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Automatic processing of
X-ray film
Md. Rony Ibne Masud
Faculty of Veterinary Science
Bangladesh Agricultural University, Mymensingh-2202
Introduction
 X-ray film processing refers to the series of steps that converts the latent image into
the visible radiographic image
 The radiographic image is produced by the interaction of x-rays with photographic
emulsion on a film after passing through an object
 And ultimately the captured invisible image converted into visible form of image
The main objectives is to-
 Visible image formation
To remove all unexposed and undeveloped silver halide crystals from the emulsion
Prevention of image permanently for later correspondent
Types of processing
A. Manual processing
Visual Method
Time Temperature method
B. Automatic processing
Manual processing
Visual method: This is carried out in a dark room with safe lighting conditions.
This method consist of several steps;
Developing the film
Rinsing
Fixing
Washing
Drying
Manual processing
Time temperature method:
Immersing the film into the developer and kept at a constant temperature for a
fixed duration of time.
Temperature Development time
65°F 6 Minutes
68°F 5 Minutes
70°F- 72°F 4 Minutes
76°F 3 Minutes
Automatic processing
In automatic processing machines, the exposed film is fed at one end and it passes
successively through-
I. Developer
II. Fixer
III. Water and
IV. Drier
The roller system has a squeezing action; the developing solution absorbed by the
gelatin of the emulsion will be less as it is transported from the developer to the fixer.
The automatic processing machines make use of roller system for the transport of
film.
The film comes out through the other end of the processor, processed, dry, and ready
for viewing.
Objectives of Using Automatic X-ray film processing
method:
Make the development of high quality X-rays
Move X-ray films from one solution to the next, in the film developing process,
without the need for human intervention
Shortens the overall processing time
Ensures less variability of overall film quality than manually processed films
Increases the number of films that can be processed in a given period
the processing time, solution temperature, and chemical replenishment are
automatically controlled
Steps of automatic film processing
Developing
Rinsing
Fixing
Washing
Drying
Developing
First step of processing of the radiograph
It amplifies the latent image by 100,000,000
It convert invisible image into visible image
It is the process of chemical reaction where the reduction is achieved by the developer
donating electrons to silver ions.
Ag⁺+ Electron Ag
The agent used in the stages are-
Solvent: Water, Gelatin, calcium salts
Developing agents: Phenidone, Hydroquinone, Metol
Developing
Accelerators: Sodium hydroxide, Sodium carbonate, Borates
Buffers: Carbonate
Anti fogging: Potassium bromide, Benzotriazole
Preservatives: Sodium Sulphite
Hardeners: Glutaraldehyde
Sequencing agents: EDTA
Rinsing
Removed the developer solution; Gelatin
Reduces the speed of development
It takes around 30 seconds
Fixing
It is the complete process of hardening of the film emulsion
The major constituents of fixing solutions are:-
1) Solvent: Water
2) Fixing agents: Cyanides, Thiosulfates
3) Acid: Acetic acid
4) Hardener: Aluminium chloride, Aluminium sulfate
5) Buffer: Sodium Acatate
6) Preservatives: Sodium sulfate
7) Antisludging agents: Boric acid
Washing & Drying
Wash & Dry after developing and fixing
Washing removes the thiosulfate complex
The automatic film processor
Parts of a automatic film processor
Parts of a automatic film processor
Systems of an Automatic Processor
I. The Film feed section
II. Transport system
III. Temperature control system
IV. Recirculation system
V. Replenishment system
VI. Dryer system
VII. Electrical system
Temperature control system
 Maintains the below temperature:
Processing Temperatures
Developer 35°C
Fixer 35°C
Wash 32-35°C
Dryer 57°C
Processing times
Processing Times(seconds)
Developer 20-25
Fixer 20
Wash 20
Dryer 20-30
Travel time 10
Total time 90
Advantages and disadvantages
Advantages:
Faster
Density and contrast is constant
Time and temperature controlled
Produce dry radiograph immediately
Disadvantages:
Artifacts caused by rollers
Expensive and require maintenance
Automatic processing of X-ray film.pptx

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Automatic processing of X-ray film.pptx

  • 1. Automatic processing of X-ray film Md. Rony Ibne Masud Faculty of Veterinary Science Bangladesh Agricultural University, Mymensingh-2202
  • 2. Introduction  X-ray film processing refers to the series of steps that converts the latent image into the visible radiographic image  The radiographic image is produced by the interaction of x-rays with photographic emulsion on a film after passing through an object  And ultimately the captured invisible image converted into visible form of image The main objectives is to-  Visible image formation To remove all unexposed and undeveloped silver halide crystals from the emulsion Prevention of image permanently for later correspondent
  • 3. Types of processing A. Manual processing Visual Method Time Temperature method B. Automatic processing
  • 4. Manual processing Visual method: This is carried out in a dark room with safe lighting conditions. This method consist of several steps; Developing the film Rinsing Fixing Washing Drying
  • 5. Manual processing Time temperature method: Immersing the film into the developer and kept at a constant temperature for a fixed duration of time. Temperature Development time 65°F 6 Minutes 68°F 5 Minutes 70°F- 72°F 4 Minutes 76°F 3 Minutes
  • 6. Automatic processing In automatic processing machines, the exposed film is fed at one end and it passes successively through- I. Developer II. Fixer III. Water and IV. Drier The roller system has a squeezing action; the developing solution absorbed by the gelatin of the emulsion will be less as it is transported from the developer to the fixer. The automatic processing machines make use of roller system for the transport of film. The film comes out through the other end of the processor, processed, dry, and ready for viewing.
  • 7. Objectives of Using Automatic X-ray film processing method: Make the development of high quality X-rays Move X-ray films from one solution to the next, in the film developing process, without the need for human intervention Shortens the overall processing time Ensures less variability of overall film quality than manually processed films Increases the number of films that can be processed in a given period the processing time, solution temperature, and chemical replenishment are automatically controlled
  • 8. Steps of automatic film processing Developing Rinsing Fixing Washing Drying
  • 9. Developing First step of processing of the radiograph It amplifies the latent image by 100,000,000 It convert invisible image into visible image It is the process of chemical reaction where the reduction is achieved by the developer donating electrons to silver ions. Ag⁺+ Electron Ag The agent used in the stages are- Solvent: Water, Gelatin, calcium salts Developing agents: Phenidone, Hydroquinone, Metol
  • 10. Developing Accelerators: Sodium hydroxide, Sodium carbonate, Borates Buffers: Carbonate Anti fogging: Potassium bromide, Benzotriazole Preservatives: Sodium Sulphite Hardeners: Glutaraldehyde Sequencing agents: EDTA
  • 11. Rinsing Removed the developer solution; Gelatin Reduces the speed of development It takes around 30 seconds
  • 12. Fixing It is the complete process of hardening of the film emulsion The major constituents of fixing solutions are:- 1) Solvent: Water 2) Fixing agents: Cyanides, Thiosulfates 3) Acid: Acetic acid 4) Hardener: Aluminium chloride, Aluminium sulfate 5) Buffer: Sodium Acatate 6) Preservatives: Sodium sulfate 7) Antisludging agents: Boric acid
  • 13. Washing & Drying Wash & Dry after developing and fixing Washing removes the thiosulfate complex
  • 14. The automatic film processor
  • 15. Parts of a automatic film processor
  • 16. Parts of a automatic film processor
  • 17. Systems of an Automatic Processor I. The Film feed section II. Transport system III. Temperature control system IV. Recirculation system V. Replenishment system VI. Dryer system VII. Electrical system
  • 18. Temperature control system  Maintains the below temperature: Processing Temperatures Developer 35°C Fixer 35°C Wash 32-35°C Dryer 57°C
  • 19. Processing times Processing Times(seconds) Developer 20-25 Fixer 20 Wash 20 Dryer 20-30 Travel time 10 Total time 90
  • 20. Advantages and disadvantages Advantages: Faster Density and contrast is constant Time and temperature controlled Produce dry radiograph immediately Disadvantages: Artifacts caused by rollers Expensive and require maintenance