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Conductivity measurement
By – Praful Hanmante
Contents
• Basics about conductivity
• Measurement techniques
• 2-cell
• 4-cell
• Inductive type
• Factors affecting conductivity
• Calibration
• Applications
Basics about conductivity
• R=V/I
• G=1/R
Where,
G=conductance( Siemens)
R=resistance(ohms)
V= voltage(volt)
I = current (ampere)
K = d/A
where,
K = cell constant
d =distance between two
electrodes
A = effective area of the
electrodes
Conductivity = cell constant × conductance
Typical Conductivity Values
0.055
0.5
1
50
50,000
355,000
0 1 100 10,000 1,000,000
Ultra Pure Water
Distilled Water
Boiler Feed Water
Mains Water Supply
Sea Water
10% NaOH
Measurement techniques
• Electrode Conductivity
i. 2 electrode type
ii. 4 electrode type
• Inductive conductivity
Electrode conductivity meter
• Applying AC current
across two electrode
• By measuring voltage ,
we can calculate
conductivity
2 electrode type
• Easy to maintain
• Polarisation in high
conductivity samples
• Field effects - cell must
be positioned in the
centre of the measuring
vessel
4 electrode
• a current is applied to
the outer rings
• Linear over a very large
conductivity range
• No polarisation effect
Platinised cells
• Covering the cell poles with a layer of
platinum black
• To minimise polarisation effects
• cell constant tends to drift faster than the
constant of non-platinised cells
• Recommended in non-viscous samples,
Inductive type
• Non contact type as
coils are encased in a
polymeric material
• Can be used in
aggressive environment
• Not recommended for
low conductivity
measurement
Factors affecting conductivity
• Polarization
• Temperature
Polarisation
• Polarization occurs because of migration of
the ions in the solution to the surfaces of the
electrodes.
• Leads to reduction in conductivity between
electrodes
• To reduce polarisation we use AC supply
Temperature effect
• As the temperature increases, conductivity
increases .
• reference temperature, typically 25°C .
• 2 algorithms commonly used
1. Linear temperature coefficient
2. High purity water or dilute sodium chloride
Linear temperature coefficient
• conductivity of an electrolyte changes by about the
same percentage for every °C change in temperature.
• C25=
𝐶𝑡
1+α(𝑡−25)
Where,
α = linear temperature coefficient
C25=calculated conductivity at 25°C,
Ct = raw conductivity at t°C,
Acid 1.0- 1.6% per ̊c
Base 1.0- 1.6% per ̊c
salts 1.0- 1.6% per ̊c
High purity water correction
• The high purity water
correction assumes the
sample is pure water
contaminated with (NaCl)
• Point 1 = the raw
conductivity.
• point 2 =the conductivity of
sodium and chloride.
• point 3= conductivity of
sodium and chloride at
25°C,
• point 4 =the corrected
conductivity at 25°C,
Calibration Methods
• By using solution of known conductivity
• By using previously calibrated sensor and
analyser
Calibration against a referee sensor
and analyser
• Both measuring and reference sensors are
placed in process flow
• Automatic temperature compensation is
turned off
• Output of measuring sensor is matched with
referee sensor
Calibration against a standard
solution
• calibration is performed without temperature
compensation
• Contamination error due to atmospheric CO2
• Standard solutions
Applications
• Water treatment
• Leakage detection
• Clean in place
• Interface detection

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Conductivity measurement

  • 2. Contents • Basics about conductivity • Measurement techniques • 2-cell • 4-cell • Inductive type • Factors affecting conductivity • Calibration • Applications
  • 3. Basics about conductivity • R=V/I • G=1/R Where, G=conductance( Siemens) R=resistance(ohms) V= voltage(volt) I = current (ampere) K = d/A where, K = cell constant d =distance between two electrodes A = effective area of the electrodes Conductivity = cell constant × conductance
  • 4. Typical Conductivity Values 0.055 0.5 1 50 50,000 355,000 0 1 100 10,000 1,000,000 Ultra Pure Water Distilled Water Boiler Feed Water Mains Water Supply Sea Water 10% NaOH
  • 5. Measurement techniques • Electrode Conductivity i. 2 electrode type ii. 4 electrode type • Inductive conductivity
  • 6. Electrode conductivity meter • Applying AC current across two electrode • By measuring voltage , we can calculate conductivity
  • 7. 2 electrode type • Easy to maintain • Polarisation in high conductivity samples • Field effects - cell must be positioned in the centre of the measuring vessel
  • 8. 4 electrode • a current is applied to the outer rings • Linear over a very large conductivity range • No polarisation effect
  • 9. Platinised cells • Covering the cell poles with a layer of platinum black • To minimise polarisation effects • cell constant tends to drift faster than the constant of non-platinised cells • Recommended in non-viscous samples,
  • 10. Inductive type • Non contact type as coils are encased in a polymeric material • Can be used in aggressive environment • Not recommended for low conductivity measurement
  • 11. Factors affecting conductivity • Polarization • Temperature
  • 12. Polarisation • Polarization occurs because of migration of the ions in the solution to the surfaces of the electrodes. • Leads to reduction in conductivity between electrodes • To reduce polarisation we use AC supply
  • 13. Temperature effect • As the temperature increases, conductivity increases . • reference temperature, typically 25°C . • 2 algorithms commonly used 1. Linear temperature coefficient 2. High purity water or dilute sodium chloride
  • 14. Linear temperature coefficient • conductivity of an electrolyte changes by about the same percentage for every °C change in temperature. • C25= 𝐶𝑡 1+α(𝑡−25) Where, α = linear temperature coefficient C25=calculated conductivity at 25°C, Ct = raw conductivity at t°C, Acid 1.0- 1.6% per ̊c Base 1.0- 1.6% per ̊c salts 1.0- 1.6% per ̊c
  • 15. High purity water correction • The high purity water correction assumes the sample is pure water contaminated with (NaCl) • Point 1 = the raw conductivity. • point 2 =the conductivity of sodium and chloride. • point 3= conductivity of sodium and chloride at 25°C, • point 4 =the corrected conductivity at 25°C,
  • 16. Calibration Methods • By using solution of known conductivity • By using previously calibrated sensor and analyser
  • 17. Calibration against a referee sensor and analyser • Both measuring and reference sensors are placed in process flow • Automatic temperature compensation is turned off • Output of measuring sensor is matched with referee sensor
  • 18. Calibration against a standard solution • calibration is performed without temperature compensation • Contamination error due to atmospheric CO2 • Standard solutions
  • 19. Applications • Water treatment • Leakage detection • Clean in place • Interface detection