SlideShare a Scribd company logo
WELCOME
CONDITION MONITORING  THROUGH NON DESTRUCTIVE TESTINGS OF MACHINES AND PLANTS PRESENTED BY   :   ANOOP GOPAL ROLL NO: 09 S7 MECHANICAL
INTRODUCTION ,[object Object],[object Object],[object Object],[object Object],[object Object]
 
CONDITION BASED MAINTENANCE 2.PREVENTIVE 3.PREDICTIVE 1.BREAK   DOWN   MAINTENANCE
NDE TECHNIQUES 1.VIBRATION MONITORING 2.ACOUSTIC EMISSION (AE) 3.INFRARED THERMOGRAPHY (IRT) 4.FERROGRAPHY 5.FIELD SIGNATURE MAPPING (FSM)
VIBRATION MONITORING INSTRUMENTATION ,[object Object],[object Object],[object Object],[object Object],VIBROMETER CHANNEL  SELECTOR FREQUENCY ANALYSER RECORDER fig,(1.a) SIGNAL FLOW DIAGRAM MACHINE
ANALYSIS OF RESULTS 1. VIBRATION CAUSE IDENTIFICATION Sl No FAULT FREQUENCY DIRECTION OF VIBRATION 1 ROTATING UNBALANCE SAME AS RUNNING SPEED RADIAL 2 MISALIGNMENT OF BEARINGS 2*SPEED RADIAL AND AXIAL 3 ROLLER BEARING DEFECT AT BALL OR ROLLER SPEEED ULTRA SONIC FREQUENCIES(20-60KHz) RADIAL AND AXIAL 4. OIL FILM WHIRL IN HIGHSPEED TURBO MACHINES 0.5*SPEED RADIAL 5 DAMAGED OR WORN GEARS No: OF TEETH* RPM RADIAL
VIBRATION METER  (HAND HELD) Vibration Meter   :  for  imbalance, structural weakness, loose parts etc   INDUSTRIAL MACINERY CLASSIFICATION Class 2: Medium size machines without special foundation  Class 3: Large machines on rigid foundations  Class 4: Large machines on soft foundations.  SPM VIB-11  by SKF
 
APPLICATIONOF VIBRATION MONITORING IN PLANTS ,[object Object],[object Object]
GROWTH THROUGH CBM ACTIVITIES AT RSP No: of machines BREAK DOWNS PREVENTED-10-102 EQUIPMENTS INCLUDED  -  40-140 year
ACOUSTIC EMISSION MONITORING AE sensors respond with amazing sensitivity to motion in the low ultrasonic frequency range (10 kHz - 2000 kHz).  Motions as small as  10 -12  inches and less can be detected
ACOUSTIC-EMISSION METHOD   This method is based on the registration of the elastic compression waves that are emitted by the defects developing in the stressed constructions.
ACOUSTIC EMISSION SYSTEMS ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],CASE STUDY AE  DURING HYDROTESTING OF A HORTON SPHERE MAX :  PRESSURE 22 Kg/cm 2 Fig.2(f) AE monitoring during hydro testing of Horton sphere ,[object Object],[object Object]
IR THERMOGRAPHY ,[object Object]
I R MEASURING SYSTEMS ThermaCAM S60 : Real-Time Thermal  ,[object Object],[object Object],[object Object],[object Object],[object Object],Type VARIOSCAN 3021 ST Spectral range [µm] 8 ... 12 Detector material Hg, Cd, Te Detector cooling Stirling-cooler
r aw thermo graphic data. data after removing the noise and vertical gradient. data processed for the local gradient in surface temperature.   CASE STUDY   high strength welds Fig setup for infrared testing of lap joints   correspond to low strength welds.
FERROGRAPHY 1.WEAR DEBRIS ANALYSIS   MODE:  ABRASION, IMPACT, FATIGUE, EROSION, CORROSION   RATE :  CONCENTRATION OF WEAR DEBRIS   SEVERITY :  SIZE OF DEBRIS INDICATES   LOCATION :  COLOUR OF THE PARTICLES  2.SPECTROMETRIC ANALYSIS ,[object Object],[object Object],[object Object]
HOW IS THE TEST PERFORMED Tests Conditions Detected # Abnormal Wear Fuel Dilution Dirt Water Coolant Incorrect Oil Oxidation Additive Depletion Glycol Test         *       Viscosity   *       *     Appearance/Odor   * * * *   *   Spectrometric Analysis *   *   * *     Alkaline Reserve           *   * Blotter Spot Test     * *     *   Water Content       *         Distillation   *             Flash Point   *            
WEAR METAL ORIGIN TABLE METAL WEAR POSSIBLE ORIGIN. ALUMINIUM BEARINGS,BLOCKS,BLOWERS,BUSHINGS, CLUTCHES,PISTONS. CHROMIUM BEARINGS,PUMPS,RINGS,RODS. COPPER BEARINGS,BUSHINGS,CLUTHES,WASHERS. IRON BLOCKS,CRANK SHAFTS, CYLINDERS,DISCS. SILVER  SOLDERS. TIN  PISTONS.
MEASURING INSTRUMENT ModelT2FMAnalytical   Ferrograph .  Bi chromatic microscope. Video camera. Video capture card. Image capture software. industrial standard personal computer . This measure the effects of  Contamination  and  electro-chemical changes  that occur in synthetic and petroleum based oils
FIELD SIGNATURE MAPPING ,[object Object],[object Object],[object Object]
FIELD PATTERN Sensing pins (electrodes) in an  array over the monitored  area to detect changes  in the electrical field pattern.  The voltage = the signature .  Graphical plots indicating the  severity and location of corrosion,  and calculates actual corrosion and metal loss
INDUSTRIAL ARRANGEMENT   A typical refinery monitors high temperature  areas such as heater bends in the distillation unit.
CONCLUSION
SUMMARY OF APPLICABILITY AND CAPABILITY OF VARIOUS NDT TECHNIQUES NDT TECHNIQUE  DETECTION CAPABILITY  NON CONTACT INSPECTION AUTOMATED INSPECTION DEFECT SIZING VIBRATION VOLUMETRIC POSSIBLE POSSIBLE POSSIBLE ACOUSTIC EMISSION VOLUMETRIC POSSIBLE POSSIBLE NOT POSSIBLE I R THERMO- GRAPHY SURFACE ,  NEAR SURFACE POSSIBLE POSSIBLE POSSIBLE FERROGRAPHY VOLUMETRIC POSSIBLE POSSIBLE POSSIBLE F S M SURFACE,  NEAR SURFACE POSSIBLE POSSIBLE POSSIBLE
THANK YOU

More Related Content

What's hot

CONDITION BASED MAINTAINACE BASICS presentation
CONDITION BASED MAINTAINACE BASICS presentation CONDITION BASED MAINTAINACE BASICS presentation
CONDITION BASED MAINTAINACE BASICS presentation
RAJKUMAR Rswagmare
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
Kshitija Hinge
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
Ankit Narain
 
Vibration monitoring and its features for corelation
Vibration monitoring and its features for corelationVibration monitoring and its features for corelation
Vibration monitoring and its features for corelation
Boben Anto Chemmannoor
 
Condition monitoring and its techniques
Condition monitoring and its techniquesCondition monitoring and its techniques
Condition monitoring and its techniques
Government College of Technology, Coimbatore
 
Vibration measuring instruments
Vibration measuring instrumentsVibration measuring instruments
Vibration analysis
Vibration analysisVibration analysis
Vibration analysis
Elena Maria Vaccher
 
Liquid penetrant testing
Liquid penetrant testingLiquid penetrant testing
Liquid penetrant testing
yash patel
 
CONDITION BASED MONITORING PRESENTATION
CONDITION BASED MONITORING PRESENTATIONCONDITION BASED MONITORING PRESENTATION
CONDITION BASED MONITORING PRESENTATION
Ignesias Tsotetsi
 
Acoustic Emission testing
Acoustic Emission testingAcoustic Emission testing
Vibration Analysis
Vibration AnalysisVibration Analysis
Vibration Analysis
Dr. Tod Cotter
 
Machine Vibration Analysis
Machine Vibration AnalysisMachine Vibration Analysis
Machine Vibration Analysis
Mohammed Hamed Ahmed Soliman
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
trivedi_p0909
 
Vibration analysis
Vibration analysisVibration analysis
Vibration analysis
abdallah elsawy
 
Mechanical Maintenance
Mechanical MaintenanceMechanical Maintenance
Mechanical Maintenance
Ashutosh Tomar
 
Maintenance & its types
Maintenance & its typesMaintenance & its types
Maintenance & its types
zohaib moin
 
non-destructive testing ppt
non-destructive testing pptnon-destructive testing ppt
non-destructive testing ppt
JAMSHED ALAM
 
CONDITION MONITORING
CONDITION MONITORINGCONDITION MONITORING
CONDITION MONITORING
laxtwinsme
 
Applying Condition Based Monitoring Approach in Engineering Management Services
Applying Condition Based Monitoring Approach in  Engineering Management ServicesApplying Condition Based Monitoring Approach in  Engineering Management Services
Applying Condition Based Monitoring Approach in Engineering Management Services
Ismail Yusof
 
Introduction to Ultrasonic Testing
Introduction to Ultrasonic TestingIntroduction to Ultrasonic Testing

What's hot (20)

CONDITION BASED MAINTAINACE BASICS presentation
CONDITION BASED MAINTAINACE BASICS presentation CONDITION BASED MAINTAINACE BASICS presentation
CONDITION BASED MAINTAINACE BASICS presentation
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
 
Vibration monitoring and its features for corelation
Vibration monitoring and its features for corelationVibration monitoring and its features for corelation
Vibration monitoring and its features for corelation
 
Condition monitoring and its techniques
Condition monitoring and its techniquesCondition monitoring and its techniques
Condition monitoring and its techniques
 
Vibration measuring instruments
Vibration measuring instrumentsVibration measuring instruments
Vibration measuring instruments
 
Vibration analysis
Vibration analysisVibration analysis
Vibration analysis
 
Liquid penetrant testing
Liquid penetrant testingLiquid penetrant testing
Liquid penetrant testing
 
CONDITION BASED MONITORING PRESENTATION
CONDITION BASED MONITORING PRESENTATIONCONDITION BASED MONITORING PRESENTATION
CONDITION BASED MONITORING PRESENTATION
 
Acoustic Emission testing
Acoustic Emission testingAcoustic Emission testing
Acoustic Emission testing
 
Vibration Analysis
Vibration AnalysisVibration Analysis
Vibration Analysis
 
Machine Vibration Analysis
Machine Vibration AnalysisMachine Vibration Analysis
Machine Vibration Analysis
 
Condition monitoring
Condition monitoringCondition monitoring
Condition monitoring
 
Vibration analysis
Vibration analysisVibration analysis
Vibration analysis
 
Mechanical Maintenance
Mechanical MaintenanceMechanical Maintenance
Mechanical Maintenance
 
Maintenance & its types
Maintenance & its typesMaintenance & its types
Maintenance & its types
 
non-destructive testing ppt
non-destructive testing pptnon-destructive testing ppt
non-destructive testing ppt
 
CONDITION MONITORING
CONDITION MONITORINGCONDITION MONITORING
CONDITION MONITORING
 
Applying Condition Based Monitoring Approach in Engineering Management Services
Applying Condition Based Monitoring Approach in  Engineering Management ServicesApplying Condition Based Monitoring Approach in  Engineering Management Services
Applying Condition Based Monitoring Approach in Engineering Management Services
 
Introduction to Ultrasonic Testing
Introduction to Ultrasonic TestingIntroduction to Ultrasonic Testing
Introduction to Ultrasonic Testing
 

Viewers also liked

Types of maintenance
Types of maintenanceTypes of maintenance
Types of maintenance
Abhik Rathod
 
Environmental Protection Agency Of Montenegro
Environmental Protection Agency Of MontenegroEnvironmental Protection Agency Of Montenegro
Environmental Protection Agency Of Montenegro
guestb9d5558
 
2015 SIDRA School on Underwater Robotics. Introduction
2015 SIDRA School on Underwater Robotics. Introduction2015 SIDRA School on Underwater Robotics. Introduction
2015 SIDRA School on Underwater Robotics. Introduction
Gianluca Antonelli
 
Mechanical IEEE 2012 Project @ Hades InfoTech
Mechanical IEEE 2012 Project @ Hades InfoTechMechanical IEEE 2012 Project @ Hades InfoTech
Mechanical IEEE 2012 Project @ Hades InfoTech
Hades InfoTech Pvt Ltd
 
Aoil diving
Aoil diving Aoil diving
Underwater welding
Underwater weldingUnderwater welding
Underwater welding
E mechatroonix
 
Mems based optical sensor for salinity measurement
Mems based optical sensor for salinity measurementMems based optical sensor for salinity measurement
Mems based optical sensor for salinity measurement
prjpublications
 
Cairo Iso 2000
Cairo Iso 2000Cairo Iso 2000
Cairo Iso 2000
ahmad bassiouny
 
Copy to crestronic 9001 2008 awareness
Copy to crestronic 9001   2008 awarenessCopy to crestronic 9001   2008 awareness
Copy to crestronic 9001 2008 awareness
Mohd Ikhbar Wazir
 
Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspection
jsthetford
 
Zigbee based water quality monitoring system using solar power
Zigbee based water quality monitoring system using solar powerZigbee based water quality monitoring system using solar power
Zigbee based water quality monitoring system using solar power
eSAT Journals
 
Korea and norway maritime opportunities and challenges in the high north
Korea and norway maritime opportunities and challenges in the high northKorea and norway maritime opportunities and challenges in the high north
Korea and norway maritime opportunities and challenges in the high north
Innovation Norway
 
OPTICLINE C200 C1000 BY JENOPTIK
OPTICLINE C200 C1000 BY JENOPTIKOPTICLINE C200 C1000 BY JENOPTIK
OPTICLINE C200 C1000 BY JENOPTIK
Hommel Etamic (Jenoptik)
 
Getting ready for inspection: seminar for early years providers
Getting ready for inspection: seminar for early years providersGetting ready for inspection: seminar for early years providers
Getting ready for inspection: seminar for early years providers
Ofsted
 
Sneak preview - SMM presentation
Sneak preview - SMM presentationSneak preview - SMM presentation
Sneak preview - SMM presentation
dkane27
 
Calibration of MMDs to meet QMS
Calibration of MMDs to meet QMSCalibration of MMDs to meet QMS
Calibration of MMDs to meet QMS
Amsavel Vel
 
Norsok standards for oil and gas
Norsok standards for oil and gasNorsok standards for oil and gas
Norsok standards for oil and gas
marco garofanello
 
Emm unit i
Emm unit   iEmm unit   i
Emm unit i
Gopinath Guru
 
hull inspection class
hull inspection classhull inspection class
hull inspection class
Anthony Garcia
 
Robots for Industrial Inspection
Robots for Industrial InspectionRobots for Industrial Inspection
Robots for Industrial Inspection
marshallbutler
 

Viewers also liked (20)

Types of maintenance
Types of maintenanceTypes of maintenance
Types of maintenance
 
Environmental Protection Agency Of Montenegro
Environmental Protection Agency Of MontenegroEnvironmental Protection Agency Of Montenegro
Environmental Protection Agency Of Montenegro
 
2015 SIDRA School on Underwater Robotics. Introduction
2015 SIDRA School on Underwater Robotics. Introduction2015 SIDRA School on Underwater Robotics. Introduction
2015 SIDRA School on Underwater Robotics. Introduction
 
Mechanical IEEE 2012 Project @ Hades InfoTech
Mechanical IEEE 2012 Project @ Hades InfoTechMechanical IEEE 2012 Project @ Hades InfoTech
Mechanical IEEE 2012 Project @ Hades InfoTech
 
Aoil diving
Aoil diving Aoil diving
Aoil diving
 
Underwater welding
Underwater weldingUnderwater welding
Underwater welding
 
Mems based optical sensor for salinity measurement
Mems based optical sensor for salinity measurementMems based optical sensor for salinity measurement
Mems based optical sensor for salinity measurement
 
Cairo Iso 2000
Cairo Iso 2000Cairo Iso 2000
Cairo Iso 2000
 
Copy to crestronic 9001 2008 awareness
Copy to crestronic 9001   2008 awarenessCopy to crestronic 9001   2008 awareness
Copy to crestronic 9001 2008 awareness
 
Agr Field Operations Pipeline Inspection
Agr Field Operations Pipeline InspectionAgr Field Operations Pipeline Inspection
Agr Field Operations Pipeline Inspection
 
Zigbee based water quality monitoring system using solar power
Zigbee based water quality monitoring system using solar powerZigbee based water quality monitoring system using solar power
Zigbee based water quality monitoring system using solar power
 
Korea and norway maritime opportunities and challenges in the high north
Korea and norway maritime opportunities and challenges in the high northKorea and norway maritime opportunities and challenges in the high north
Korea and norway maritime opportunities and challenges in the high north
 
OPTICLINE C200 C1000 BY JENOPTIK
OPTICLINE C200 C1000 BY JENOPTIKOPTICLINE C200 C1000 BY JENOPTIK
OPTICLINE C200 C1000 BY JENOPTIK
 
Getting ready for inspection: seminar for early years providers
Getting ready for inspection: seminar for early years providersGetting ready for inspection: seminar for early years providers
Getting ready for inspection: seminar for early years providers
 
Sneak preview - SMM presentation
Sneak preview - SMM presentationSneak preview - SMM presentation
Sneak preview - SMM presentation
 
Calibration of MMDs to meet QMS
Calibration of MMDs to meet QMSCalibration of MMDs to meet QMS
Calibration of MMDs to meet QMS
 
Norsok standards for oil and gas
Norsok standards for oil and gasNorsok standards for oil and gas
Norsok standards for oil and gas
 
Emm unit i
Emm unit   iEmm unit   i
Emm unit i
 
hull inspection class
hull inspection classhull inspection class
hull inspection class
 
Robots for Industrial Inspection
Robots for Industrial InspectionRobots for Industrial Inspection
Robots for Industrial Inspection
 

Similar to Condition monitoring through non destructive testings of machine ppt

Condition monitoring-through-non-destructive-technique
Condition monitoring-through-non-destructive-techniqueCondition monitoring-through-non-destructive-technique
Condition monitoring-through-non-destructive-technique
Mustafa Khan
 
Introduction to NDE automation1.pdf
Introduction to NDE automation1.pdfIntroduction to NDE automation1.pdf
Introduction to NDE automation1.pdf
Yung how Wu
 
Sensing and Monitoring Systems: Offshore structures
Sensing and Monitoring Systems: Offshore structuresSensing and Monitoring Systems: Offshore structures
Sensing and Monitoring Systems: Offshore structures
Muhammad Junaid Asif
 
Robot Sensors
Robot SensorsRobot Sensors
Robot Sensors
Tushar Makvana
 
Advanced Probes for Austenitic and CRA Weld Inspection Webinar
Advanced Probes for Austenitic and CRA Weld Inspection WebinarAdvanced Probes for Austenitic and CRA Weld Inspection Webinar
Advanced Probes for Austenitic and CRA Weld Inspection Webinar
Olympus IMS
 
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
Svitlana Priannikova
 
Ndt course
Ndt courseNdt course
Landmines Detection
Landmines DetectionLandmines Detection
Landmines Detection
kulrao
 
C0342011019
C0342011019C0342011019
C0342011019
inventionjournals
 
Acoustic Emission Basics by Boris Muravin
Acoustic Emission Basics by Boris MuravinAcoustic Emission Basics by Boris Muravin
Acoustic Emission Basics by Boris Muravin
mboria
 
EDDY CURRENT IN AVIATION
EDDY CURRENT IN AVIATIONEDDY CURRENT IN AVIATION
EDDY CURRENT IN AVIATION
Svitlana Priannikova
 
Introduction_to_NDT
Introduction_to_NDTIntroduction_to_NDT
Introduction_to_NDT
mahdi torkamani
 
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
IOSR Journals
 
MID Flow Sensor Brochure
MID Flow Sensor BrochureMID Flow Sensor Brochure
MID Flow Sensor Brochure
ifm electronic gmbh
 
PPT INTRODUCTION NDT
 PPT INTRODUCTION NDT PPT INTRODUCTION NDT
PPT INTRODUCTION NDT
NavenduAvinash
 
Acoustic Emission (AE) Testing
Acoustic Emission (AE) TestingAcoustic Emission (AE) Testing
Acoustic Emission (AE) Testing
Arahvinth Krishnamoorthy
 
Sensors and their applications
Sensors and their applicationsSensors and their applications
Sensors and their applications
nitigga92
 
Surface Analysis
Surface AnalysisSurface Analysis
Surface Analysis
luyenkimnet
 
Intro to ndt
Intro to ndtIntro to ndt
Intro to ndt
Naivedya Mishra
 
Intro to ndt
Intro to ndtIntro to ndt
Intro to ndt
Dhanasekar Karthik
 

Similar to Condition monitoring through non destructive testings of machine ppt (20)

Condition monitoring-through-non-destructive-technique
Condition monitoring-through-non-destructive-techniqueCondition monitoring-through-non-destructive-technique
Condition monitoring-through-non-destructive-technique
 
Introduction to NDE automation1.pdf
Introduction to NDE automation1.pdfIntroduction to NDE automation1.pdf
Introduction to NDE automation1.pdf
 
Sensing and Monitoring Systems: Offshore structures
Sensing and Monitoring Systems: Offshore structuresSensing and Monitoring Systems: Offshore structures
Sensing and Monitoring Systems: Offshore structures
 
Robot Sensors
Robot SensorsRobot Sensors
Robot Sensors
 
Advanced Probes for Austenitic and CRA Weld Inspection Webinar
Advanced Probes for Austenitic and CRA Weld Inspection WebinarAdvanced Probes for Austenitic and CRA Weld Inspection Webinar
Advanced Probes for Austenitic and CRA Weld Inspection Webinar
 
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
ULTRACON-SERVICE Family of Eddy Current Flaw Detectors - From Simple to More ...
 
Ndt course
Ndt courseNdt course
Ndt course
 
Landmines Detection
Landmines DetectionLandmines Detection
Landmines Detection
 
C0342011019
C0342011019C0342011019
C0342011019
 
Acoustic Emission Basics by Boris Muravin
Acoustic Emission Basics by Boris MuravinAcoustic Emission Basics by Boris Muravin
Acoustic Emission Basics by Boris Muravin
 
EDDY CURRENT IN AVIATION
EDDY CURRENT IN AVIATIONEDDY CURRENT IN AVIATION
EDDY CURRENT IN AVIATION
 
Introduction_to_NDT
Introduction_to_NDTIntroduction_to_NDT
Introduction_to_NDT
 
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
Assessment of Gearbox Fault DetectionUsing Vibration Signal Analysis and Acou...
 
MID Flow Sensor Brochure
MID Flow Sensor BrochureMID Flow Sensor Brochure
MID Flow Sensor Brochure
 
PPT INTRODUCTION NDT
 PPT INTRODUCTION NDT PPT INTRODUCTION NDT
PPT INTRODUCTION NDT
 
Acoustic Emission (AE) Testing
Acoustic Emission (AE) TestingAcoustic Emission (AE) Testing
Acoustic Emission (AE) Testing
 
Sensors and their applications
Sensors and their applicationsSensors and their applications
Sensors and their applications
 
Surface Analysis
Surface AnalysisSurface Analysis
Surface Analysis
 
Intro to ndt
Intro to ndtIntro to ndt
Intro to ndt
 
Intro to ndt
Intro to ndtIntro to ndt
Intro to ndt
 

Recently uploaded

Fueling AI with Great Data with Airbyte Webinar
Fueling AI with Great Data with Airbyte WebinarFueling AI with Great Data with Airbyte Webinar
Fueling AI with Great Data with Airbyte Webinar
Zilliz
 
Driving Business Innovation: Latest Generative AI Advancements & Success Story
Driving Business Innovation: Latest Generative AI Advancements & Success StoryDriving Business Innovation: Latest Generative AI Advancements & Success Story
Driving Business Innovation: Latest Generative AI Advancements & Success Story
Safe Software
 
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
Edge AI and Vision Alliance
 
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdfHow to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
Chart Kalyan
 
June Patch Tuesday
June Patch TuesdayJune Patch Tuesday
June Patch Tuesday
Ivanti
 
Artificial Intelligence for XMLDevelopment
Artificial Intelligence for XMLDevelopmentArtificial Intelligence for XMLDevelopment
Artificial Intelligence for XMLDevelopment
Octavian Nadolu
 
HCL Notes and Domino License Cost Reduction in the World of DLAU
HCL Notes and Domino License Cost Reduction in the World of DLAUHCL Notes and Domino License Cost Reduction in the World of DLAU
HCL Notes and Domino License Cost Reduction in the World of DLAU
panagenda
 
TrustArc Webinar - 2024 Global Privacy Survey
TrustArc Webinar - 2024 Global Privacy SurveyTrustArc Webinar - 2024 Global Privacy Survey
TrustArc Webinar - 2024 Global Privacy Survey
TrustArc
 
GenAI Pilot Implementation in the organizations
GenAI Pilot Implementation in the organizationsGenAI Pilot Implementation in the organizations
GenAI Pilot Implementation in the organizations
kumardaparthi1024
 
Taking AI to the Next Level in Manufacturing.pdf
Taking AI to the Next Level in Manufacturing.pdfTaking AI to the Next Level in Manufacturing.pdf
Taking AI to the Next Level in Manufacturing.pdf
ssuserfac0301
 
Programming Foundation Models with DSPy - Meetup Slides
Programming Foundation Models with DSPy - Meetup SlidesProgramming Foundation Models with DSPy - Meetup Slides
Programming Foundation Models with DSPy - Meetup Slides
Zilliz
 
How to Get CNIC Information System with Paksim Ga.pptx
How to Get CNIC Information System with Paksim Ga.pptxHow to Get CNIC Information System with Paksim Ga.pptx
How to Get CNIC Information System with Paksim Ga.pptx
danishmna97
 
Generating privacy-protected synthetic data using Secludy and Milvus
Generating privacy-protected synthetic data using Secludy and MilvusGenerating privacy-protected synthetic data using Secludy and Milvus
Generating privacy-protected synthetic data using Secludy and Milvus
Zilliz
 
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdfUnlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
Malak Abu Hammad
 
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
Jeffrey Haguewood
 
How to use Firebase Data Connect For Flutter
How to use Firebase Data Connect For FlutterHow to use Firebase Data Connect For Flutter
How to use Firebase Data Connect For Flutter
Daiki Mogmet Ito
 
WeTestAthens: Postman's AI & Automation Techniques
WeTestAthens: Postman's AI & Automation TechniquesWeTestAthens: Postman's AI & Automation Techniques
WeTestAthens: Postman's AI & Automation Techniques
Postman
 
UiPath Test Automation using UiPath Test Suite series, part 6
UiPath Test Automation using UiPath Test Suite series, part 6UiPath Test Automation using UiPath Test Suite series, part 6
UiPath Test Automation using UiPath Test Suite series, part 6
DianaGray10
 
Webinar: Designing a schema for a Data Warehouse
Webinar: Designing a schema for a Data WarehouseWebinar: Designing a schema for a Data Warehouse
Webinar: Designing a schema for a Data Warehouse
Federico Razzoli
 
National Security Agency - NSA mobile device best practices
National Security Agency - NSA mobile device best practicesNational Security Agency - NSA mobile device best practices
National Security Agency - NSA mobile device best practices
Quotidiano Piemontese
 

Recently uploaded (20)

Fueling AI with Great Data with Airbyte Webinar
Fueling AI with Great Data with Airbyte WebinarFueling AI with Great Data with Airbyte Webinar
Fueling AI with Great Data with Airbyte Webinar
 
Driving Business Innovation: Latest Generative AI Advancements & Success Story
Driving Business Innovation: Latest Generative AI Advancements & Success StoryDriving Business Innovation: Latest Generative AI Advancements & Success Story
Driving Business Innovation: Latest Generative AI Advancements & Success Story
 
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
“Building and Scaling AI Applications with the Nx AI Manager,” a Presentation...
 
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdfHow to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
How to Interpret Trends in the Kalyan Rajdhani Mix Chart.pdf
 
June Patch Tuesday
June Patch TuesdayJune Patch Tuesday
June Patch Tuesday
 
Artificial Intelligence for XMLDevelopment
Artificial Intelligence for XMLDevelopmentArtificial Intelligence for XMLDevelopment
Artificial Intelligence for XMLDevelopment
 
HCL Notes and Domino License Cost Reduction in the World of DLAU
HCL Notes and Domino License Cost Reduction in the World of DLAUHCL Notes and Domino License Cost Reduction in the World of DLAU
HCL Notes and Domino License Cost Reduction in the World of DLAU
 
TrustArc Webinar - 2024 Global Privacy Survey
TrustArc Webinar - 2024 Global Privacy SurveyTrustArc Webinar - 2024 Global Privacy Survey
TrustArc Webinar - 2024 Global Privacy Survey
 
GenAI Pilot Implementation in the organizations
GenAI Pilot Implementation in the organizationsGenAI Pilot Implementation in the organizations
GenAI Pilot Implementation in the organizations
 
Taking AI to the Next Level in Manufacturing.pdf
Taking AI to the Next Level in Manufacturing.pdfTaking AI to the Next Level in Manufacturing.pdf
Taking AI to the Next Level in Manufacturing.pdf
 
Programming Foundation Models with DSPy - Meetup Slides
Programming Foundation Models with DSPy - Meetup SlidesProgramming Foundation Models with DSPy - Meetup Slides
Programming Foundation Models with DSPy - Meetup Slides
 
How to Get CNIC Information System with Paksim Ga.pptx
How to Get CNIC Information System with Paksim Ga.pptxHow to Get CNIC Information System with Paksim Ga.pptx
How to Get CNIC Information System with Paksim Ga.pptx
 
Generating privacy-protected synthetic data using Secludy and Milvus
Generating privacy-protected synthetic data using Secludy and MilvusGenerating privacy-protected synthetic data using Secludy and Milvus
Generating privacy-protected synthetic data using Secludy and Milvus
 
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdfUnlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
Unlock the Future of Search with MongoDB Atlas_ Vector Search Unleashed.pdf
 
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
Salesforce Integration for Bonterra Impact Management (fka Social Solutions A...
 
How to use Firebase Data Connect For Flutter
How to use Firebase Data Connect For FlutterHow to use Firebase Data Connect For Flutter
How to use Firebase Data Connect For Flutter
 
WeTestAthens: Postman's AI & Automation Techniques
WeTestAthens: Postman's AI & Automation TechniquesWeTestAthens: Postman's AI & Automation Techniques
WeTestAthens: Postman's AI & Automation Techniques
 
UiPath Test Automation using UiPath Test Suite series, part 6
UiPath Test Automation using UiPath Test Suite series, part 6UiPath Test Automation using UiPath Test Suite series, part 6
UiPath Test Automation using UiPath Test Suite series, part 6
 
Webinar: Designing a schema for a Data Warehouse
Webinar: Designing a schema for a Data WarehouseWebinar: Designing a schema for a Data Warehouse
Webinar: Designing a schema for a Data Warehouse
 
National Security Agency - NSA mobile device best practices
National Security Agency - NSA mobile device best practicesNational Security Agency - NSA mobile device best practices
National Security Agency - NSA mobile device best practices
 

Condition monitoring through non destructive testings of machine ppt

  • 2. CONDITION MONITORING THROUGH NON DESTRUCTIVE TESTINGS OF MACHINES AND PLANTS PRESENTED BY : ANOOP GOPAL ROLL NO: 09 S7 MECHANICAL
  • 3.
  • 4.  
  • 5. CONDITION BASED MAINTENANCE 2.PREVENTIVE 3.PREDICTIVE 1.BREAK DOWN MAINTENANCE
  • 6. NDE TECHNIQUES 1.VIBRATION MONITORING 2.ACOUSTIC EMISSION (AE) 3.INFRARED THERMOGRAPHY (IRT) 4.FERROGRAPHY 5.FIELD SIGNATURE MAPPING (FSM)
  • 7.
  • 8. ANALYSIS OF RESULTS 1. VIBRATION CAUSE IDENTIFICATION Sl No FAULT FREQUENCY DIRECTION OF VIBRATION 1 ROTATING UNBALANCE SAME AS RUNNING SPEED RADIAL 2 MISALIGNMENT OF BEARINGS 2*SPEED RADIAL AND AXIAL 3 ROLLER BEARING DEFECT AT BALL OR ROLLER SPEEED ULTRA SONIC FREQUENCIES(20-60KHz) RADIAL AND AXIAL 4. OIL FILM WHIRL IN HIGHSPEED TURBO MACHINES 0.5*SPEED RADIAL 5 DAMAGED OR WORN GEARS No: OF TEETH* RPM RADIAL
  • 9. VIBRATION METER (HAND HELD) Vibration Meter : for imbalance, structural weakness, loose parts etc INDUSTRIAL MACINERY CLASSIFICATION Class 2: Medium size machines without special foundation Class 3: Large machines on rigid foundations Class 4: Large machines on soft foundations. SPM VIB-11 by SKF
  • 10.  
  • 11.
  • 12. GROWTH THROUGH CBM ACTIVITIES AT RSP No: of machines BREAK DOWNS PREVENTED-10-102 EQUIPMENTS INCLUDED - 40-140 year
  • 13. ACOUSTIC EMISSION MONITORING AE sensors respond with amazing sensitivity to motion in the low ultrasonic frequency range (10 kHz - 2000 kHz).  Motions as small as 10 -12 inches and less can be detected
  • 14. ACOUSTIC-EMISSION METHOD This method is based on the registration of the elastic compression waves that are emitted by the defects developing in the stressed constructions.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19. r aw thermo graphic data. data after removing the noise and vertical gradient. data processed for the local gradient in surface temperature. CASE STUDY high strength welds Fig setup for infrared testing of lap joints correspond to low strength welds.
  • 20.
  • 21. HOW IS THE TEST PERFORMED Tests Conditions Detected # Abnormal Wear Fuel Dilution Dirt Water Coolant Incorrect Oil Oxidation Additive Depletion Glycol Test         *       Viscosity   *       *     Appearance/Odor   * * * *   *   Spectrometric Analysis *   *   * *     Alkaline Reserve           *   * Blotter Spot Test     * *     *   Water Content       *         Distillation   *             Flash Point   *            
  • 22. WEAR METAL ORIGIN TABLE METAL WEAR POSSIBLE ORIGIN. ALUMINIUM BEARINGS,BLOCKS,BLOWERS,BUSHINGS, CLUTCHES,PISTONS. CHROMIUM BEARINGS,PUMPS,RINGS,RODS. COPPER BEARINGS,BUSHINGS,CLUTHES,WASHERS. IRON BLOCKS,CRANK SHAFTS, CYLINDERS,DISCS. SILVER SOLDERS. TIN PISTONS.
  • 23. MEASURING INSTRUMENT ModelT2FMAnalytical Ferrograph . Bi chromatic microscope. Video camera. Video capture card. Image capture software. industrial standard personal computer . This measure the effects of Contamination and electro-chemical changes that occur in synthetic and petroleum based oils
  • 24.
  • 25. FIELD PATTERN Sensing pins (electrodes) in an array over the monitored area to detect changes in the electrical field pattern. The voltage = the signature . Graphical plots indicating the severity and location of corrosion, and calculates actual corrosion and metal loss
  • 26. INDUSTRIAL ARRANGEMENT A typical refinery monitors high temperature areas such as heater bends in the distillation unit.
  • 28. SUMMARY OF APPLICABILITY AND CAPABILITY OF VARIOUS NDT TECHNIQUES NDT TECHNIQUE DETECTION CAPABILITY NON CONTACT INSPECTION AUTOMATED INSPECTION DEFECT SIZING VIBRATION VOLUMETRIC POSSIBLE POSSIBLE POSSIBLE ACOUSTIC EMISSION VOLUMETRIC POSSIBLE POSSIBLE NOT POSSIBLE I R THERMO- GRAPHY SURFACE , NEAR SURFACE POSSIBLE POSSIBLE POSSIBLE FERROGRAPHY VOLUMETRIC POSSIBLE POSSIBLE POSSIBLE F S M SURFACE, NEAR SURFACE POSSIBLE POSSIBLE POSSIBLE