Note: If n/a appears in the VDC or Rmeas box, the VDC input is overloaded.
Burden
CT
18. CPC100 V 1.4
Current Transformer - 5
Voltage Withstand Test Polarity Check
During the test the test voltage increases in a ramp characteristic from 0V to Vtest. Vtest
is then applied to the output for the specified time span. The measurements are
continuously taken. Afterwards Vtest decreases in a ramp characteristic.
Use the PolCheck test card to check a series of test points for correct polarity.
To do so, CPC 100 injects a special polarity test signal at a certain location. This signal
can either be a voltage or a current signal from CPC 100, and has a signal characteristic
similar to a saw-tooth signal with a different steepness for the rising and the falling slope.
The polarity check itself is then done with the accessory CPOL, a portable easy-to-use
polarity checker.
Be aware that the terminal that is connected to the transformer’s secondary
connection "1S1" leads life-hazardous voltage!
Nominal test
voltage
(2kV max.)
Terminates test when
current threshold is reached
Output
frequency
Terminates test when
testing time has elapsed
Actual test voltage
Actual test current
Time span Vtest is applied
to the output
Highest measured current
CPC 100 injects a
special polarity check
signal
polarity
checker CPOL
polarity
checker CPOL
☺
green LED red LED
CT
If CPOL detects the same signal characteristic at a test point, it considers
the polarity as OK, and lights up the green LED.
If the signal characteristic is inverted or distorted, CPOL considers the
polarity not OK, and lights up the red LED.
If CPOL detects a signal that is too low, both LEDs light up at the same
time. Remedy: increase the signal magnitude.
If the capacity of CPOL’s battery gets low, the LEDs start flashing. As long
as the LEDs are flashing, CPOL’s battery provides sufficient power to
continue working. However, the battery should be changed as soon as
possible.
Notes: If you detect a wrong polarity in the current path, turn off
CPC 100 first, and only then disconnect the terminals.
Never operate CPOL with an open battery compartment. A life-
hazardous voltage level may occur in the battery compartment if
CPOL’s probe touches a test point with high voltage potential!
☺
☺ +
☺ +
flashing
19. CPC100 V 1.4
Current Transformer - 6
Current
Transformer
Polarity Check CT RatioV (with Voltage)
Use the CTRatioV test card to measure a current transformer’s ratio. To do so, feed a
voltage of up to 500V from the 2kV AC output to the transformer’s secondary side.
The preferred method for CT ratio measurement is current injection using the CTRatio
test card. However, on CTs such some GIS CTs or bushing CTs on power transformers
where the primary current path is not accessible, the method described in this section is
the only solution.
To measure the CT ratio using the CTRatioV test card, connect the 2kV AC output to
the CT’s secondary winding and the V2 AC input to the main conductors, e.g. on a power
transformer to the transformer’s bushings of different phases.
Select output
range
Amplitude
Select the option "Intermittent" to
a) save power in the 800A AC output range
b) define a pulse duty cycle for the output signal:
T on: time span the signal is applied to the output
T off: time span the signal output is paused
A Ton/Toff ratio of 2.000s/9.000s means the signal is applied for
2 seconds, then paused for 9 seconds. After that the cycle repeats.
Enter results
manually
Burden
CT
20. CPC100 V 1.4
Current Transformer - 7
CT RatioV (with Voltage) CT Rogowski
Use the CTRogowski test card to measure a Rogowski coil’s ratio by injecting current
into the current-carrying conductor, and by measuring the induced voltage at the end of
the Rogowski coil windings.
A Rogowski coil’s induced voltage is proportional to the conductor current differentiated
with respect to time. Therefore, in order to acquire a direct equivalent of the conductor’s
current, the induced voltage needs to be integrated. In general, a Rogowski coil’s output
signal is either lead via an integrating amplifier or fed into an electronic protection relay
with integrator. The CTRogowski test card integrates the Rogowski coil’s output signal
at the CPC 100’s V2 AC input.
Disconnect the Rogowski coil’s output signal from the electronic protection relay, and
plug it into CPC 100’s V2 AC input.
The CTRogowski test card measures the amplitude of the injected current Iprim and the
Rogowski coil’s output voltage Vsec, integrates this signal, and calculates the secondary
current Isec, its phase angle as well as the actual ratio and the deviation.
Note: If the transformer’s knee point voltage is approximated or exceeded, due to the
transformer’s saturation the measurement results are not correct anymore. If
the knee point is extensively exceeded, the transformer can even be damaged.
Therefore, the knee point voltage should be known or measured beforehand.
Secondary
inception
voltage
Nominal primary current
Select to enter
primary voltage
instead of
measuring it
Nominal secondary current
Output
frequency
Ratio error
Measured
secondary
voltage
Primary voltage
measured on
V2 AC input
Polarity:
OK = phaseIsec - phaseIprim
= -45° < 0° < +45°
NOTOK = all other cases
Ratio Iprim. / Isec.:
Isec act x (Iprim nom/Iprim act)
and deviation in %
((Kn x Isec - Iprim)/Iprim) x 100%
Select to stop
test
automatically
when
measurement is
done
Electronic protection relay
with integrator (e.g.,
150mV at Inominal)
Shielded cable with twisted
wires. Shield connected to
Rogowski coil.
P1
P2
Relay
21. CPC100 V 1.4
Current Transformer - 8
Current
Transformer
CT Rogowski CT Low Power (Ratio)
Use the CTLowPower test card to measure the ratio of a low power current trans-
former with a built-in burden and an output voltage that is directly proportional to the
primary current.
Nominal secondary voltage of Rogowski coil Nominal
frequency of the
Rogowski coil’s
secondary
voltage
Primary
injection
current
Select to
manually enter
Vsec instead of
measuring it
Nominal
primary current
of Rogowski coil
Select check box for
automatic test, clear
for manual test
Frequency of
injected current
Itest
Secondary
voltage
Calculated
secondary
current *)
Polarity:
OK = phaseIsec - phaseIprim
= –45° < 0° < +45°
NOTOK = all other cases
Ratio: Iprim / Isec and deviation of current ratio in %
*) Note that the current Isec does not really exist in the system. It is a calculated current only.
Output range
Actual output
current
Built-in burden
Shielded cable with
twisted wires
Relay
Electronic protection relay with low
voltage input (e.g., 22.5mV at Inom)
Output range
Nominal secondary voltage Select to stop test
automatically when
measurement is done
Select to enter
secondary
voltage instead of
measuring it
Measured
secondary
voltage
Actual current
injected into
CT’s primary
side
Ratio Iprim. / Isec.:
Isec act x (Iprim nom/Iprim act)
and deviation in %
((Kn x Isec - Iprim)/Iprim) x 100%
Polarity:
OK = phaseIsec - phaseIprim
= 45° < 0° < +45°
NOTOK = all other cases
Phase angle ϕ
relative to Iprim
Nominal primary
current
Primary
injection
current
22. CPC100 V 1.4
Voltage Transformer - 1
Voltage Transformer
VT Ratio VT Burden
Use the VTRatio test card to measure a voltage transformer’s ratio with injection on the
VT’s primary side with up to 2kV from AC OUTPUT.
Use the VTBurden test card to measure a voltage transformer’s secondary burden with
voltage injection on the VT’s secondary side with up to 130V from AC OUTPUT.
To do so, open the circuit as shown in the figure below, and inject the AC voltage from
CPC 100’s 130V AC output into the burden. Input IAC measures the current that flows
into the burden, and input V1AC the voltage at the burden.
Burden
VT
Nominal primary voltage
Primary
injection
voltage
Correction factor
for Vprim
Measured
primary voltage
Secondary
voltage
measured at
V1AC, and its
phase angle
relative to the
measured
Vprim
Nominal secondary voltage
Select to stop
test
automatically
when
measurement is
done
Output
frequency
1/√3 and 1/3: Correction factors for Vsec
Select to enter
secondary
voltage instead of
measuring it
Ratio and deviation in %
Polarity:
OK = phaseIsec - phaseIprim
= 45° < 0° < +45°
NOTOK = all other cases
Burden
VT
23. CPC100 V 1.4
Voltage Transformer - 2
Voltage
Transformer
VT Burden Voltage Withstand Test Polarity Check
*)
Due to cross-talk between the measuring inputs V1AC and V2AC, we suggest not to
connect a current clamp to the input V2AC. Therefore, use a current clamp with
current output.
This test is identical to the voltage withstand test described on page Current Trans-
former-4.
This test is identical to the polarity check described on page Current Transformer-5.
Nominal secondary voltage
Secondary
injection
voltage from
130V AC
output
Correction factor for Vsec
Actual voltage at
the burden
measured at
input V1AC
Actual current
through burden
measured via
input IAC and
its deviation
Use current
clamp rather than
input IAC*)
Output
frequency
Select to stop test automatically when
measurement is done
Select to enter
secondary
current instead of
measuring it
Burden in VA: Vsec nom × (Isec act × Vsec nom/Vsec act)
Cosinus of phase angle ϕ
Burden
VT
CPC 100 injects a
special polarity
check signal
polarity
checker CPOL
polarity
checker CPOL
☺
green LED red LED
VT
24. CPC100 V 1.4
Voltage Transformer - 3
VT Electronics
Use the VTElectronics test card to test the ratio of non-conventional electronic voltage
transformers with a very low level secondary voltage.
Shielded cable
with twisted wires
Electronic protection relay
with low voltage input
Electronic voltage transformer
Nominal primary voltage
Primary
injection
voltage
Correction factor
for Vprim
Measured
primary voltage
Secondary
voltage
measured at
V1AC, and its
phase angle
relative to the
measured
Vprim
Nominal secondary voltage
Select to stop
test
automatically
when
measurement is
done
Output
frequency
1/√3 and 1/3: Correction factors for Vsec
Select to enter
secondary
voltage instead of
measuring it
Ratio and deviation in %
Polarity:
OK = phaseIsec - phaseIprim
= 45° < 0° < +45°
NOTOK = all other cases
25. CPC100 V 1.4
Voltage Transformer - 4
Voltage
Transformer
TanDelta
The TanDelta test card was especially developed for CP TD1.
CP TD1 is an optionally available high precision test system for on-site insulation tests of
high voltage systems like power and measuring transformers, circuit breakers, capacitors
and isolators. CP TD1 works as an add-on device to CPC 100 and is described in chapter
”CP TD1” of this User Manual.
Since the TanDelta test card exclusively belongs to CP TD1, it is also described in the
CP TD1 Reference Manual.
The TanDelta test card can be accessed from CT, VT, Transformer and Others test
card groups.
26. CPC100 V 1.4
Transformer - 1
Transformer
TR Ratio (per Tap)
Use the TRRatio test card to measure a power transformer’s ratio by injecting AC voltage
with up to 2kV from AC OUTPUT into the transformer’s primary side (refer to the
following figures).
1. Setup for testing a power transformer ratio: Yy0 transformer, primary and secondary
side star connection.
2. Setup for testing a power transformer ratio: Yd5 transformer, primary side star
connection, secondary side delta connection with a 5x30°=150° phase shift:
3. Setup to measure a power transformer’s ratio for each single tap changer position:
27. CPC100 V 1.4
Transformer - 2
Transformer
TR Ratio (per Tap)
The following table shows the Vprim and Vsec settings on the TRRatio test card for
different transformer’s winding connections.
IEC 60076
vector
group
Winding Connection to CPC 100 TRRatio
settings
HV/H LV/X 2 kV output V1 AC input
red black red black Vprim Vsec
Dd0 U/H1 V/H2 u/X1 v/X2
V/H2 W/H3 v/X2 w/X3
W/H3 U/H1 w/X3 u/X1
Yy0 U/H1 V/H2 u/X1 v/X2
V/H2 W/H3 v/X2 w/X3
W/H3 U/H1 w/X3 u/X1
Dz0 U/H1 V/H2 u/X1 v/X2
V/H2 W/H3 v/X2 w/X3
W/H3 U/H1 w/X3 u/X1
Dy5 U/H1 V/H2 n/X0 u/X1
V/H2 W/H3 n/X0 v/X2
W/H3 U/H1 n/X0 w/X3
Yd5 U/H1 N/H0 w/X3 u/X1
V/H2 N/H0 u/X1 v/X2
W/H3 N/H0 v/X2 w/X3
Yz5 U/H1 V/H2 n/X0 u/X1
V/H2 W/H3 n/X0 v/X2
W/H3 U/H1 n/X0 w/X3
U W
V
u w
v
U W
V
u w
v
U
V
W u
v
w
U
V
W
w
u
v
U
V
W
w
u
v
U
V
W
w
u
v
Dd6 U/H1 V/H2 v/X2 u/X1
V/H2 W/H3 w/X3 v/X2
W/H3 U/H1 u/X1 w/X3
Yy6 U/H1 V/H2 v/X2 u/X1
V/H2 W/H3 w/X3 v/X2
W/H3 U/H1 u/X1 w/X3
Dz6 U/H1 V/H2 v/X2 u/X1
V/H2 W/H3 w/X3 v/X2
W/H3 U/H1 u/X1 w/X3
Dy11 U/H1 V/H2 u/X1 n/X0
V/H2 W/H3 v/X2 n/X0
W/H3 U/H1 w/X3 n/X0
Yd11 U/H1 N/H0 u/X1 w/X3
V/H2 N/H0 v/X2 u/X1
W/H3 N/H0 w/X3 v/X2
Yz11 U/H1 V/H2 u/X1 n/X0
V/H2 W/H3 v/X2 n/X0
W/H3 U/H1 w/X3 n/X0
IEC 60076
vector
group
Winding Connection to CPC 100 TRRatio
settings
HV/H LV/X 2 kV output V1 AC input
red black red black Vprim Vsec
U
V
W
u
v
w
U
V
W
w u
v
U
V
W
w u
v
U
V
W
w
v
u
U
V
W
v
u
w
U
V
W
v
u
w
28. CPC100 V 1.4
Transformer - 3
TR Ratio (per Tap) Settings Page Winding Resistance
The Settings page allows adding the transformer’s ratio per tap as follows. After
pressing the A D D T A P menu key first, the Vprim and Vsec values for the first tap are
taken from the main page. Change the tap number to the lowest tap of the transformer
under test (e.g. –16 or 0). Add the next tap by pressing the A D D T A P menu key and
enter the corresponding Vprim and Vsec values. After then, pressing the AD D T A P menu
key repeatedly adds more taps with a step calculated from the values for the first two
taps. After adding all taps, press the M A I N P A G E menu key to transfer the data to the
main page.
Performing a TR Ratio Test (per Tap)
Use the RWinding test card to measure the resistance of a power transformer’s wind-
ing as described on page Current Transformer-4.
Alternatively. inject the current directly from 400A DC output as shown below.
Nominal primary voltage for each measurement
Nominal
primary
injection
voltage
Correction factor
for Vprim
Measured
primary
current;
changes
depending on
the line
selected in
table below
Data entry field
to enter the
transformer’s
tap number for
each
measurement
Nominal secondary voltage
Nominal ratio,
calculated from
Vprim nom /
Vsec nom
1/√3: Correction factor for Vsec
Phase angle of
Iprim relative to
nominal Vprim;
changes
depending on the
line selected in
table below
Vsec secondary voltage measured at V1 AC
° phase angle of secondary voltage
:1 measured ratio
% measured ratio error
Output frequency
Pressing the SE T T I N G S menu key opens the Settings page. The Settings page
of the TRRatio test card has another functionality as on other test cards.
While passing through the power transformer’s tap changer positions, press
K E E P R E S U L T S for each single position.
Connect the CP SA1 discharge box to CPC 100’s V DC input sockets to protect
yourself and CPC 100 from high-voltage hazards.
CP SA1
29. CPC100 V 1.4
Transformer - 4
Transformer
TRTapCheck (for OLTC)
Use the TRTapCheck test card to measure the winding resistance of the individual taps
of a power transformer’s tap changer, and to check whether the on-load tap changer
(OLTC) switches without interruption.
CPC 100 injects a constant current from
the 6A DC output into the power
transformer and the current is led via the
IAC/DC input for measurement.
Alternatively, the current injected from the
400A DC output is measured internally.
From this current value and the voltage
measured by the V DC input, the winding
resistance is calculated.
In the moment the tap is changed, the
IAC/DC measuring input detects the
sudden, very short drop of the current
flow. A properly working tap change
differs from a malfunctioning one, e.g., an
interruption during the change, by the
magnitude of the ripple and slope values.
An interruption will result in much higher
ripple and slope values than a properly
functioning tap change.
The ripple and slope values are indicated
at the TRTapCheck test card’s measure-
ment table.
taps
OLTC
Never open the measuring circuit while current flows. Dangerous voltage may
occur!
Actual test
current
Nominal test
current
Data entry field
to enter the
transformer’s
tap number for
each
measurement
Actual ambient
temperature
Automatic tap
counting order
Rmeas: Actual resistance
Dev.: Maximum deviation between the measured values within
the last 10 s of the measurement. The results are
considered stable if Dev < 0.1%.
Rref: Calculated resistance (temperature-compensated); refer
to formula on page Current Transformer-4.
Ripple: Samples and holds the biggest measured current ripple
that occurred in the actual measuring cycle in negative
direction. It is indicated in % with reference to IDC.
Slope: Samples and holds the biggest measured steepness of the
falling edge of the actual test current.
Temperature for
which the result
is calculated
Measured
voltage at input
VDC
Output range
30. CPC100 V 1.4
Transformer - 5
TRTapCheck (for OLTC) Voltage Withstand Test
Tap Changer Test and Measuring the Winding Resistance
For the tap changer test, inject the same current value for each phase. We suggest to
move the tap changer to the same direction for all measurements, because, in general,
properly functioning tap changers can show quite different results depending on the
direction of movement. However, an interruption caused by a defective tap changer
results in comparatively high measured values for ripple and slope; here the direction
does not matter.
Example: Results of a tap changer and winding resistance test
Performing a Tap Changer Test
This test is identical to the voltage withstand test described on page Current Trans-
former-4.
For the tap changer test, the last 2 columns of the table are relevant.
High ripple because inductance is
charged
Values okay because always in the
same range
Tap defective: significantly higher values for ripple and slope. Compared to the properly
functioning tap change of line 5, for the defective tap in line 7 the ripple is about 30 times
and the slope about 15 times higher.
When results are measured, the AU T O K E E P R E S U L T menu key is available.
After pressing the A U T O K E E P R E S U L T menu key, CPC 100 waits until stable
results with a deviation less than 0.1% within the time period of 10 seconds are
achieved. After then, a new result line is added and the next measurement
starts.
1. Enter the test settings (see page Transformer-4).
2. Press the I/O (test start/stop) push-button to start the test.
3. Press K E E P R E S U L T to save the resistance value of this tap or press
A U T O K E E P R E S U L T .
CPC 100 waits until stable results with a deviation less than 0.1% within the
time period of 10 seconds are achieved. After then, a new result line is added
showing the number of the next measured tap.
4. At the transformer, set the tap displayed in the last result line.
5. Repeat steps 3 and 4 for all taps you want to measure.
6. Press the I/O (test start/stop) push-button to stop the test and wait until
the transformer windings are discharged.
Before disconnecting the transformer under test, ground all transformer’s
connections.
32. CPC100 V 1.4
Resistance - 1
Resistance
µΩ Measurement
The Resistance test card provides a total of three output ranges. The test setup depends
on the selected range.
1µΩ to 10mΩ
Setup for a µΩ measurement in the 400A DC range:
Inject current from 400A DC output to both sides of the test object. Input VDC
measures the voltage drop, the software calculates the test object’s resistance.
10mΩ to 10Ω
Setup for a µΩ measurement in the 6A DC range:
Inject current from 6A DC output to both sides of the test object. To measure this
current, route it via the IAC/DC input as shown in the figure above. Input VDC
measures the voltage drop, the software calculates the test object’s resistance.
10Ω to 20kΩ
Setup for an Ω to kΩ measurement in the V DC (2 wire) range:
At this range, the DC input VDC outputs the current needed to measure the resistance.
Do not measure on a large inductance in this mode. Use RWinding instead.
33. CPC100 V 1.4
Resistance - 2
Resistance
µΩ Measurement Winding Resistance Voltage Withstand Test
Use the RWinding test card to measure the resistance of a current transformer’s sec-
ondary winding as described on page Current Transformer-4.
Alternatively. inject the current directly from 400A DC output.
This test is identical to the voltage withstand test described on page Current Trans-
former-4.
Output range, select from 400A DC, 6A
DC or VDC (2 wire)
Nominal test
current ("n/a" if
VDC 2 wire)
Select to stop
test
automatically
when
measurement
is done
Actual test
current that is
injected into
the test object Measured voltage
drop at the test
object
Calculated resistance of test object,
R = VDC / IDC
Smallest
possible
resistance
Highest
possible
resistance
Select to enter
VDC instead of
measuring it
Connect the CP SA1 discharge box to CPC 100’s V DC input sockets to protect
yourself and CPC 100 from high-voltage hazards.
Burden
CT
34. CPC100 V 1.4
Resistance - 3
RGround
Use the RGRound test card to determine earth resistance between a substation’s ground
system and a remote auxiliary electrode. To measure the earth resistance, CPC 100
injects AC current between the substation’s ground system and a temporary remote
auxiliary electrode. A second auxiliary electrode is used to measure the voltage potential
across the substation’s earth resistance.
Theoretical resistance characteristic of an earth electrode:
Measuring the ground resistance of small ground systems Measuring the ground resistance of large ground systems
Note: Make sure not to position the auxiliary electrode U too close to the substation’s
ground system. If you do so, you measure in a range where the earth resistance
may not be linear (see figure below).
We suggest to test several points using a longer distance to the substation
ground. That way you get a better understanding of where the linear range of
the earth resistance lies, and where the measurements are reliable.
linear range of earth resistance
Distance
100
200
300
400
500
600
Earth resistance in mΩ
0
Δ U
3...5 x a
≈10xa
a Substation ground
a= size of the earthing system
Auxiliary
electrode U
Auxiliary
electrode I
a
I
90º
(Bird’s-eye view)
Substation A ground Substation B ground
Auxiliary
electrode U
a
a I
> 1km
Δ U
3...5 x a
a= size of the earthing system
35. CPC100 V 1.4
Resistance - 4
Resistance
RGround
Measuring the soil resistivity Calculating the soil resistivity:
ρ = 2 π d R
Legend:
ρ = soil resistivity
d = distance between auxiliary electrodes (identical between all electrodes)
R = calculated resistance as indicated at the RGround test card (R(f))
With the spacing of "d", the test measures the average soil resistivity between the U
auxiliary electrodes down to a depth of "d". Therefore, varying "d" also varies the depth
of the volume for which the soil resistivity is to be measured.
I
d d d
Δ U
Auxiliary
electrode U
Auxiliary
electrode I
Auxiliary
electrode U
Auxiliary
electrode I
d= distance
The 6A AC output can carry a life-threatening voltage level at high loop
impedances or open measuring circuits.
To learn how to measure the resistance of a single ground rod in an earthing
system, refer to the CPC 100 Reference Manual, section "RGround" of chapter
"Resistance". The CPC 100 Reference Manual is available in PDF format on the
CPC Explorer CD-ROM.
Nominal test current
Nominal test current. Select a
frequency other than the 50 or
60Hz mains frequency to
prevent interferences by stray
earth currents.
Actual test current (rms value)
Measured voltage between
substation ground and the
auxiliary electrode U (rms
value, non-selective frequency)
and phase shift between VRMS
and IRMS.
Calculated ohmic
part of earth
impedance
(frequency-selective
measurement)
Calculated inductive
part of earth
impedance
(frequency-selective
measurement)
36. CPC100 V 1.4
Others: Sequencer - 1
Others: Sequencer
General Testing an Overcurrent Relay with an ARC Function
Use the Sequencer test card to define a sequence of states to be applied to a connected
test object. A sequence of up to 7 states can be defined. The states within that sequence
execute sequentially. For each state, a trigger signal can be specified to prematurely
terminate this state and execute the next one.
A sequence of states can either be executed once from state 1 to state x, or repeated
continuously. Furthermore, the complete sequence can prematurely be terminated if
during the execution of one of its states this state’s specified trigger condition occurs.
*) Note that some of the trigger events offered in the trigger event combo box depend
on the measured quantity settings below (trigger on measurement).
Trigger on "Overload": the occurrence or the clearing of an output overload condition
(clearing is delayed by 100 ms to debounce).
**) Setting a time of 0.000s makes the state infinite. Only a trigger signal will terminate
it.
This sequence of four states tests a complete autoreclosure cycle with both a short dead
time (rapid autoreclosure) and a long dead time (slow autoreclosure).
Switch off on trigger, i.e., abort sequence when the trigger condition becomes true
Re-start when sequence is
finished
Synchronize with V1AC (needs up to 200ms to
synchronize)
Output range selection
States table (state-specific
settings):
– output quantity settings
– trigger specification*)
– duration of state if no trigger
occurs**)
The feature M A N U A L T R I G G E R provides a possibility to manually initiate a
trigger signal (i.e., a premature termination) of the current state at any time.
This manual trigger has the same function as an automatic trigger signal.
Press the A D D S T A T E button to define additional states. Note that the
maximum possible number of states is 6.
I>
ON
OFF
37. CPC100 V 1.4
Others: Sequencer - 2
Others:
Sequencer
Testing an Overcurrent Relay with an ARC Function
State 2: "wait for the CB to close"
Short dead time. Set to output 50A until the "Overload" trigger
condition that started state 2 clears.
The measurement table shows for state 2 that the short dead
time + the CB closing time lasted 477ms. This time also includes
the additional time to compensate for the debounce (see note).
The actual value for CB close equals 477ms - 100ms = 377ms.
Note that the r.m.s. measurement of IOut reacts slow and
therefore the measurement table does not show the full current.
State 1: "wait for the CB to open"
Set to output 400A until the trigger condition "Overload" occurs.
Here, trigger condition "Overload" means: CPC 100 cannot
provide the 400A any longer because of the opening CB contact.
Therefore, the opening CB contact terminates state 1.
The measurement table shows for state 1 that the relay time +
the CB opening time lasted 290ms.
State 4: "wait for the CB to close"
Long dead time. Set to output 50A*) until the "Overload" trigger
condition that started state 4 clears.
The measurement table shows for state 4 that the long dead
time + the CB closing time lasted 3.191s. This time also includes
the additional time to compensate for the debounce (see note).
The actual value for CB close equals 3.191s - 100ms = 3.091s.
*) Current values < 50A do not initiate an "Overload" when the current circuit
opens. For this reason, a nominal current value of 50A was chosen here, even
though the CB is open.
State 3: "wait for the CB to open"
Like state 1, see previous figure.
Not relevant for this test
Time sequence of the four states to test the autoreclosure cycle
*)
State 2 and 4 incl. the additional 100 ms CPC 100 adds to compensate for the
debounce (see note above).
Note: For debouncing purposes, at CB closing time measurements, CPC 100 adds a
fixed time of 100ms to the measured value. In order to determine the true CB
closing time value, these 100ms need to be deducted from the value displayed
in the measurement table.
State 1 State 2*)
short
dead time
State 3 State 4*)
long dead time
t
CB opens
Fault inception: overcurrent condition occurs
CB autoreclosure
CB opens again
100ms
I
100ms
38. CPC100 V 1.4
Others: Ramping - 3
Others: Ramping
General
Use the Ramping test card to define a series of ramps to be applied to a connected test
object.
A series of up to 5 ramps can be defined. The ramps within that series execute
sequentially, and run from a start to an end value within a set period of time.
It is possible to specify a trigger signal that prematurely terminates either
• the entire series of ramps
• or the actual ramp only, and then continues with the next one (if any). Example of a series of ramps
The three ramps defined in the ramps table shown above result in an output signal like
this:
Switch off on trigger, i.e., when a trigger condition becomes true
Ramps table (ramp-specific
settings):
– output quantity settings
– ramp duration if no trigger
occurs
– trigger specification
Ramped quantity & fixed quantity
Output range selection & actual
output value
Start value of ramp
The feature M A N U A L T R I G G E R provides a possibility to manually initiate a
trigger signal (i.e., a premature termination) of the current ramp at any time.
This manual trigger has the same function as an automatic trigger signal.
Press the A D D R A M P button to define additional ramps. Note that the maximum
possible number of ramps is 5.
Ramp 1
Ramp 2
Ramp 3
Ramp 1
• from 1A
(set at "Start val:")
• to end value 200A
(set in line 1 column "A")
• in 5 s
(set in line 1 column "s")
Ramp 2
• from 200A
(end value of ramp 1)
• to end value 200A
(set in line 2 column "A")
• for 10 seconds
(set in line 2 column "s")
Ramp 3
• from 200A
(end value of ramp 2)
• to end value 0A
(set in line 3 column "A")
• in 5 seconds
(set in line 3 column "s")
t
5s 15s
I
20s
1A
200A
R
a
m
p
1
Ramp 2
R
a
m
p
3
0s
39. CPC100 V 1.4
Others: Ramping - 4
Others: Ramping
Testing Pick Up / Drop Off Value of an Overcurrent Relay Time sequence of the three ramps:
To determine the pick up and the drop off value of a relay, a series of three ramps is
defined. The first ramp determines the pick up value, the second one represents a 1s
pause time, and the third ramp determines the drop off value.
CPC 100’s AC OUTPUT feeds the ramped current signal into a CT, which is connected to
an overcurrent relay. The overcurrent relay’s trip contact is fed into CPC 100’s binary
input BinIn, and acts there as a trigger signal.
I>
Ramp 1:
Set to output a ramped current
signal from 100.0A to either
200.0A in 10s, or until the
trigger condition "Binary"
occurs.
Here, trigger condition "Binary"
means: the relay contact picks
up. In this moment, ramp 1
terminates and the series
continues with ramp 2.
The measurement table shows
for ramp 1 that the relay
contact picked up after 7.175s
at a current value of 170.29A Ramp 3:
Because ramp 1 did not reach the 200A due to
the trigger signal, ramp 3 starts with 170.29A,
and then ramps down to zero with the set
steepness (200.0A to 0.0A in 10s) until the
trigger condition "Binary" occurs.
Here, trigger condition "Binary" means: the
relay contact drops off. Since there are no
further ramps defined, in this moment the
sequence terminates.
The measurement table shows for ramp 3 that
the relay contact dropped off 1.1s after ramp 3
started at a current value of 152.35A.
Ramp 2:
Pause time. Test current output
is "frozen" for 1s.
t
10s
I
21s
0A
200A
ramp 1
100A
170.29A
152.35A
0s 7.175s 1.1s
initially defined ramp
pick up
drop off
ramp 2
ramp 3
1s
40. CPC100 V 1.4
Others: Amplifier - 5
Others: Amplifier
Use the Amplifier test card to set CPC 100 to an "amplifier-like" mode. In this mode, an
input signal fed into a synchronization input drives the high current output’s magnitude,
frequency and phase angle.
Select between IAC, V1AC and V2AC as synchronization inputs.
To prevent saturation, the output signal follows sudden magnitude changes at the
synchronization input slowly. This smoothening effect delays the follow-up of the output
current up to 250ms.
Both the "amplification" factor and the phase angle between input and output are set by
the user in the Amplifier test card.
Starting a high current output
– Set an amplification factor of "0".
– Press I/O (test start/stop) to start the measurement.
Now the display field shows the measured input value.
– With the measured input value in mind, enter the amplification factor now.
– Acknowledge this entry by pressing the handwheel or the EN T E R key to start the
output.
Note 1: Changes in frequency and phase angle may result in unwanted effects. Both
frequency and phase must be held stable.
Note 2: The input frequency is limited to a range of 48 ... 62Hz.
Set range
Set phase angle
between input
and output
signal
Display of the measured high current
output signal
Select
synchronization
input
Value
measured at
synchronization
input (refer
to ”Starting a
high current
output” in the
next column).
Set the amplification factor to determine the ratio between input and output signal.
Note: The synchronization input is not automatically range-switching, it is fixed to it
maximum value.
Measured
phase angle
between input
and output
signal
Measured input frequency (48 ... 62Hz)
Depending on the measured input signal, setting the amplification factor can
result in unintentionally high currents. If the magnitude of the input signal is
unknown or uncertain, it is strongly recommended to set the amplification factor
to "0" before starting the test.
41. CPC100 V 1.4
Others: Amplifier - 6
Others: Amplifier
Amplifier Use Case: GPS-Synchronized 3-Phase System for End-To-End Testing
GPS
synchronization
unit CMGPS
Test set
CMC 256-3
CPC 100 for
phase 1
CPC 100 for
phase 2
CPC 100 for
phase 3
CT 1 CT 2 CT 3
Protection
relay
This example shows how the three current outputs of a CMC 256-3 test set are led to the
synchronization inputs IAC of three CPC 100 test sets to drive their high current outputs.
This way, the CPC 100 high current outputs represent the "amplified" CMC 256-3 outputs
and, in this example, are connected to three CTs.
Settings of Amplifier test card for this example use case:
42. CPC100 V 1.4
Others: Comment - 7
Others: Comment
Starting the String Editor Form Editor - Text Editor
The Comment card is inserted to a test procedure in the same manner like a test card.
Its purpose is to hold a user-defined comment and/or note regarding the actual test
procedure or other important information such as operational data of a transformer, for
example.
When used for the Comment card, the String Editor differentiates between the input
modes "Form Editor" and "Text Editor". After pressing ED I T , "Text Editor" is active. With
the exception of the context-sensitive key to switch between these two modes, the user
interface is identical.
To create "flowing" text with no tabs in it, either input mode can be used. Compose a text
of your choice by selecting the individual characters and symbols needed one by one and
confirm them by pressing the handwheel. When finished, acknowledge with O K .
To create such a "2 columns" layout use the Form Editor.
Enter the first word "Substation" and then a tab. Proceed with "Buers" and a carriage
return. Proceed accordingly:
The tab quasi denotes a column-break.
The difference between Form Editor and Text Editor is that text left of the tab (the "first
column", so to speak) cannot be accessed anymore in Text Editor, i.e., it is protected. To
add, edit or delete first column entries use the Form Editor.
How to change a comment
If you need to change an existing comment, press ED I T . This starts the String Editor.
Start the appropriate input mode, "Form Editor" or "Text Editor", change the entries of
your choice and press O K .
How to clear a comment
Press C L E A R C O M M E N T . The context-dependent menu keys change and provide two
more keys: C L E A R A L L and CL E A R T E X T .
Clear All: Deletes the entire comment at once, i.e., all text in all columns.
Clear Text: Deletes all to the right of the tab, i.e., everything but the left-hand side
column.
Press the context-dependent menu key E D I T to start the String Editor, the tool
for entering text.
This is a user-defined comment and/or note
regarding the actual test procedure.
Sub.: Buers
Trans.: TR24
Manuf.: Siemens
Type: KFRM 1863A / 22E
Year: 1955
Se. No.: T-54953
Power: 100 MVA
VecGr.: YN/yn0
Uprim: 220.000V
Iprim: 262.5A
Usec: 110.000V
Isec: 525.0A
Uk: 10.2%
Sub. Buers ↵
Trans. TR24 ↵
Manuf. Siemens ↵
Type a.s.o.
43. CPC100 V 1.4
Others: TanDelta - 8
Others: TanDelta
The TanDelta test card was especially developed for CP TD1.
CP TD1 is an optionally available high precision test system for on-site insulation tests of
high voltage systems like power and measuring transformers, circuit breakers, capacitors
and isolators. CP TD1 works as an add-on device to CPC 100 and is described in chapter
”CP TD1” of this User Manual.
Since TanDelta test card exclusively belongs to CP TD1, it is also described in the
CP TD1 Reference Manual.
The TanDelta test card can be accessed from CT, VT, Transformer and Others test
card groups.
Others: TanDelta
44. CPC100 V 1.4
File Operations - 1
File Operations
The CPC 100 File System The Menus
The CPC 100 file system differentiates two file types:
Navigating Through the File System
Select a test or a folder using the handwheel or the UP / D O W N keys.
To expand a collapsed folder tree , select it and press either the handwheel or
E N T E R .
Main File Operations Menu Submenu File
name.xml A test procedure with all of its test cards and specific settings. An
.xml file may also contain test results and assessments that were
stored together with the settings as report in the CPC 100 file
system for archiving purposes.
name.xmt Test procedure template, i.e., a user-defined template containing
one or more test cards with all of their specific test settings but
without test results.
Note: The file containing the up-to-date measurements should be saved regularly. If
the test unit is switched off, or in case of a power outage, all unsaved
measurements will be lost.
Note: Unlike the other menu items, the two SA V E . . . functions of the main File
Operations menu directly effect the currently open test, i.e., the test
procedure that was composed in the Test Card View, or the test that was loaded
in the CPC 100 file system beforehand.
Therefore, pressing SA V E , for example, does not save the test that you may
have highlighted in the folder tree, but the one that is currently open.
Opens the submenu File (refer to ”Submenu File”)
Opens the submenu Edit (refer to ”Submenu Edit”)
Saves the currently open test, i.e., the test card(s) previously opened
in the Test Card View (refer to Note below).
Opens the String Editor. You can save the currently open test under a
new name of your choice (15 characters max.).
Use the handwheel or the UP / D O W N keys to select a test, and press
O P E N to open it. Changes to Test Card View.
Closes the current test card(s), changes to Test Card View and opens
the test procedure default.
Opens the String Editor. You can create a new folder with any name of
your choice.
Appends the contents of a test file (.xml) or template (.xmt) of your
choice to the currently open test.
Deletes the currently selected test or folder from CPC 100’s disk space.
Opens the String Editor that enables you to rename the current test to
any new name of your choice.
(for future use)
Closes the submenu and returns to the main File Operations menu.
45. CPC100 V 1.4
File Operations - 2
File Operations
The Menus
Submenu Edit
Note: If a folder is cut or copied to the Clipboard, the selection is recursive, i.e., all of
its subfolders will also be put to the Clipboard.
Cutting or copying a test or folder, and trying to paste it in the same location,
opens the String Editor.
Since a test or folder cannot exist twice under the same name at the same
location, determine a new name for it using the String Editor.
Select the test of your choice. Press C U T to put the selected test or
folder to the Clipboard. Proceed with P A S T E ...
Select the test of your choice. Press C O P Y to copy test or folder to the
CPC 100 clipboard. Proceed with P A S T E ...
Move to the destination folder of your choice. Press PA S T E to insert the
contents of the CPC 100 clipboard to this folder.
Press P A S T E A S TE M P L . to make the contents of the CPC 100
clipboard a test procedure template.
(for future use)
Closes the E D I T submenu and returns to the main File Operations
menu.
46. CPC100 V 1.4
Common Functions - 1
Common Functions
Test Assessment The String Editor
The test assessment is a manual procedure carried out by the user.
The example below shows an assessment made at a VTRatio test card. However, the
assessment procedure is carried out in the same fashion on all test cards.
– After the test, set the focus on the assessment symbol by turning the handwheel.
Test not assessed.
– Use the context-dependent menu keys to assess the test:
The String Editor is used to name or rename test cards, tests and templates as well as
to fill out the Comment card.
Any time such an operation becomes necessary, the String Editor starts automatically.
The number of available characters to choose from depends on the String Editor’s use.
If, for example, a user-defined comment is to be entered in the Comment card, the
number of available characters is bigger as if a test is to be renamed. This difference are
special characters such as !, ?, _, [ ], etc.
Important special characters:
↵ carriage return (line feed)
tab (special function in Form Editor mode; refer to page Others: Comment-7).
To change the default name, and to enter a name of your choice
Test OK
Test failed
Assessment
symbol
Text field
Available
characters
Template
strings
Change case
Switch between
form and text
editor
Move left
Move right
Finish editing
Abort editing,
discard changes
– delete the default name by repeatedly pressing the backspace key
– enter the new test or folder name by consecutively selecting the characters
of your choice from the "on-screen keyboard" with the UP / D O W N keys or
by navigating to it with the handwheel
– acknowledge every selected character by pressing the handwheel or E N T E R
47. CPC100 V 1.4
Common Functions - 2
Common
Functions
The String Editor
The Template Strings
The String Editor provides a feature, that allows you to save strings, i.e., names of test
cards, tests, templates, folders and files. Once these strings are saved, they can then be
selected as template strings from the combo box "Select a string".
How to Save a String
– enter a name of your choice in the way described above
– put the focus on the combo box "Select a string"
– press AD D T O S T R I N G S to add this name to the list of template strings.
Define new template string
Delete selected template string
Add selected template string to the
actual cursor position in text field
48. CPC100 V 1.4
CPC 100 Technical Data - 1
CPC 100 Technical Data
Generator / Output Section - Current Outputs Generator / Output Section - Voltage Outputs Internal Measurement of Outputs
The output is either voltage or current, and is automatically selected by the software or
manually by the user. Current and voltage outputs are overload and short-circuit proof
and protected against over-temperature.
Output transient characteristics
Note: For detailed information. refer to section "Technical Data" in the CPC 100
Reference Manual available in PDF format on the CPC Explorer CD-ROM.
Range Amplitude tmax
1 Vmax
2 Powermax
2 f
800A AC3
0 ... 800A 25s 6.0V 4800VA 15 ... 400Hz
0 ... 400A 8min 6.4V 2560VA 15 ... 400Hz
0 ... 200A > 2h 6.5V 1300VA 15 ... 400Hz
6A AC10 0 ... 6A > 2h 55V 330VA 15 ... 400Hz
3A AC10 0 ... 3A > 2h 110V 330VA 15 ... 400Hz
400A DC
0 ... 400A 2min 6.5V 2600VA DC
0 ... 300A 3min 6.5V 1950VA DC
0 ... 200A > 2h 6.5V 1300VA DC
6A DC4, 10 0 ... 6A > 2h 60V 360VA DC
2000A AC3
with an optional current booster. For more details, refer to page CPC 100
Technical Data-4
Range Amplitude5 tmax Imax Powermax
5 f
2kV AC3
0 ... 2kV 1min 1.25A 2500VA 15 ... 400Hz
0 ... 2kV > 2h 0.5A 1000VA 15 ... 400Hz
1kV AC3
0 ... 1kV 1min 2.5A 2500VA 15 ... 400Hz
0 ... 1kV > 2h 1.0A 1000VA 15 ... 400Hz
500V AC3
0 ... 500V 1min 5.0A 2500VA 15 ... 400Hz
0 ... 500V > 2h 2.0A 1000VA 15 ... 400Hz
130V AC10 0 ... 130V > 2h 3.0A 390VA 15 ... 400Hz
Changes from "off" or a low
magnitude to a higher
magnitude
Changes from a high magnitude
to a lower magnitude or "off"
AC current within one period 300ms maximum; accordingly less
for smaller magnitudes
AC voltage 1200ms maximum; accordingly
less for smaller magnitudes
300ms maximum; accordingly less
for smaller magnitudes
Output Range
Guaranteed accuracy Typical accuracy6
Amplitude Phase Amplitude Phase
Reading
error
Full
scale
error
Full
scale
error
Reading
error
Full
scale
error
Full
scale
error
800A AC - 0.20% 0.20% 0.20° 0.10% 0.10% 0.10°
400A DC - 0.40% 0.10% - 0.20% 0.05% -
2kV AC
2000V 0.10% 0.10% 0.20° 0.05% 0.05% 0.10°
1000V 0.10% 0.10% 0.30° 0.05% 0.05% 0.15°
500V 0.10% 0.10% 0.40° 0.05% 0.05% 0.20°
5A 0.40% 0.10% 0.20° 0.20% 0.05% 0.10°
500mA 0.10% 0.10% 0.20° 0.05% 0.05% 0.10°
For the individual notes, see "Notes regarding Inputs and Outputs" below.
49. CPC100 V 1.4
CPC 100 Technical Data - 2
CPC 100
Technical Data
Measuring Inputs Output to Input Synchronization Notes Related to Inputs and Outputs
Input Imped. Range
Guaranteed accuracy Typical accuracy6
Amplitude Phase Amplitude Phase
Reading
error
Full
scale
error
Full
scale
error
Reading
error
Full
scale
error
Full
scale
error
IAC/DC4,7 < 0.1Ω
10A AC 0.10% 0.10% 0.20° 0.05% 0.05% 0.10°
1A AC 0.10% 0.10% 0.30° 0.05% 0.05% 0.15°
10A DC 0.05% 0.15% - 0.03% 0.08% -
1A DC 0.05% 0.15% - 0.03% 0.08% -
V1 AC8
500kΩ
300V 0.10% 0.10% 0.20° 0.05% 0.05% 0.10°
30V 0.10% 0.10% 0.20° 0.05% 0.05% 0.10°
3V 0.20% 0.10% 0.20° 0.10% 0.05% 0.10°
300mV 0.30% 0.10% 0.20° 0.15% 0.05% 0.10°
V2 AC8,11
10MΩ
3V 0.05% 0.15% 0.20° 0.03% 0.08% 0.10°
300mV 0.15% 0.15% 0.20° 0.08% 0.08% 0.10°
30mV 0.20% 0.50% 0.30° 0.10% 0.25% 0.15°
V DC4,7 10V 0.05% 0.15% - 0.03% 0.08% -
1V 0.05% 0.15% - 0.03% 0.08% -
100mV 0.10% 0.20% - 0.05% 0.10% -
10mV 0.10% 0.30% - 0.05% 0.15% -
Test cards Quick,
Sequencer, Ramping
Test card Amplifier
Frequency Range 48 ... 62Hz
Synchronization inputs V1AC
(automatic range switching)
V1AC, V2AC, IAC
(fixed to maximum range)
Input magnitude 10% of input range full scale
Output magnitude 5% of output range full scale
Settling time 100ms after 5% of output
magnitude is reached
1000ms after 5% of
output magnitude is
reached
Signal changes All quantities must be
ramped within 20 signal
periods
No changes of frequency
and phase. Magnitude
changes without limitation.
Output follows within
250ms.
Phase tolerance 0.5° within the limits as specified above
All input/output values are guaranteed over one year within an ambient temperature of
23°C ± 5° (73F ± 10F), a warm-up time longer than 25min and in a frequency range of
45 ... 60Hz or DC. Accuracy values indicate that the error is smaller than ± (value read
x reading error + full scale of the range x full scale error).
1 With a mains voltage of 230V using a 2 x 6m high current cable at an ambient
temperature of 23°C ± 5° (73F ± 10F)
2 Signals below 50Hz or above 60Hz with reduced values possible.
3 Output can be synchronized with V1AC in Quick, Sequencer, Ramping and Amplifier.
4 The input/output is protected with lightning arrestors between the connector and
against protective earth. In case of energy above a few hundred Joule the lightning
arrestors apply a permanent short-circuit to the input / output.
5 Signals below 50Hz or above 200Hz with reduced values possible.
6 98% of all units have an accuracy better then specified as typical
7 Input is galvanically separated from all other inputs
8 V1 and V2 are galvanically coupled but separated from all other inputs
9 There are power restrictions for mains voltages below 190V AC
10 Fuse-protected
11 When using the CTRogowski test card, the 3V V2AC input uses an additional
software based integration method. In the range of 50Hz < f < 60Hz, this results in
a phase shift of 90° as well as an additional phase error of +/- 0.1° and an additional
amplitude error of +/- 0.01%. For frequencies in the range of 15Hz < f < 400Hz, the
phase error is not specified, and the amplitude error can be up to +/- 0,50% higher.
50. CPC100 V 1.4
CPC 100 Technical Data - 3
Measuring Inputs Resistance Measurement General
Additional Features of the Measuring Inputs
• Automatic range switching (except test card Amplifier)
• Galvanically separated potential groups: I AC/DC; V1 & V2; V DC
• AC frequency range 15 ... 400Hz (except test card Amplifier)
• Protection of I AC/DC input: 10A FF fuse4
Binary input for dry contacts or voltages up to 300V DC7
Trigger criteria Toggling with potential-free contacts or voltages of up to 300V
Input impedance > 100kΩ
Response time 1ms
The accuracy of the resistance measurements can be calculated from the respective
input and output specifications.
Display ¼ VGA greyscale LCD display
Power supply
Single-phase, nominal9
100V AC ... 240V AC, 16A
Single-phase, permissible 85V AC ... 264V AC (L-N or L-L)
Frequency, nominal 50/60Hz
Power consumption <3500VA (<7000VA for a time <10s)
Connection IEC320/C20
Environmental conditions
Operating temperature -10° ... +55°C (+14 ... +131F)
Storage temperature -20° ... +70°C (-4 ... +158F)
Humidity range 5 ... 95% relative humidity, no condensation
Shock IEC68-2-27 (operating), 15g/11ms, half-sinusoid
Vibration IEC68-2-6 (operating), 10 ... 150Hz, acceleration 2g
continuous (20 m/s²); 10 cycles per axis
EMC EN 50081-2, EN 55011, EN 61000-3-2, FCC Subpart B of
Port 15 Class A, EN 50082-2, IEC 61000-4-2/3/4/8, CE
conform (89/336/EEC)
Safety EN 61010-1, EN 60950, IEC 61010-1, produced and tested
in an EN ISO 9001 certified company.
Prepared for IEEE 510, EN 50191, VDE 104
4-wire measurement with 400A DC output and 10V VDC input
Current Resistance Voltage Typ. error Guaranteed
400A 10µΩ 4mV 0.70% 1.35%
400A 100µΩ 40mV 0.55% 1.10%
400A 1mΩ 400mV 0.50% 0.95%
400A 10mΩ 4V 0.50% 0.95%
4-wire measurement with 6A DC output and 10V VDC input
Current Resistance Voltage Typ. error Guaranteed
6A 100mΩ 0.6V 0.35% 0.60%
6A 1Ω 6V 0.35% 0.60%
1A 10Ω 10V 0.25% 0.40%
2-wire measurement with 10V VDC input
Current Resistance Voltage Typ. error Guaranteed
< 5mA 100Ω 0.60% 1.20%
< 5mA 1kΩ 0.51% 1.02%
< 5mA 10kΩ 0.50% 1.00%
51. CPC100 V 1.4
CPC 100 Technical Data - 4
CPC 100
Technical Data
General Current Booster CP CB2
Weight & Dimensions
Weight 29kg (64lbs), robust case with cover
Dimensions W x H x D: 468 x 394 x 233mm (18.4 x 15.5 x 9.2"), cover,
without handles.
For test applications requiring up to 2000A.
The output current of CPC 100 can be increased up to 2000A by means of an
electronically controlled current booster. CP CB2 can be connected close to the busbar
using short high-current cables and to CPC 100 with a long control cable.
Weight & Dimensions
Weight 16kg (35.3lbs)
Dimensions W x H x D: 186 x 166 x 220 (7.3 x 6.5 x 8.7"), without handle.
Notes regarding CP CB2:
Operation Modes of current booster CP CB2
2000A mode 1000A mode
Current outputs
Range Amplitude tmax
1
Vmax
2
Powermax
2
f
1000A AC3
0 ... 1000A 25s 4.90V 4900VA 15 ... 400Hz
0 ... 500A 30min 5.00V 2500VA 15 ... 400Hz
2000A AC3
0 ... 2000A 25s 2.45V 4900VA 15 ... 400Hz
Internal measurement of outputs
Output
Guaranteed accuracy Typical accuracy
Amplitude Phase Amplitude Phase
Reading
error
Full
scale
error
Full
scale
error
Reading
error
Full
scale
error
Full
scale
error
2000A AC 0.25% 0.25% 0.50° 0.13% 0.13% 0.25°
1000A AC 0.25% 0.25% 0.50° 0.13% 0.13% 0.25°
1 With a mains voltage of 230V using a 2 x 0.6m high current cable at an ambient
temperature of 23°C ± 5° (73F ± 10F)
2 Signals below 50Hz or above 60Hz with reduced values possible.
52. CP TD1
CP TD1 - 1
CP TD1
Safety Instructions Product Description - Designated Use
Handling cables
• Always turn off CP TD1 completely before you connect or disconnect any cable
(disconnect CPC 100 from mains or press its Emergency Stop button).
• The high voltage cable must always be well attached and tightly connected to both
CP TD1 and the test object. A loose or even falling off connector at the test object
carrying high voltage is life-hazardous. Make sure the connectors are clean and dry
before connecting.
At CP TD1, press the high voltage cable’s plug to the connector tightly and turn the
screw cap until you feel a mechanical stop. If you notice a rough-running of the
screw-cap, clean the screw thread and use a lubricant (vaseline recommended).
Note: Tighten the plugs manually. Do not use any tools for that because that can
damage the plugs or connectors.
Insert the yellow banana plug (the high voltage cable’s grounding) into the respective
plug socket.
• Do not connect any cable to the test object without a visible grounding of the test
object.
• The high voltage cable is double-shielded and therefore safe. However, the last 50cm
(20 inch) of this cable have no shield. Therefore, during a test consider this cable a
life wire and due to the high voltage life-hazardous!
• Never remove any cables from CP TD1 or the test object during a test.
• Keep clear from zones in which high voltages may occur. Set up a barrier or establish
similar adequate means.
• Both low voltage measuring cables must always be well attached and tightly
connected to CP TD1’s measuring inputs IN A and IN B.
Make sure to insert the red and blue marked cables into the corresponding measuring
inputs: IN A = red, IN B = blue.
Tighten the plugs by turning them until you feel a stop. Note: Tighten the plugs
manually. Do not use any tools for that because that can damage the plugs or
connectors.
• Do not use any other cables than the ones supplied by OMICRON.
CP TD1 is an optionally available high precision test system for on-site insulation tests
of high voltage systems like power and measuring transformers, circuit breakers,
capacitors and isolators. With the add-on device CP TD1, CPC 100 increases its range of
possible applications into high voltage measurements.
The internal switched mode power amplifier enables measuring at different frequencies
without interferences with the mains frequency. Automatic test procedures reduce the
testing time to a minimum. Test reports are generated automatically.
CP TD1 comes with its own test card named TanDelta (Tangent Delta), which provides
highly accurate measurements of the capacitance Cx and the dissipation factor tanδ (DF)
or power factor cosϕ (PF), respectively.
Both the dissipation factor and the power factor grant information about possible losses
in the insulation material, which are increasing with age and water content. A change of
Cx is a warning indicator for partial breakdowns between the layers of a bushing or a
capacitor.
Additionally, CP TD1 measures the following quantities:
• Actual, apparent and reactive power
• Quality factor QF
• Inductance
• Impedance, phase angle
• Test voltage & current
CP TD1 works as an add-on device to CPC 100. Do not connect CP TD1 to any other
device. Do not use the accessories for applications not indicated in this user manual.
On principle, the safety instructions relevant to CPC 100 and its accessories
(refer to page Preface-1) also apply to CP TD1. This section lists safety
instructions that exclusively apply to CP TD1.
When CPC 100 is switched on, consider this part of the cable a
hazard of electric shock! Any other use of CP TD1 but the one mentioned above is considered improper
use, and will not only invalidate all customer warranty claims but also exempt
the manufacturer from its liability to recourse.
53. CP TD1
CP TD1 - 2
CP TD1
Functional Components Setup of Devices with and without Trolley
• The equipment trolley holds CPC 100, CP TD1 and all required cables. The trolley is
equipped with a grounding bar with three knurled screws to ensure a solid grounding
to equipotential ground of all devices.
• If CPC 100 and CP TD1 are to be operated without trolley, place them on their
transport cases and connect them with the long type data cable CPC 100 ⇔ CP TD1
(3m) and the long-type booster cable CPC 100 ⇔ CP TD1 (3m). Each device has to
be grounded separately with a 6m grounding cable of at least 6mm².
Cable drum with
double-shielded
output cable to
feed the high
voltage to the test
object.
High voltage
output with
attached
screw plug
and yellow
grounding
plug.
Equipment trolley
Booster cable
CPC 100 ⇔ CP TD1
(short type). Via this
cable CPC 100
controls the CP TD1
output voltage.
CPC 100
CPC 100, CP TD1
and the equipment
trolley connected to
the trolley’s
grounding bar and
led to earth.
Grounding cable
min. 6mm².
CP TD1
Equipotential ground
Cable drum
for
measuring
cables
CP TD1’s measuring inputs IN A
and IN B, connected to the cable
drum for the measuring cables.
Connectors of the measuring
inputs IN A (red) and IN B (blue).
Swivelling mounting brackets for CPC 100
(top) and CP TD1 (bottom).
To secure CPC 100 while pulling
the trolley, a safety belt is
available (not shown).
Data cable CPC 100 ⇔ CP TD1
(short type). Via this data cable,
the CPC 100 software (test card
TanDelta) controls CP TD1.