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“ Hull Resistance Management –  IMO Activities on GHG Reduction and Minimizing Biofouling.” SMM Marine Coating Conference Hamburg, September 2010 Daniel Kane  [email_address]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Status of World Fleet pure averages of over 300 ships (not adjusted for age or time out of dock, etc.) 22 tons / day 1.9 kn 53.4 36.1% Post  Panamax 14 tons / day 1.7 kn 44  34.0% Pana boxship 5.9 tons / day 0.92 kn 18.2 27.7% VLCC 5.1 tons / day 0.94 kn 9.8 29.5% Suezmax 4.2 tons/day 0.84 kn 7.2 26.3% Aframax Fuel savings  for hull prop cleaning if done today Speed Loss (design speed, design draft) Excess FOC  (design speed, draft) tons/day Avg. Added  Resistance % (reference trials) Ship type
Buckling + Weld Beads +  Paint Roughness + Fouling  Courtesy: NTNU
Stages of Marine Growth Courtesy: NERC
The development of ship resistance higher with TBT-free
The development of ship resistance higher with TBT-free “ it is clearly seen on the trends of the graph that the performance decay was significantly smaller before the year 2000, i.e. the old very poisonous antifouling systems were indeed very effective compared with more recent systems applied to this vessel. Clearly, the vessel is due for immediate hull cleaning or dry-docking with its present performance”.  -- SNAME Paper (AP Moeller, 2009)
Ship resistance
The “CASPER” ®  Service ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The “CASPER” ®  Service ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hydrodynamic Techniques  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Actual “Performance Model” Observations (evidence-based) We find the three added resistances: 1 ) Weather: wind and waves  2 ) Residual: trim, nozzles, engine degr. 3 ) Fouling: affects resistance/wake Calculation of added resistance which is independent of speed, weather, draft.  (Speed loss is the 3 rd  root of the added resistance)
Unique data collection procedure ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Outsourcing Performance Analysis [Performance Observations] [Awareness and Implementation] [Analysis and Benchmarking] “ Today it is necessary to analyze deficiencies…information  exchanges are not enough”  -- Tanker Shipping Oct. 2009 3 rd  Party Services SHIPOWNER  TECH DEPT SHIP / CREW
Errors in data collection are caught
Power Measurements
Hull Performance Factors ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Full Correction of Performance Data True performance and trial trip reference ◄ (there is only one true curve in this scatter for one loading condition) ▼
‘ Noon report’ vs. Careful Data (not the same ships, but illustrating scatter in noon-data)
Performance Data Complexity SPEED - For the 25 sets of observations in 2009 the average speed is found to be 18.223 knots, while the corresponding average speed for the 6 sets of observations in 2010 is 19.55 knots. The difference in speed (7.3%) which is an extra power consumption of 1.073 in 3 rd  power, equal to approx. 24%. WEATHER - The weather losses in 2009 were 17%, while they in 2010 were 10%. This gives a difference in the fuel consumption of approximately 7%. DRAFT - Finally, the mean draft in 2009 was 6.325 m, while it in 2010 was 6.154 m. This gives a difference of the fuel consumption of approx.  3%. The difference in fuel consumption under the same conditions becomes 24% - 7% - 3% = 14%, which is exactly the improvement of the added resistance, which was given in the reports after the latest dry-docking.
The  added resistance  of hull and propeller translates into a speed/fuel penalty (at 15 kn was 57 t/day NOW 67 t/day = 10t/day excess fuel = 31.7 t/day CO2
Time history of added resistance ,[object Object],[object Object],[object Object],[object Object]
Post-docking Analysis (sisters) (low cost hull pre-treatment = higher resistance outdocking) 18% Resistance ‘ 50% blast’ 30% Resistance ‘ 10% blast’
50%  (blast area)  10% At 22 knots: 140 tons/day  At 140 t/day: 2 knot loss from trials At 22 knots: 154 tons/day  At 154 t/day: 2.5 knot loss from trials Reference: 110 tons/day trials at 22 knots
Long Port Stay  20% increase in hull resistance after 4-week stay ( speed loss approximately 0.9 kn or increase in fuel use 8 tons/day) Suezmax 24 t/day of excess CO2 emitted at design speed
Idling and Resistance “ Confirming that the vessel did sit for approximately 37 days during the period of no performance data.  She also recently had a hull/propeller cleaning due to the fouling which occurred during this storage period. The  cleaning is incomplete and will be finished when weather improves in the area”. 
Hull Resistance Dashboard “ Confirming that the vessel did sit for approximately 37 days during the period of no performance data.  She also recently had a hull/propeller cleaning due to the fouling which occurred during this storage period. The  cleaning is incomplete and will be finished when weather improves in the area”. 
Full hull blast can make major  difference in hull/prop condition 20 year old   Newbuild
Spot Blast versus Full Blast ,[object Object],[object Object],Ship in lower graph on its first 3-year docking after a hull cleaning and full blast
Slime, Light Growth = Fuel Loss Ro-Ro
This hull cleaning - 5 t/day @ 17 kn 5t/day x 3.17 tons of CO2 = 16 t/CO2 per day saved
Hull + Prop Cleaning At 17 knots the savings on fuel was 6 tons per day
Coating  delamination within  5 months of docking
Coating  delamination  Note below condition of hull, the resistance of this ship increased by 12% over a period of 5 months. This represents approximately 2.5% per month which is higher than a good performing coating system after leaving dock (normal 0.5% - 1.5% per month initially).  The steep development of resistance was later confirmed by visual inspections of the hull and the eventual docking of the ship and new coating applied.
Coating  delamination – FOC caused excess FOC +/- 3 tons / day
Comparing husbandry
Anonymous Benchmarking  25 tons of fuel per day difference between 7 sister ships (75 t/day CO2)
Hull Resistance Dashboard
Reducing Emissions  (NOx, SOx, PM, CO2) Depends on age of fleet, FOC, docking intervals, etc. Greatest C02 Reduction ,[object Object],[object Object],[object Object],[object Object],3A . Hull Slime Removal (lower cost) 3B . Hull brushing to remove growth ,[object Object],[object Object],Simplest CO2 Reduction ,[object Object],[object Object],2A.  Hull Slime Removal (lower cost) 2B . Hull brushing to remove growth ,[object Object],[object Object],4.  Hull Coating Selection   (higher quality within supplier’s range)
Thank You!

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Sneak preview - SMM presentation

  • 1. “ Hull Resistance Management – IMO Activities on GHG Reduction and Minimizing Biofouling.” SMM Marine Coating Conference Hamburg, September 2010 Daniel Kane [email_address]
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8. Status of World Fleet pure averages of over 300 ships (not adjusted for age or time out of dock, etc.) 22 tons / day 1.9 kn 53.4 36.1% Post Panamax 14 tons / day 1.7 kn 44 34.0% Pana boxship 5.9 tons / day 0.92 kn 18.2 27.7% VLCC 5.1 tons / day 0.94 kn 9.8 29.5% Suezmax 4.2 tons/day 0.84 kn 7.2 26.3% Aframax Fuel savings for hull prop cleaning if done today Speed Loss (design speed, design draft) Excess FOC (design speed, draft) tons/day Avg. Added Resistance % (reference trials) Ship type
  • 9. Buckling + Weld Beads + Paint Roughness + Fouling Courtesy: NTNU
  • 10. Stages of Marine Growth Courtesy: NERC
  • 11. The development of ship resistance higher with TBT-free
  • 12. The development of ship resistance higher with TBT-free “ it is clearly seen on the trends of the graph that the performance decay was significantly smaller before the year 2000, i.e. the old very poisonous antifouling systems were indeed very effective compared with more recent systems applied to this vessel. Clearly, the vessel is due for immediate hull cleaning or dry-docking with its present performance”. -- SNAME Paper (AP Moeller, 2009)
  • 14.
  • 15.
  • 16.
  • 17.
  • 18. Outsourcing Performance Analysis [Performance Observations] [Awareness and Implementation] [Analysis and Benchmarking] “ Today it is necessary to analyze deficiencies…information exchanges are not enough” -- Tanker Shipping Oct. 2009 3 rd Party Services SHIPOWNER TECH DEPT SHIP / CREW
  • 19. Errors in data collection are caught
  • 21.
  • 22. Full Correction of Performance Data True performance and trial trip reference ◄ (there is only one true curve in this scatter for one loading condition) ▼
  • 23. ‘ Noon report’ vs. Careful Data (not the same ships, but illustrating scatter in noon-data)
  • 24. Performance Data Complexity SPEED - For the 25 sets of observations in 2009 the average speed is found to be 18.223 knots, while the corresponding average speed for the 6 sets of observations in 2010 is 19.55 knots. The difference in speed (7.3%) which is an extra power consumption of 1.073 in 3 rd power, equal to approx. 24%. WEATHER - The weather losses in 2009 were 17%, while they in 2010 were 10%. This gives a difference in the fuel consumption of approximately 7%. DRAFT - Finally, the mean draft in 2009 was 6.325 m, while it in 2010 was 6.154 m. This gives a difference of the fuel consumption of approx. 3%. The difference in fuel consumption under the same conditions becomes 24% - 7% - 3% = 14%, which is exactly the improvement of the added resistance, which was given in the reports after the latest dry-docking.
  • 25. The added resistance of hull and propeller translates into a speed/fuel penalty (at 15 kn was 57 t/day NOW 67 t/day = 10t/day excess fuel = 31.7 t/day CO2
  • 26.
  • 27. Post-docking Analysis (sisters) (low cost hull pre-treatment = higher resistance outdocking) 18% Resistance ‘ 50% blast’ 30% Resistance ‘ 10% blast’
  • 28. 50% (blast area) 10% At 22 knots: 140 tons/day At 140 t/day: 2 knot loss from trials At 22 knots: 154 tons/day At 154 t/day: 2.5 knot loss from trials Reference: 110 tons/day trials at 22 knots
  • 29. Long Port Stay 20% increase in hull resistance after 4-week stay ( speed loss approximately 0.9 kn or increase in fuel use 8 tons/day) Suezmax 24 t/day of excess CO2 emitted at design speed
  • 30. Idling and Resistance “ Confirming that the vessel did sit for approximately 37 days during the period of no performance data.  She also recently had a hull/propeller cleaning due to the fouling which occurred during this storage period. The cleaning is incomplete and will be finished when weather improves in the area”. 
  • 31. Hull Resistance Dashboard “ Confirming that the vessel did sit for approximately 37 days during the period of no performance data.  She also recently had a hull/propeller cleaning due to the fouling which occurred during this storage period. The cleaning is incomplete and will be finished when weather improves in the area”. 
  • 32. Full hull blast can make major difference in hull/prop condition 20 year old Newbuild
  • 33.
  • 34. Slime, Light Growth = Fuel Loss Ro-Ro
  • 35. This hull cleaning - 5 t/day @ 17 kn 5t/day x 3.17 tons of CO2 = 16 t/CO2 per day saved
  • 36. Hull + Prop Cleaning At 17 knots the savings on fuel was 6 tons per day
  • 37. Coating delamination within 5 months of docking
  • 38. Coating delamination Note below condition of hull, the resistance of this ship increased by 12% over a period of 5 months. This represents approximately 2.5% per month which is higher than a good performing coating system after leaving dock (normal 0.5% - 1.5% per month initially). The steep development of resistance was later confirmed by visual inspections of the hull and the eventual docking of the ship and new coating applied.
  • 39. Coating delamination – FOC caused excess FOC +/- 3 tons / day
  • 41. Anonymous Benchmarking 25 tons of fuel per day difference between 7 sister ships (75 t/day CO2)
  • 43.