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Processing of
Dental X-ray Films
Hisham Abbas
Ass. Professor & Consultant
Oral & maxillofacial Radiology Department
Processing
It is a chemical process by which the
invisible latent image formed on the
exposed film is converted to a visible
image from which diagnostic information is
obtained.
Film emulsion Latent image
Visible image
exposure
to radiation
processing of
the exposed film
Latent image
It is the pattern formed by the
interaction of x-rays (or light) with the
silver halide crystals in the emulsion.
Silver Halide crystal contains:
1. Silver bromide molecules (Ag Br) (80-90%)
2. Silver iodide molecules (Ag I) (1-10%).
3. Few Free silver ions ( Interstitial Ag ions = Ag+ )
(present in the spaces between the crystalline lattice atoms)
4. Trace amounts of Sulfur Containing Compounds
Sensitivity sites are created by
1. Silver iodide molecules
2. Trace amounts of Sulfur Containing
Compounds binding the surface of the crystals.
Its function is to start the process of image
formation after the emulsion is irradiated.
amalgam
enamel
dentin
pulp
No x-ray photons penetrate the amalgam
x-ray photons penetrate the enamel
x-ray photons penetrate the dentin
x-ray photons penetrate the pulp
Film
Object
X-ray
According to the Selective Penetration Phenomenon
of x-rays:
No x-ray photons penetrate the amalgam
x-ray photons penetrate the enamel
x-ray photons penetrate the dentin
x-ray photons penetrate the pulp
Film
Object
X-ray
Unexposed Crystal
Partially Exposed
Crystal
Totally
Exposed Crystal
According to the Selective Penetration Phenomenon
of x-rays:
Formation of the Latent Image
The crystals exposed to x-rays are ionized
and the silver and bromide atoms form ions.
Ag Br Ag+ + Br -
Br - Br2 (gas) + e -
x-ray Photons
-Ag- Br- Ag- Br- Ag
-Ag- Br- Ag- Br- Ag- I- Ag
-Ag- Br- Ag- Br- Ag- Br- Ag-Br-
-Ag- Br- Ag- Br- Ag- Br-
- Ag- I- Ag- Br-
Ag+
Ag+
e-
Ag
Sensitivity Site
Sulfur Containing Compounds
latent image sites
 The collection of latent image sites over the
entire exposed film constitutes the Latent
Image.
Latent Image
Many x-rays
penetrate and
expose many silver
halide crystals
Fewer x-rays
penetrate and not as
many silver halide
crystals are exposed
Few, if any, x-rays
penetrate; silver
halide crystals not
exposed
Air/soft tissue Bone/teeth Amalgam/gold
Totally, Partially or Non - Ionized crystals
AgBr
Ag
Ag+ Br-
Ag
Ag+ Br-
AgBr
Totally
Exposed Crystal
Partially Exposed
Crystal
Unexposed
Crystal
Formation of the Visible Image
Film processing converts the latent image
into visible image.
Film processing
Five practical steps :
1. Developing: Immerse exposed film in developer.
2. Rinsing: Rinse film in water bath.
3. Fixation: Immerse film in fixer.
4. Washing: Wash film.
5. Drying: Dry film and mount for viewing.
1] Developer Solution:
The developer reduces all silver ions in the
exposed crystals (Totally & partially) of silver
bromide (with a latent image) to metallic
silver (Ag+ Ag).
To produce a diagnostic image, this reduction
process must be restricted to crystals
containing a latent image site (No effect on
unexposed crystals).
AgBr
Ag
Ag+ Br-
Ag
Ag+ Br-
AgBr
Totally
Exposed Crystal
Partially Exposed
Crystal
Unexposed
Crystal
AgBr
Ag
Latent
Image
Optimum
Development
Ag
Ag
Over
Development
Ag Ag
Air/soft tissue Bone/teeth Amalgam/gold
Developing
Development centers converted to
black metallic silver
Air/soft tissue Bone/teeth Amalgam/gold
Developing (continued)
Entire crystal converted to
black metallic silver
2] Rinsing:
Rinse the film for 15-20 seconds.
The function is to:
a. Neutralize and remove the alkaline activator of
the developer.
b. Stopping the developing process
3] Fixing Solution:
The function of the fixing solution is to:
1. Remove undeveloped silver halide crystals
from the emulsion making film clear in this
area (primary function ).
as their presence will cause the film to be
opaque and non-diagnostic.
2. Harden the film emulsion.
Totally
Exposed Crystal
Partially Exposed
Crystal
Unexposed
Crystal
AgBr
Ag
Fixation
Ag
AgBr
Ag
Optimum
Development
Ag
Air/soft tissue Bone/teeth Amalgam/gold
Fixing
Unexposed crystals removed
from film
4] Washing of the Processed
Film:
 In a sufficient flow of water for an adequate time
 Assure removal of all processing chemicals which
may discolor the radiograph.
5] Drying:
 Makes the film ready for interpretation
 Facilitates film handling without mechanical
Latent Image
Fixation
Before Exposure
Optimum
Development
Processing is accomplished inside
The Processing Room
(The Darkroom)
The Processing Room
 It is the room in the dental office where
x-ray film can be handled and processed
to produce a diagnostic radiograph.
Requirements:
1. Size:
The size is governed by:
The number of working personnel.
The type of processing equipment used.
Requirements:
2. Site:
 Near operation area
 Near (but well protected) area of film exposure
Requirements:
3. Ventilation and Temperature
Well Ventilated:
to expel heat and moisture as well as vapors
from processing solutions.
AdaquateTemp.:
to maintain optimum processing condition
Requirements:
4. Light tight
•Windows & blinds must fit closely
•The entry door must be either:
1.Light-tight door with lock inside
2.Door-less maze
Requirements:
5. Clean
i- Safe light:
Low-intensity illumination of relatively
long wave length that does not rapidly
affect open films but permits operators to see
well enough to work in the area.
Requirements:
6. Equipments:
15 watt
long wavelength
(Red - Yellow)
15-watt
4 feet
5 minutes
1-2 (the size of the room)
Requirements of safe light include:
 Safe light should be regularly checked for
any cracks on the filter
 The dark room should be checked for
unsafe illumination
film fogging
Improper safelighting, light leak
The Coin Test (Safelight Test)
Problem
Everything OK
Wait for 5 min.
If there is a problem,
repeat it with turning safe light off
Problem in Light leakage
Problem in safe light
Wait for 5 min.
ii- Room light
• Incandescent room lighting is required
for cleaning, stocking materials, and
mixing chemicals.
• No Fluorescent light ------- after glow.
iii- Processing tank:`
•Master Tank
•Insert Tanks (1ga-
3.8 lit)
•Source of running
water
•Overflow pipe
•Master Tank must be
covered
•(to Reduce oxidation -
Minimize evaporation -
prevent accidental light
exposure)
•Material (porcelain-
stainless steel)
iv. Thermometer:
•Used to determine temperature of processing
solutions
Clipped or Floats
in master tank
v. Timer:
•Gives sound or fluoresce light within safe
range.
•Used to determine duration of insertion in
processing solutions
vi. Film hangers:
Intra-oral
(1- 14 clips)
Extra-oral
(1 film)
vii. Dryer:
•Cabinet Dryer
•Electric fan
•Drying Racks
with drip trays
Darkroom storage space for:
chemical processing solutions
film cassettes
viii. Storage space:
Methods of Processing
Methods of Processing:
1] Conventional or Manual Processing:
a. Visual or inspection method.
b. Fixed time - temperature method.
2] Speed processing:
a. Automatic processing.
b. Rapid processing chemicals.
c. Self-contained processing solutions.
d. Injectable films.
e. Polaroid - Land method.
1] Conventional or manual processing
a) Visual or inspection method:
- Films are immersed in the developing
solutions and removed every now and then
to be checked in the safe light until the image
of radiographed structures is acceptably
visible.
- Films are rinsed for about 30 seconds.
-Films are placed in the fixer solution with
agitation.
- Films are washed in clean running water.
- Films are then hanged to dry.
b) Fixed time and temperature method:
 The time of developing varies with the
temperature of the processing solution for each
type of film.
 The higher the temperature, the less the time
required for developing and vice versa.
b) Fixed time and temperature method:
 Follow the instructions listed on a time-
temperature table chart supplied by the
manufacturer of the processing solution.
 Standardized
Method with Little
Errors
Manual Processing
Mixing valve
Fixer
insert tank
Developer
insert tank
overflow tube
drain
waterbath
(large tank)
water inlet
Cold
Hot
lid
In case of darkroom unavailability, manual
processing may be carried out using a
daylight loader
Rubber
cuff
Lid
 Placed in area of reduced lightening.
 For manual processing or as an
extension compartment connected to
automatic processor machine.
2] Speed processing
a. Automatic processing.
b. Rapid processing chemicals.
c. Self-contained processing solutions.
d. Injectable films.
e. Polaroid - Land method.
2] Speed Processing:
Automatic processing
 Unwrapped film is transported automatically
by a machine through rollers.
Film
Exit Dryer
(heater, fan)
Film
Entry
Wash
Automatic Processor
Fixer
Developer
Automatic Processing
Dark Room or Daylight Loader
The processing steps are the same as
for manual processing except that the
rinsing step between the processing
solutions is eliminated…??????
Advantages:
 Rapid & Time saving (2-5 min)
 Ease of use
 Standardized processing condition
 No Dark room
Reducing processing time
through:
 Elimination of Rinsing step.
 Higher Temp. of solutions (Mod. in processing sol.)
 Higher Conc. of solutions
 Regular replenishment (Manually or Automatically
from self contained reservoirs)
Replenishment: It is the addition of a more concentrated
solution of the processing solution than the original one.
Disadvantages:
 High Cost
 Regular maintenance & cleaning (Marks on film)
 Must process minimum number of films daily
 High Temp. -------- fogging & deteriorates sol.
 Dark room back up is needed just in case of it is
broken down.
b) Rapid Processing Chemicals:
 They are processing solutions of the same
formulation as conventional processing but often
are more concentrated.
 They will typically develop the film in 10 to 30
seconds and fix it in 1 to 2 minutes.
 They are especially used in endodontics and
emergency conditions
 They do not give the same degrees of contrast
as conventional methods.
c) Self-contained processing solutions
Sachet containing
Developer & Fixer
Film Packet
Develop. (15sec.) –Fixation--Washing (10 min.)
c) Self-contained processing solutions
Advantages:
 Ease of technique (No Dark room)
 Time Saving
Disadvantages:
 (Relatively Fogged)
 Further Fixation is needed to prevent
loosing of details
d) Injectable intra oral films
 The processing solutions are injected into the
closed packet which is supplied with an
injectable site
 Packets have NO lead foil or black papers
 Same adv. & disadv. as self-developing films
Composition of
Processing Solutions
Function
Chemical
Ingredient
- Converts exposed AgBr crystals to black metallic silver.
- Slowly generates the black tones in the image.
- It is temperature sensitive
(Inactive below 60 of (15.5oC)
(Very active above 80 of (26.5oC)
- Converts exposed AgBr crystals to black metallic silver.
- Quickly generates the grey tones in the image.
- It is temperature insensitive.
Hydroquinone
- Elon
(metol)
Developing
Agent
- Provides alkaline pH necessary for developing agents.
- Softens gelatin to swell so that the developing agents can
diffuse more rapidly into the emulsion and reach the AgBr
crystals.
Sodium
bicarbonate
Activator
Developer composition
Function
Chemical
Ingredient
- Antioxidant protects the developer from
oxidation by atmospheric oxygen thus extends
its useful life.
- Combines with the brown oxidized developer
to produce a colorless soluble compound.
Sodium sulfite
Preservative
- Restrains development of unexposed silver halide
crystals (controls activity of the developer).
- Acts as anti-fog agents and increases contrast.
Potassium
bromide
Restrainer
Developer composition
Function
Chemical
Ingredient
- Remove all undeveloped
crystals from the emulsion.
Sodium thiosulphate
Ammonium thiosulphate
Fixing agent
- Neutralizes the alkaline
developer and stops further
development.
Acetic acid
Acidifier
- Prevents deterioration of the
fixing agent.
Sodium sulfite
Preservative
- Shrinks and hardens the
gelatin in the emulsion.
Potassium Alum
Hardening agent
Fixer composition
4. Processing-1 dental x-ray third year.pptx

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4. Processing-1 dental x-ray third year.pptx

  • 1.
  • 2.
  • 3. Processing of Dental X-ray Films Hisham Abbas Ass. Professor & Consultant Oral & maxillofacial Radiology Department
  • 4. Processing It is a chemical process by which the invisible latent image formed on the exposed film is converted to a visible image from which diagnostic information is obtained.
  • 5. Film emulsion Latent image Visible image exposure to radiation processing of the exposed film
  • 6. Latent image It is the pattern formed by the interaction of x-rays (or light) with the silver halide crystals in the emulsion.
  • 7. Silver Halide crystal contains: 1. Silver bromide molecules (Ag Br) (80-90%) 2. Silver iodide molecules (Ag I) (1-10%). 3. Few Free silver ions ( Interstitial Ag ions = Ag+ ) (present in the spaces between the crystalline lattice atoms) 4. Trace amounts of Sulfur Containing Compounds
  • 8. Sensitivity sites are created by 1. Silver iodide molecules 2. Trace amounts of Sulfur Containing Compounds binding the surface of the crystals. Its function is to start the process of image formation after the emulsion is irradiated.
  • 10. No x-ray photons penetrate the amalgam x-ray photons penetrate the enamel x-ray photons penetrate the dentin x-ray photons penetrate the pulp Film Object X-ray According to the Selective Penetration Phenomenon of x-rays:
  • 11. No x-ray photons penetrate the amalgam x-ray photons penetrate the enamel x-ray photons penetrate the dentin x-ray photons penetrate the pulp Film Object X-ray Unexposed Crystal Partially Exposed Crystal Totally Exposed Crystal According to the Selective Penetration Phenomenon of x-rays:
  • 12. Formation of the Latent Image The crystals exposed to x-rays are ionized and the silver and bromide atoms form ions. Ag Br Ag+ + Br - Br - Br2 (gas) + e - x-ray Photons
  • 13. -Ag- Br- Ag- Br- Ag -Ag- Br- Ag- Br- Ag- I- Ag -Ag- Br- Ag- Br- Ag- Br- Ag-Br- -Ag- Br- Ag- Br- Ag- Br- - Ag- I- Ag- Br- Ag+ Ag+ e- Ag Sensitivity Site Sulfur Containing Compounds latent image sites
  • 14.  The collection of latent image sites over the entire exposed film constitutes the Latent Image.
  • 15. Latent Image Many x-rays penetrate and expose many silver halide crystals Fewer x-rays penetrate and not as many silver halide crystals are exposed Few, if any, x-rays penetrate; silver halide crystals not exposed Air/soft tissue Bone/teeth Amalgam/gold Totally, Partially or Non - Ionized crystals
  • 16. AgBr Ag Ag+ Br- Ag Ag+ Br- AgBr Totally Exposed Crystal Partially Exposed Crystal Unexposed Crystal
  • 17. Formation of the Visible Image Film processing converts the latent image into visible image.
  • 18. Film processing Five practical steps : 1. Developing: Immerse exposed film in developer. 2. Rinsing: Rinse film in water bath. 3. Fixation: Immerse film in fixer. 4. Washing: Wash film. 5. Drying: Dry film and mount for viewing.
  • 19. 1] Developer Solution: The developer reduces all silver ions in the exposed crystals (Totally & partially) of silver bromide (with a latent image) to metallic silver (Ag+ Ag). To produce a diagnostic image, this reduction process must be restricted to crystals containing a latent image site (No effect on unexposed crystals).
  • 20. AgBr Ag Ag+ Br- Ag Ag+ Br- AgBr Totally Exposed Crystal Partially Exposed Crystal Unexposed Crystal AgBr Ag Latent Image Optimum Development Ag Ag Over Development Ag Ag
  • 21. Air/soft tissue Bone/teeth Amalgam/gold Developing Development centers converted to black metallic silver
  • 22. Air/soft tissue Bone/teeth Amalgam/gold Developing (continued) Entire crystal converted to black metallic silver
  • 23. 2] Rinsing: Rinse the film for 15-20 seconds. The function is to: a. Neutralize and remove the alkaline activator of the developer. b. Stopping the developing process
  • 24. 3] Fixing Solution: The function of the fixing solution is to: 1. Remove undeveloped silver halide crystals from the emulsion making film clear in this area (primary function ). as their presence will cause the film to be opaque and non-diagnostic. 2. Harden the film emulsion.
  • 26. Air/soft tissue Bone/teeth Amalgam/gold Fixing Unexposed crystals removed from film
  • 27. 4] Washing of the Processed Film:  In a sufficient flow of water for an adequate time  Assure removal of all processing chemicals which may discolor the radiograph. 5] Drying:  Makes the film ready for interpretation  Facilitates film handling without mechanical
  • 29. Processing is accomplished inside The Processing Room (The Darkroom)
  • 30. The Processing Room  It is the room in the dental office where x-ray film can be handled and processed to produce a diagnostic radiograph.
  • 31. Requirements: 1. Size: The size is governed by: The number of working personnel. The type of processing equipment used.
  • 32. Requirements: 2. Site:  Near operation area  Near (but well protected) area of film exposure
  • 33. Requirements: 3. Ventilation and Temperature Well Ventilated: to expel heat and moisture as well as vapors from processing solutions. AdaquateTemp.: to maintain optimum processing condition
  • 34. Requirements: 4. Light tight •Windows & blinds must fit closely •The entry door must be either: 1.Light-tight door with lock inside 2.Door-less maze
  • 36. i- Safe light: Low-intensity illumination of relatively long wave length that does not rapidly affect open films but permits operators to see well enough to work in the area. Requirements: 6. Equipments:
  • 37. 15 watt long wavelength (Red - Yellow) 15-watt 4 feet 5 minutes 1-2 (the size of the room) Requirements of safe light include:
  • 38.  Safe light should be regularly checked for any cracks on the filter  The dark room should be checked for unsafe illumination
  • 40. The Coin Test (Safelight Test) Problem Everything OK Wait for 5 min.
  • 41. If there is a problem, repeat it with turning safe light off Problem in Light leakage Problem in safe light Wait for 5 min.
  • 42. ii- Room light • Incandescent room lighting is required for cleaning, stocking materials, and mixing chemicals. • No Fluorescent light ------- after glow.
  • 43. iii- Processing tank:` •Master Tank •Insert Tanks (1ga- 3.8 lit) •Source of running water •Overflow pipe •Master Tank must be covered •(to Reduce oxidation - Minimize evaporation - prevent accidental light exposure) •Material (porcelain- stainless steel)
  • 44. iv. Thermometer: •Used to determine temperature of processing solutions
  • 45. Clipped or Floats in master tank
  • 46. v. Timer: •Gives sound or fluoresce light within safe range. •Used to determine duration of insertion in processing solutions
  • 47. vi. Film hangers: Intra-oral (1- 14 clips) Extra-oral (1 film)
  • 48.
  • 49. vii. Dryer: •Cabinet Dryer •Electric fan •Drying Racks with drip trays
  • 50. Darkroom storage space for: chemical processing solutions film cassettes viii. Storage space:
  • 52. Methods of Processing: 1] Conventional or Manual Processing: a. Visual or inspection method. b. Fixed time - temperature method. 2] Speed processing: a. Automatic processing. b. Rapid processing chemicals. c. Self-contained processing solutions. d. Injectable films. e. Polaroid - Land method.
  • 53. 1] Conventional or manual processing a) Visual or inspection method: - Films are immersed in the developing solutions and removed every now and then to be checked in the safe light until the image of radiographed structures is acceptably visible. - Films are rinsed for about 30 seconds. -Films are placed in the fixer solution with agitation. - Films are washed in clean running water. - Films are then hanged to dry.
  • 54. b) Fixed time and temperature method:  The time of developing varies with the temperature of the processing solution for each type of film.  The higher the temperature, the less the time required for developing and vice versa.
  • 55. b) Fixed time and temperature method:  Follow the instructions listed on a time- temperature table chart supplied by the manufacturer of the processing solution.  Standardized Method with Little Errors
  • 56. Manual Processing Mixing valve Fixer insert tank Developer insert tank overflow tube drain waterbath (large tank) water inlet Cold Hot lid
  • 57. In case of darkroom unavailability, manual processing may be carried out using a daylight loader Rubber cuff Lid
  • 58.
  • 59.  Placed in area of reduced lightening.  For manual processing or as an extension compartment connected to automatic processor machine.
  • 60.
  • 61. 2] Speed processing a. Automatic processing. b. Rapid processing chemicals. c. Self-contained processing solutions. d. Injectable films. e. Polaroid - Land method.
  • 62. 2] Speed Processing: Automatic processing  Unwrapped film is transported automatically by a machine through rollers.
  • 65. Dark Room or Daylight Loader
  • 66.
  • 67.
  • 68. The processing steps are the same as for manual processing except that the rinsing step between the processing solutions is eliminated…??????
  • 69. Advantages:  Rapid & Time saving (2-5 min)  Ease of use  Standardized processing condition  No Dark room
  • 70. Reducing processing time through:  Elimination of Rinsing step.  Higher Temp. of solutions (Mod. in processing sol.)  Higher Conc. of solutions  Regular replenishment (Manually or Automatically from self contained reservoirs) Replenishment: It is the addition of a more concentrated solution of the processing solution than the original one.
  • 71.
  • 72. Disadvantages:  High Cost  Regular maintenance & cleaning (Marks on film)  Must process minimum number of films daily  High Temp. -------- fogging & deteriorates sol.  Dark room back up is needed just in case of it is broken down.
  • 73. b) Rapid Processing Chemicals:  They are processing solutions of the same formulation as conventional processing but often are more concentrated.  They will typically develop the film in 10 to 30 seconds and fix it in 1 to 2 minutes.  They are especially used in endodontics and emergency conditions  They do not give the same degrees of contrast as conventional methods.
  • 74. c) Self-contained processing solutions Sachet containing Developer & Fixer Film Packet
  • 75. Develop. (15sec.) –Fixation--Washing (10 min.) c) Self-contained processing solutions
  • 76.
  • 77. Advantages:  Ease of technique (No Dark room)  Time Saving
  • 78. Disadvantages:  (Relatively Fogged)  Further Fixation is needed to prevent loosing of details
  • 79. d) Injectable intra oral films  The processing solutions are injected into the closed packet which is supplied with an injectable site  Packets have NO lead foil or black papers  Same adv. & disadv. as self-developing films
  • 81. Function Chemical Ingredient - Converts exposed AgBr crystals to black metallic silver. - Slowly generates the black tones in the image. - It is temperature sensitive (Inactive below 60 of (15.5oC) (Very active above 80 of (26.5oC) - Converts exposed AgBr crystals to black metallic silver. - Quickly generates the grey tones in the image. - It is temperature insensitive. Hydroquinone - Elon (metol) Developing Agent - Provides alkaline pH necessary for developing agents. - Softens gelatin to swell so that the developing agents can diffuse more rapidly into the emulsion and reach the AgBr crystals. Sodium bicarbonate Activator Developer composition
  • 82. Function Chemical Ingredient - Antioxidant protects the developer from oxidation by atmospheric oxygen thus extends its useful life. - Combines with the brown oxidized developer to produce a colorless soluble compound. Sodium sulfite Preservative - Restrains development of unexposed silver halide crystals (controls activity of the developer). - Acts as anti-fog agents and increases contrast. Potassium bromide Restrainer Developer composition
  • 83. Function Chemical Ingredient - Remove all undeveloped crystals from the emulsion. Sodium thiosulphate Ammonium thiosulphate Fixing agent - Neutralizes the alkaline developer and stops further development. Acetic acid Acidifier - Prevents deterioration of the fixing agent. Sodium sulfite Preservative - Shrinks and hardens the gelatin in the emulsion. Potassium Alum Hardening agent Fixer composition