The document contains questions about rapid prototyping technologies and processes. It asks about liquid-based and solid-based rapid prototyping systems like stereolithography (SLA), selective laser sintering (SLS), and fused deposition modeling (FDM). Questions also cover topics like the STL file format used for 3D printing/additive manufacturing, materials used in different processes, advantages of rapid prototyping over traditional methods, and issues with current additive manufacturing technologies.
Reverse Engineering
Definition
It is described in Wikipedia as:
… the process of extracting knowledge or design information from anything man-made. The process often involves disassembling something (a mechanical device, electronic component, computer program, or biological, chemical, or organic matter) and analyzing its components and workings in detail.
Reverse Engineering
Definition
A process of discovering the technological principles of a human made device, object or system through analysis of its structure, function and operation
Systematic evaluation of a product with the purpose of replication.
Design of a new part
Copy of an existing part
Recovery of a damaged or broken part
An important step in the product development cycle.
Product Development & Design for Additive Manufacturing (DfAM)Katie Marzocchi
Product Development & DfAM in the Dawn of Digital Transformation
Empire Group provides a glimpse into the future of product development and how an understanding of DfAM is critical to the success of PD professionals and manufacturers alike. You’ll learn some of the basic fundamentals of DfAM and see real-world design examples and optimizations from Empire Group’s Design & Engineering team.
Website: www.empiregroupusa.com
Phone: 508-222-3003
email: info@empirepd.com
FDM Process introduction (A part of Additive Manufacturing Technique OR Commonly Known as 3D Printing). 3D printing is an evolved manufacturing technique; it is comparatively better than conventional substractive manufacturing. There is minimum wastage of material because material is added only at those locations where it is required. To make 3D model you need a 3D printer and feeding material and obviously power source. Any thermoplastic material whose melting temperature lies in the range of 150-240 deg. C can be used in FDM based 3D printing.
Reverse Engineering
Definition
It is described in Wikipedia as:
… the process of extracting knowledge or design information from anything man-made. The process often involves disassembling something (a mechanical device, electronic component, computer program, or biological, chemical, or organic matter) and analyzing its components and workings in detail.
Reverse Engineering
Definition
A process of discovering the technological principles of a human made device, object or system through analysis of its structure, function and operation
Systematic evaluation of a product with the purpose of replication.
Design of a new part
Copy of an existing part
Recovery of a damaged or broken part
An important step in the product development cycle.
Product Development & Design for Additive Manufacturing (DfAM)Katie Marzocchi
Product Development & DfAM in the Dawn of Digital Transformation
Empire Group provides a glimpse into the future of product development and how an understanding of DfAM is critical to the success of PD professionals and manufacturers alike. You’ll learn some of the basic fundamentals of DfAM and see real-world design examples and optimizations from Empire Group’s Design & Engineering team.
Website: www.empiregroupusa.com
Phone: 508-222-3003
email: info@empirepd.com
FDM Process introduction (A part of Additive Manufacturing Technique OR Commonly Known as 3D Printing). 3D printing is an evolved manufacturing technique; it is comparatively better than conventional substractive manufacturing. There is minimum wastage of material because material is added only at those locations where it is required. To make 3D model you need a 3D printer and feeding material and obviously power source. Any thermoplastic material whose melting temperature lies in the range of 150-240 deg. C can be used in FDM based 3D printing.
Basic information about C3D Labs and its development toolkit for 2D and 3D modeling, as well as some examples of existing licensing programs, and current software developed on C3D Kernel.
Basic information about C3D Labs and its development toolkit for 2D and 3D modeling, as well as some examples of existing licensing programs, and current software developed on C3D Kernel.
I have been trying to get the job description of the day and night I have to do with my friends and I have a question regarding this matter what I am saying I am a student in a different perspective on how the government to be able to get the job description of the day and time again for your time and it will take
Prototyping fundamentals, Historical development, Fundamentals of Rapid Prototyping , Advantages and Limitations of Rapid Prototyping, Commonly used Terms, Classification of RP process, Rapid Prototyping Process Chain: Fundamental Automated Processes.
Introduction: Prototyping fundamentals, Historical development, Fundamentals of Rapid Prototyping , Advantages and Limitations of Rapid Prototyping, Commonly used Terms, Classification of RP process, Rapid Prototyping Process Chain: Fundamental Automated Processes.
Direct metal laser sintering (DMLS) Is an additive manufacturing technique that uses a laser as the power source to sinter powdered material (typically metal), aiming the laser automatically at points in space defined by a 3D model, binding the material together to create a solid structure.
.ss. Metal powder (20μm diameter) without binder is completely melted by scanning of a high power laser beam. The density of a produced part is about 98 %. SLS has about 70 %. One advantage of DMLS compared to SLS is the small size of particles which enables very detailed parts.
Working principle:
Direct metal laser sintering (DMLS) is an AM process by which digital 3Ddesign data is used to build up a component in layers by depositing metal material.
The system starts by applying a thin layer of the powder material to the building platform
After each layer, a laser beam then fuses the powder at exactly the points defined by the computer-generated data, using a laser scanning optic . The platform is then lowered and another layer of powder is applied . Once again the material is fused so as to bond with the layer below at the predefined points resulting in a complex part. Thereby not only the part but also the final material is created in the process and defines the unique characteristics of this technology. Every single welding line creates a new micro segment of the final part and can therefore be monitored. Stacking all monitoring information on top of each other, we can visualize a 3D model of the part quality.
Manufacturing of rapid prototypes of mechanical parts using reverse engineeri...Barhm Mohamad
This article focuses on the design and manufacture of mechanical parts that have complicated shapes using the technique of reverse design using a scanner or an MMT for data acquisition in the form of a point cloud, using CAD software (CATIA). The digital model created is used for a virtual representation of the final product. Then we get the physical model on a 3D printer (also called additive manufacturing process) for later use in sand moulds. To have the imprint in the sand mould, we go through the fusion of the physical model (part). The use of this technique in the industry, allows us to save a lot of time in terms of model preparation and simple to implement, especially if it is mechanical parts that do not have a definition drawing, or they are worn out, then structural analysis was applied on the model using FE based software and tools to prove the quality of the product. Von Mises equivalent strains and stresses were predicted and decreased with increasing areas and honeycomb thickness. The objective of this article is to give an overview of this relatively modern technology and its various applications.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Sachpazis:Terzaghi Bearing Capacity Estimation in simple terms with Calculati...Dr.Costas Sachpazis
Terzaghi's soil bearing capacity theory, developed by Karl Terzaghi, is a fundamental principle in geotechnical engineering used to determine the bearing capacity of shallow foundations. This theory provides a method to calculate the ultimate bearing capacity of soil, which is the maximum load per unit area that the soil can support without undergoing shear failure. The Calculation HTML Code included.
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
1. 1. Which of the following is not Liquid-based RP system?
(A) Stereolithography Apparatus (SLA)
(B) Laminated Object Manufacturing (LOM)
(C) Solid Ground Curing (SGC)
(D) Solid Object Ultraviolet-Laser Printer (SOUP)
2. Solid Ground Curing (SGC) is developed by____________________.
(A) 3D Systems
(B) Sony
(C) CMET
(D) Cubital
3. Full form of FDM is _________________.
(A) Fixed Development Modelling
(B) Fusion Development Modelling
(C) Fused Deposition Modelling
(D) Focused Deposition Modelling
4. Full form of MJM is__________________.
(A) Multi Joint Modelling
(B) Multi Jet Modelling
(C) Muted Jet Modelling
(D) Mitred Jet Modelling
5. Which of the following is not Solid-based RP system?
(A) Laminated Object Manufacturing (LOM)
(B) Paper Lamination Technology (PLT)
(C) Electron Beam Melting (EBM)
(D) Fused Deposition Modeling (FDM)
6. Laminated Object Manufacturing (LOM) is developed by________.
(A) Stratasys
(B) CAM-LEM
(C) Kira Corporation
(D) Cubic Technologies
7. Full form of LENS is _________________.
(A) Lamination Electron Net Sintering
(B) Laminated Engineered Net Shaping
(C) Laser Engineered Net Shaping
GRT INSTITUTE OF ENGINEERING AND
TECHNOLOGY, TIRUTTANI
DEPARTMENT OF MECHANICAL ENGINEERING
410 – M.E MANUFACTURING -2017 REGULATION
II YEAR III SEMESTER
CM5091 – ADDITIVE MANUFACTURING
2. (D) Laser Engineered Net Sintering
8. Which of the following is not Powder-Based RP system?
(A) Selective Laser Sintering (SLS)
(B) Solid Object Ultraviolet-Laser Printer (SOUP)
(C) Electron Beam Melting (EBM)
(D) Direct Metal Deposition (DMD)
9. Electron Beam Melting (EBM) is developed by___________________.
(A) Acram
(B) 3D Systems
(C) Z Corporation
(D) Optomec
10.Which of the following RP system is not developed by 3D systems?
(A) Selective Laser Sintering (SLS)
(B) Multi-Jet Modeling System (MJM)
(C) Paper Lamination Technology (PLT)
(D) Stereolithography Apparatus (SLA)
11.Which of the following is used as base material in Stereolithography (SLA)
process?
(A) Thermoplastics , Metals powders
(B) Thermoplastics , Eutectic metals.
(C) Photopolymer
(D) Titanium alloys
12.Which of the following is used as base material in Electron Beam Melting (EBM)
process?
(A) Titanium alloys
(B) Photopolymer
(C) Various materials
(D) Paper
13.Which of the following is used as base material in Selective laser sintering (SLS)?
(A) Photopolymer
(B) Thermoplastics, Metal powders
(C) Titanium alloys
(D) Various materials
14.Which of the following advantage does not possess by the rapid prototyping
process over the traditional prototyping process?
(A) It consumes less time
(B) Gives better quality
(C) Reduces product launch time
(D) It's cheaper
15.Full form of SOUP is_______.
(A) Solid Object Unidirectional Printer
3. (B) Solid Object Ultraviolet Printer
(C) Solid Object Ultraviolet-Laser Printer
(D) Solid Object Unidirectional Laser Printer
16.In STL files Euler’s rule for solids can be written as
(A) No. of faces – No. of edges + No. of vertices = 3 x No. of bodies
(B) No. of faces – No. of edges + No. of vertices = No. of bodies
(C) No. of faces – No. of edges + No. of vertices = 2 x No. of bodies
(D) No. of faces – No. of edges + No. of vertices = 4 x No. of bodies
17.All triangle coordinates within an STL file must be_______.
(A) negative
(B) positive
(C) zero
(D) symmetric
18.Which of the following is the process in the RP cycle?
(A) Post-processing
(B) Transfer to machine
(C) Pre-processing
(D) All of the above
19.What is the other name of Multi Jet Modeling?
(A) FDM
(B) Poly Jet
(C) 3D Printer
(D) Extrusion
20.Which of the following is one of the design process steps?
(A) Build
(B) Concept
(C) Pre-processing
(D) Transfer to machine
21.Which CAD software can not be used to create data for the prototyping machine?
(A) CREO
(B) CATIA
(C) NX Unigraphics
(D) Adobe Illustrator
22.Which one of the process is subtractive prototyping?
(A) 5 axis CNC Milling
(B) Fused Deposition Modeling
(C) Multi-Jet Modeling
(D) Stereolithography Apparatus
23.Which of the following is the process of the pre-processing stage?
4. (A) Remove support
(B) Checking 3D CAD data
(C) De-powdering loose material
(D) Dip in a binder to strengthen the part
24.A computer model of a part design on a CAD system is called which of the
following?
(A) Computer Prototype
(B) Geometric Prototype
(C) Solid Prototype
(D) Virtual Prototype
25.Which one of the following rapid prototyping processes uses a photosensitive
liquid polymer as the starting material?
(A) Droplet Deposition Manufacturing
(B) Used-Deposition Modeling
(C) Laminated-Object Manufacturing
(D) Stereolithography
26.Which of the following RP technologies uses powders as the starting material?
(A) Droplet Deposition Manufacturing
(B) Fused-Deposition Modeling
(C) Selective Laser Sintering
(D) Stereolithography
27.Which of the following RP technologies uses molten material as the starting
material?
(A) Three-Dimensional Printing
(B) Fused-Deposition Modeling
(C) Stereolithography
(D) Selective Laser Sintering
28.Ballistic-particle manufacturing is another name for which one of the following
RP technologies?
(A) Droplet Deposition Manufacturing
(B) Fused-Deposition Modeling
(C) Laminated-Object Manufacturing
(D) Selective Laser Sintering
29.Which of the following are examples of appropriate applications of additive
manufacturing in the actual production of parts and products?
(A) Castings made in small quantities
(B) Plastic parts in small batch sizes
(C) Mass-produced metal parts
(D) Special textile products
30.Which of the following are problems with the current rapid prototyping and
additive manufacturing technologies?
(A) Limited material variety
5. (B) Inability to convert a solid part into layers
(C) Poor machinability of the starting material
(D) The inability of the designer to design the part
31.From following, the alternative name for RP is ________.
(A) Additive Manufacturing
(B) Layer Manufacturing
(C)Direct CAD Manufacturing
(D)All of the above
32.Input of RP data is ______.
(A) CAM data
(B) CAPP data
(C)CAD data
(D)All of the above
33.In the ___________ process, one starts with a single block of solid material larger
than the final size of the desired object and material is removed until the desired
shape is reached.
(A)Subtractive process
(B) Additive process
(C)Formative process
(D)All of above
34.__________ is one where mechanical forces or restricting forms are applied on a
material so as to form it into the desired shape.
(A) Subtractive process
(B) Additive process
(C)Formative process
(D)All of above
35.Which of the following is not subtractive process?
(A) Milling
(B)Stereo-lithography
(C)Sawing
(D)EDM
36.Which of the following process is not formative process?
(A) Bending
(B) Plastic injection molding
(C)Selective Laser Sintering
(D)Forging
37.Choose the correct sequence to generate prototype.
(A)3D CAD data - CAD solid model - STL file - RP prototype
(B) CAD solid model - 3D CAD data - RP prototype - STL file
(C)STL file - 3D CAD data - CAD solid model - RP prototype
(D)3D CAD data - STL file - CAD solid model - RP prototype
38.Which of the following can not be the input of CAD solid model?
(A) Physical mockup
(B) 2D surface data
(C)Tooling
(D)3D CAD data
39.Full form of STL is _____.
(A) Straight-lithography
(B) Streto-lithography
(C)Stereo-lithography
(D)Straight-lipsography
6. 40.For rapid prototyping 3D CAD model should be converted into______file.
(A) SGC
(B) SLA
(C)STL
(D)SLS
41.Process of converting STL file model in to layers is called________in RP.
(A) chopping
(B)slicing
(C)cutting
(D)trimming
42.Support structures are required for ______.
(A)overhanging portions
(B) thin portions
(C)thick portions
(D)all of the above
43.The STL files translate the part geometry from a CAD system to________.
(A) CNC machine
(B) CMM machine
(C)RP machine
(D)CAPP machine
44.Slicing a part is easier in ______.
(A) B-rep method
(B)STL method
(C)CSG method
(D)PRT method.
45.STL file converts curved surfaces into_______.
(A)Polygons
(B) Lines
(C)Surfaces
(D)None of the above
46.STL File Problems
(A) GAPS
(B) Degenerate facets
(C)Overlapping Facets
(D)All of the above
47.STL file converts curved surfaces into_______.
(A)Polygons
(B) Lines
(C)Surfaces
(D)None of the above
48. 3D reserved section of an SLC file consists of how many bytes?
(A) 256
(B) 512
(C) 1024
(D) 2048
49. Rensselaer Design Research Center has developed which of the following
format?
7. (A) Computerized Tomography
(B) StereoLithography Contour
(C) Common Layer Interface
(D) Rapid Prototyping Interface
50. In RPI format, facet models are more efficiently represented as _______.
(A) redundancy is reduced
(B) redundancy is increased
(C) redundancy is zero
(D) redundancy is infinite