This document provides details about a sessional report for an experiment on studying a blow-room line. It includes:
1) An introduction describing the purpose of a blow-room section in yarn production and the machines used (Uniflock, Uniclean, Unimix, Uniflex).
2) Objectives of the experiment such as forming clean tufts of uniform length and observing machine functions.
3) A diagram and explanation of the blow-room line and its functions like opening, cleaning, and mixing fibers.
4) Workings principles of the individual machines - Unifloc, Uniclean, Unimix - and processes like opening, cleaning, and mixing they
The document discusses the key processes that take place in the blowroom of a yarn production facility. These include opening bales of fiber, cleaning the fiber through pre-cleaning and fine cleaning, removing dust, blending different fiber types, and evenly feeding the prepared fiber to the carding process. The goal of blowroom processes is to prepare fibers for subsequent processing while minimizing fiber loss and maintaining fiber quality.
The document discusses combing preparatory processes. It describes the need for combing preparatory, which includes fiber straightening, reversing fiber flow, and producing a flat sliver. Traditionally, this involved a sliver lap machine and ribbon lap machine, but now mostly uses a draw frame and sliver lap machine. The objectives of combing preparatory are to straighten fibers, reverse flow, maximize leading fiber hooks, and produce a flat sliver. Different machine types and their functions are explained, including parameters that influence the combing operation and quality of the finished product.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
startup breakages in ring frame and their controlVicky Raj
This document discusses start up breakages on ring spinning frames and methods to control them. It defines start up breakages as thread breaks that occur after starting the machine or after doffing bobbins. Potential causes include issues with drafting timing, back winding, under winding, traveller settings, doffing practices, start speed, suction, gear meshing, undrafted material, and more. Methods are provided to measure start up breakage percentage and suggestions for remedies like changing travelers periodically, adjusting ring and spindle settings, checking material quality, and optimizing climate and cleaning procedures.
Terry fabric is a knitted fabric with ring yarn or terry covering at one or both sides. It belongs to one of the fancy knitted fabrics. Terry fabric is characterized by soft touch, thick texture, excellent water absorption and heat retention. Terry fabric can be divided into single-sided and double-sided terry loop fabrics. The terry can form pattern effect on the knitting surface distributed according to some certain rules. Terry fabric after shearing or other process can be turned into fleece fabric or velvet fabric.
The document summarizes the operating principle and components of a carding machine. It describes how raw material is fed into the carding machine and combed by the licker-in into tufts that are transferred to the main cylinder. As the material passes grids, carding segments, and mote knives, impurities are removed. The main cylinder distributes the tufts to the flats where individual fibers are opened between the cylinder and flats. The doffer then condenses the fibers into a web which is stripped off and formed into a sliver. Diagrams illustrate the layout and components of different carding machines, including the licker-in, cylinder, flats, doffer, and detaching apparatus.
Assignment on parameter of different parts of ring frame machine of yarn iiPartho Biswas
The document discusses key parameters of different parts of a ring frame machine. It describes the functions of the apron, drafting system, ring and traveler. Parameters like roller diameter and pressure, apron and cradle lengths, ring diameter and lift, traveler size and number are discussed in detail for different yarn counts. The ideal twist multiplier for different fiber types and end uses is also covered.
The document discusses the key processes that take place in the blowroom of a yarn production facility. These include opening bales of fiber, cleaning the fiber through pre-cleaning and fine cleaning, removing dust, blending different fiber types, and evenly feeding the prepared fiber to the carding process. The goal of blowroom processes is to prepare fibers for subsequent processing while minimizing fiber loss and maintaining fiber quality.
The document discusses combing preparatory processes. It describes the need for combing preparatory, which includes fiber straightening, reversing fiber flow, and producing a flat sliver. Traditionally, this involved a sliver lap machine and ribbon lap machine, but now mostly uses a draw frame and sliver lap machine. The objectives of combing preparatory are to straighten fibers, reverse flow, maximize leading fiber hooks, and produce a flat sliver. Different machine types and their functions are explained, including parameters that influence the combing operation and quality of the finished product.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
startup breakages in ring frame and their controlVicky Raj
This document discusses start up breakages on ring spinning frames and methods to control them. It defines start up breakages as thread breaks that occur after starting the machine or after doffing bobbins. Potential causes include issues with drafting timing, back winding, under winding, traveller settings, doffing practices, start speed, suction, gear meshing, undrafted material, and more. Methods are provided to measure start up breakage percentage and suggestions for remedies like changing travelers periodically, adjusting ring and spindle settings, checking material quality, and optimizing climate and cleaning procedures.
Terry fabric is a knitted fabric with ring yarn or terry covering at one or both sides. It belongs to one of the fancy knitted fabrics. Terry fabric is characterized by soft touch, thick texture, excellent water absorption and heat retention. Terry fabric can be divided into single-sided and double-sided terry loop fabrics. The terry can form pattern effect on the knitting surface distributed according to some certain rules. Terry fabric after shearing or other process can be turned into fleece fabric or velvet fabric.
The document summarizes the operating principle and components of a carding machine. It describes how raw material is fed into the carding machine and combed by the licker-in into tufts that are transferred to the main cylinder. As the material passes grids, carding segments, and mote knives, impurities are removed. The main cylinder distributes the tufts to the flats where individual fibers are opened between the cylinder and flats. The doffer then condenses the fibers into a web which is stripped off and formed into a sliver. Diagrams illustrate the layout and components of different carding machines, including the licker-in, cylinder, flats, doffer, and detaching apparatus.
Assignment on parameter of different parts of ring frame machine of yarn iiPartho Biswas
The document discusses key parameters of different parts of a ring frame machine. It describes the functions of the apron, drafting system, ring and traveler. Parameters like roller diameter and pressure, apron and cradle lengths, ring diameter and lift, traveler size and number are discussed in detail for different yarn counts. The ideal twist multiplier for different fiber types and end uses is also covered.
The document discusses different types of pirns and bobbins used in weaving fabrics. It explains that pirns are tapered on one end and used in shuttle looms, while bobbins are uniform in shape and wound back and forth. The process of winding weft yarn onto pirns is described, including how the yarn is tensioned and wound half an inch at a time to create parallel coils. Advantages and disadvantages of using pirns compared to bobbins are provided.
This document discusses different types of picking and picking mechanisms used in weaving. It begins with an introduction to picking, which is the process of passing the weft yarn through the warp shed during weaving. It then describes various picking mechanisms including overpicking, underpicking, and cone overpick and underpick mechanisms. The document provides details on how these different mechanisms work to insert the weft yarn through the shed. It concludes with advantages and disadvantages of different weft insertion methods like projectile, rapier, air jet, and water jet looms.
The document provides information about warping processes. It discusses different types of warping machines including beam warping machines and sectional warping machines. It describes the components and functions of the creel and headstock. The creel holds supply packages in position for warping while the headstock contains mechanisms to control yarn speed and tension, and to wind the yarn onto the beam. Sectional warping is preferred for multi-colored warps as it develops the warp width in sections rather than all at once like beam warping. Control devices and stop motions are used to monitor for yarn breaks during warping.
The document discusses the rapier loom weaving process. A rapier loom uses a rapier device to pull the weft yarn across the loom. It can use a single rapier or double rapier system. In a single rapier loom, a long rigid rapier extends across the full width. In a double rapier loom, two rapiers enter from opposite sides and transfer the weft between them in the center. The document describes different types of rapier systems including rigid, flexible, telescopic, and their advantages and disadvantages. It also discusses weft insertion methods like tip transfer and loop transfer systems.
Opening in blow room means opening into small flocks. Technological operation of opening means the volume of the flock is increased while the number of fibres remains constant
Hairiness is characterized by the quantity of freely moving fibre ends or fibre loops projecting from a yarn or textile fabric (woven, knitted or non woven fabrics).
In term of measurement Hairiness corresponds to the total length of the protruding fibres in unit length of one centimeter.
Presentation on forward feed &backward feed of combingKATHAMAHANTY
Combing is a process that improves fiber quality by removing short fibers and impurities. It produces a clean, parallel sliver. There are two types of combing feeds: forward (concurrent) and backward (counter). Forward feed has a higher production rate but lower quality, while backward feed has a lower production rate but higher quality. The document discusses combing process sequences, important terms, noil elimination theories for both feed types, and how feed length and detaching length impact noil percentage. Backward feed results in more combing action and higher quality sliver and noil than forward feed.
Rapier weaving is a shuttleless weaving technique where rigid or flexible rapiers carry the weft yarn through the shed. There are single and double rapier systems, with double being more common. In double systems, one rapier (giver) brings the yarn to the center and transfers it to the other rapier (taker) to carry to the other side. Dewas and Gabler systems differ in how the transfer occurs. Rapier machines are versatile and efficient with minimal stress on the weft yarn, resulting in high quality fabrics and low yarn breakage. Factors like machine speed, yarn properties, and shed formation affect yarn stresses.
This presentation discusses different types of weft knitting machines. It begins with an introduction to the presenter and defines the processes of weaving and knitting. It then describes the two main types of knitting technology as weft and warp knitting. Weft knitting machines are classified based on their frame design, number of needle beds, and the type of end product produced. Specific weft knitting machines - single jersey, rib, and interlock circular machines - are explained in detail, outlining their key features. Finally, the main parts of knitting machines such as needles, cams, sinkers, and dials are defined along with their functions in the knitting process.
This document provides an introduction and overview of the Rieter modern blowroom line. It describes the individual machines that make up the line including the bale opener, pre-cleaner, homogenous mixer, storage and feeding machine, condenser, and card. For each machine, it provides photos, features, and functions. The blowroom line is designed to efficiently process raw materials from bale to sliver in a sequential series of machines to produce uniform and cleaned fibers.
The document discusses the operation of the carding machine, which is considered the "heart" of the spinning mill. It describes the key tasks of the carding machine, including opening fibers into individual strands, removing impurities, disentangling neps, and forming sliver for further processing. The operating principle is explained, with details provided on the material feed, licker-in, main cylinder, flats, doffer, and sliver formation processes. Different carding machine designs are also summarized, such as variations in the card chute and feed device configurations.
The document discusses the roving frame machine, which comes after the draw frame in the spinning process. The roving frame drafts sliver from draw frame cans into a thin roving strand and applies a light twist. It operates by drafting the sliver, guiding it through the flyer to apply twist, and winding the roved strand onto bobbins. While complicated, the roving frame produces packages of roving suitable for input to the ring frame. Efforts to eliminate this step have not succeeded due to the high drafts required in ring frames.
VDQ pulley (Variable Dia for Quality Pulley): It is a very important part of the machine. It controls the quality of the product. Altering the position of the tension pulley changes the G.S.M. of the fabric.
Study on functions of different parts of circular knitting machine.pptx (1)SanyBarua
This document presents a study on the functions of different parts of a circular knitting machine. It begins with an introduction on circular knitting machines and the different types. It then discusses the various parts of a circular knitting machine, including needles, cylinder, cam, cam box, sinker, and VDQ pulley. For each part, it provides a brief description and image. The document concludes that modern machines now feature on-board computers to monitor and control important functions like speed and detect issues.
The document describes a modern blowroom line consisting of machines from Rieter, including a bale opener, pre-cleaner, homogeneous mixer, precision blender, storage and feeding machine, condenser, card, and sliver coiler. It provides details on the functions of the Rieter bale opener, pre-cleaner, mixer, blender, storage machine, and condenser and card, which work together to open, clean, blend, feed, and condense cotton fibers into sliver in the blowroom process.
The document discusses the objectives and operating principles of a speed frame machine. It provides details on the group members working on a presentation about speed frames. The key objectives of the speed frame are drafting, twisting, and winding roving onto bobbins. It describes the drafting system, which uses multiple rollers and aprons to draft and condense sliver. Twist is imparted using a flyer and spindle, and roving is wound onto bobbins using the bobbin leading principle. Potential faults on the machine are also listed.
This document discusses different types of spinning systems used to process staple fibers into yarns. It describes the main types as ring spinning, compact spinning, open end spinning, and air jet spinning. For each type, it provides information on the typical yarn count ranges, fiber properties required, and basic processing steps. It also compares the production efficiency and quality differences between conventional and modern spinning systems. Finally, it discusses important factors to consider regarding fiber quality and its impact on yarn quality and production costs.
The document discusses control systems for blowroom machines from Rieter. It summarizes the functions and characteristics of various machines in the blowroom process, including the bale opener, pre-cleaner, homogeneous mixer, storage and feeding machine, and card. It also describes the control systems for machines like the bale opener, which uses sensors and motors connected to a control device to determine position and coordinate movement longitudinally and vertically.
This document discusses warp stop motion, which is a mechanism that stops the loom immediately when a warp thread breaks during weaving. There are two main types: mechanical and electrical. The mechanical type uses drop wires and reciprocating bars to obstruct loom movement if a thread breaks. The electrical type uses drop wires to complete or break an electrical circuit, activating a solenoid that stops the loom. Both aim to prevent faults from occurring in the fabric if a thread breaks by halting the loom quickly.
The blowroom section is where compressed cotton bales are opened, cleaned, and blended to form uniform laps of fiber that are fed into the carding process. The main objectives of the blowroom are to open the compressed fibers into small tufts, clean them by removing impurities, mix and blend different fiber grades, and provide an even feed of material to the carding machines. Key operations include opening, cleaning, dust removal, mixing and blending, and forming an even feed. Maintaining consistent lap weight is important for controlling yarn quality and minimizing production issues.
The document summarizes the key steps in yarn production from blow room to post-spinning processes. In the blow room, opening, cleaning, and blending operations prepare fiber tufts for carding. Carding further individualizes and aligns fibers to form slivers. Draw frames improve material evenness and parallelize fibers. Combing removes short fibers and impurities. Roving frames draft and twist slivers to form rovings. Ring and rotor spinning systems draft, twist, and wind rovings into yarns. Post-spinning processes include winding yarns onto larger packages and plying to improve smoothness. The document outlines objectives and components of each major process step in yarn manufacturing
The document discusses different types of pirns and bobbins used in weaving fabrics. It explains that pirns are tapered on one end and used in shuttle looms, while bobbins are uniform in shape and wound back and forth. The process of winding weft yarn onto pirns is described, including how the yarn is tensioned and wound half an inch at a time to create parallel coils. Advantages and disadvantages of using pirns compared to bobbins are provided.
This document discusses different types of picking and picking mechanisms used in weaving. It begins with an introduction to picking, which is the process of passing the weft yarn through the warp shed during weaving. It then describes various picking mechanisms including overpicking, underpicking, and cone overpick and underpick mechanisms. The document provides details on how these different mechanisms work to insert the weft yarn through the shed. It concludes with advantages and disadvantages of different weft insertion methods like projectile, rapier, air jet, and water jet looms.
The document provides information about warping processes. It discusses different types of warping machines including beam warping machines and sectional warping machines. It describes the components and functions of the creel and headstock. The creel holds supply packages in position for warping while the headstock contains mechanisms to control yarn speed and tension, and to wind the yarn onto the beam. Sectional warping is preferred for multi-colored warps as it develops the warp width in sections rather than all at once like beam warping. Control devices and stop motions are used to monitor for yarn breaks during warping.
The document discusses the rapier loom weaving process. A rapier loom uses a rapier device to pull the weft yarn across the loom. It can use a single rapier or double rapier system. In a single rapier loom, a long rigid rapier extends across the full width. In a double rapier loom, two rapiers enter from opposite sides and transfer the weft between them in the center. The document describes different types of rapier systems including rigid, flexible, telescopic, and their advantages and disadvantages. It also discusses weft insertion methods like tip transfer and loop transfer systems.
Opening in blow room means opening into small flocks. Technological operation of opening means the volume of the flock is increased while the number of fibres remains constant
Hairiness is characterized by the quantity of freely moving fibre ends or fibre loops projecting from a yarn or textile fabric (woven, knitted or non woven fabrics).
In term of measurement Hairiness corresponds to the total length of the protruding fibres in unit length of one centimeter.
Presentation on forward feed &backward feed of combingKATHAMAHANTY
Combing is a process that improves fiber quality by removing short fibers and impurities. It produces a clean, parallel sliver. There are two types of combing feeds: forward (concurrent) and backward (counter). Forward feed has a higher production rate but lower quality, while backward feed has a lower production rate but higher quality. The document discusses combing process sequences, important terms, noil elimination theories for both feed types, and how feed length and detaching length impact noil percentage. Backward feed results in more combing action and higher quality sliver and noil than forward feed.
Rapier weaving is a shuttleless weaving technique where rigid or flexible rapiers carry the weft yarn through the shed. There are single and double rapier systems, with double being more common. In double systems, one rapier (giver) brings the yarn to the center and transfers it to the other rapier (taker) to carry to the other side. Dewas and Gabler systems differ in how the transfer occurs. Rapier machines are versatile and efficient with minimal stress on the weft yarn, resulting in high quality fabrics and low yarn breakage. Factors like machine speed, yarn properties, and shed formation affect yarn stresses.
This presentation discusses different types of weft knitting machines. It begins with an introduction to the presenter and defines the processes of weaving and knitting. It then describes the two main types of knitting technology as weft and warp knitting. Weft knitting machines are classified based on their frame design, number of needle beds, and the type of end product produced. Specific weft knitting machines - single jersey, rib, and interlock circular machines - are explained in detail, outlining their key features. Finally, the main parts of knitting machines such as needles, cams, sinkers, and dials are defined along with their functions in the knitting process.
This document provides an introduction and overview of the Rieter modern blowroom line. It describes the individual machines that make up the line including the bale opener, pre-cleaner, homogenous mixer, storage and feeding machine, condenser, and card. For each machine, it provides photos, features, and functions. The blowroom line is designed to efficiently process raw materials from bale to sliver in a sequential series of machines to produce uniform and cleaned fibers.
The document discusses the operation of the carding machine, which is considered the "heart" of the spinning mill. It describes the key tasks of the carding machine, including opening fibers into individual strands, removing impurities, disentangling neps, and forming sliver for further processing. The operating principle is explained, with details provided on the material feed, licker-in, main cylinder, flats, doffer, and sliver formation processes. Different carding machine designs are also summarized, such as variations in the card chute and feed device configurations.
The document discusses the roving frame machine, which comes after the draw frame in the spinning process. The roving frame drafts sliver from draw frame cans into a thin roving strand and applies a light twist. It operates by drafting the sliver, guiding it through the flyer to apply twist, and winding the roved strand onto bobbins. While complicated, the roving frame produces packages of roving suitable for input to the ring frame. Efforts to eliminate this step have not succeeded due to the high drafts required in ring frames.
VDQ pulley (Variable Dia for Quality Pulley): It is a very important part of the machine. It controls the quality of the product. Altering the position of the tension pulley changes the G.S.M. of the fabric.
Study on functions of different parts of circular knitting machine.pptx (1)SanyBarua
This document presents a study on the functions of different parts of a circular knitting machine. It begins with an introduction on circular knitting machines and the different types. It then discusses the various parts of a circular knitting machine, including needles, cylinder, cam, cam box, sinker, and VDQ pulley. For each part, it provides a brief description and image. The document concludes that modern machines now feature on-board computers to monitor and control important functions like speed and detect issues.
The document describes a modern blowroom line consisting of machines from Rieter, including a bale opener, pre-cleaner, homogeneous mixer, precision blender, storage and feeding machine, condenser, card, and sliver coiler. It provides details on the functions of the Rieter bale opener, pre-cleaner, mixer, blender, storage machine, and condenser and card, which work together to open, clean, blend, feed, and condense cotton fibers into sliver in the blowroom process.
The document discusses the objectives and operating principles of a speed frame machine. It provides details on the group members working on a presentation about speed frames. The key objectives of the speed frame are drafting, twisting, and winding roving onto bobbins. It describes the drafting system, which uses multiple rollers and aprons to draft and condense sliver. Twist is imparted using a flyer and spindle, and roving is wound onto bobbins using the bobbin leading principle. Potential faults on the machine are also listed.
This document discusses different types of spinning systems used to process staple fibers into yarns. It describes the main types as ring spinning, compact spinning, open end spinning, and air jet spinning. For each type, it provides information on the typical yarn count ranges, fiber properties required, and basic processing steps. It also compares the production efficiency and quality differences between conventional and modern spinning systems. Finally, it discusses important factors to consider regarding fiber quality and its impact on yarn quality and production costs.
The document discusses control systems for blowroom machines from Rieter. It summarizes the functions and characteristics of various machines in the blowroom process, including the bale opener, pre-cleaner, homogeneous mixer, storage and feeding machine, and card. It also describes the control systems for machines like the bale opener, which uses sensors and motors connected to a control device to determine position and coordinate movement longitudinally and vertically.
This document discusses warp stop motion, which is a mechanism that stops the loom immediately when a warp thread breaks during weaving. There are two main types: mechanical and electrical. The mechanical type uses drop wires and reciprocating bars to obstruct loom movement if a thread breaks. The electrical type uses drop wires to complete or break an electrical circuit, activating a solenoid that stops the loom. Both aim to prevent faults from occurring in the fabric if a thread breaks by halting the loom quickly.
The blowroom section is where compressed cotton bales are opened, cleaned, and blended to form uniform laps of fiber that are fed into the carding process. The main objectives of the blowroom are to open the compressed fibers into small tufts, clean them by removing impurities, mix and blend different fiber grades, and provide an even feed of material to the carding machines. Key operations include opening, cleaning, dust removal, mixing and blending, and forming an even feed. Maintaining consistent lap weight is important for controlling yarn quality and minimizing production issues.
The document summarizes the key steps in yarn production from blow room to post-spinning processes. In the blow room, opening, cleaning, and blending operations prepare fiber tufts for carding. Carding further individualizes and aligns fibers to form slivers. Draw frames improve material evenness and parallelize fibers. Combing removes short fibers and impurities. Roving frames draft and twist slivers to form rovings. Ring and rotor spinning systems draft, twist, and wind rovings into yarns. Post-spinning processes include winding yarns onto larger packages and plying to improve smoothness. The document outlines objectives and components of each major process step in yarn manufacturing
Fibers are the smallest elements that make up textile materials. Cotton is a natural fiber obtained from cotton plants, which belongs to the genus Gossypium. Cotton can fulfill 42% of global fiber demand and is produced in countries like the USA, China, India, Australia, and others. The blow room is the first processing section, which opens, cleans, blends, and mixes cotton fibers using machines like the bale opener, cleaner, and mixer to remove 40-70% of impurities. Carding further processes the fibers to individualize them and remove neps and short fibers in preparation for spinning. It drafts and orientates the fibers using components like the taker-in, cylinder, flats
Blowroom is the first step in yarn production where compressed cotton bales are opened, cleaned, blended, and formed into uniform laps. The blowroom removes dust, dirt, seeds and other contaminants from cotton fibers through opening, mixing, and cleaning processes. Opening machines separate fiber clumps into smaller sizes using teeth that grasp, drag, and divide fibers. Cleaning exposes new fiber surfaces to remove loose unwanted matter through mechanical action and adequate opening. The blowroom prepares fibers for subsequent processing by detecting metals and fires, removing large trash, and uniformly feeding fibers to downstream machines.
The blowroom is the first step in yarn production where compressed cotton bales are opened, cleaned, and blended to form uniform laps of fiber. The main functions of the blowroom are to open compressed bales into smaller tufts, detect any metal or fire risks, clean fibers by removing dust and other contaminants, mix fiber grades, and uniformly feed the fiber to the next stage. Key machines include bale openers to separate compressed fibers, metal detectors and fire sensors for safety, and pre-cleaners to further open tufts and remove large trash while keeping smaller impurities trapped in fibers.
This document discusses the working principles and technical specifications of several machines used in cotton processing:
1. The BDT opens compressed cotton bales by penetrating them with opening rollers fitted with toothed discs, plucking tufts of fiber and converting them to smaller sizes for further processing.
2. The CL-C3 uses a series of rotating beaters to open cotton tufts to the smallest size and clean them by removing trash and dust using grid bars.
3. The SP-FP screens cotton fibers using 3 CCD cameras and detects contaminants, then uses compressed air nozzles and suction to remove the contaminated fibers from the processing line.
Coarse cleaner and fine cleaner presentation.KATHAMAHANTY
The document discusses the components and functions of various machines used in the blowroom line of a textile mill. It describes the bale opener, coarse cleaner, blender, fine cleaner and their purposes of opening, blending, and removing impurities from cotton fibers. It also provides details on the working principles and parts of specific machines, such as the step cleaner, mono-cylinder cleaner, and axial flow cleaner.
Presentation on process control study in spinning dpt.Anchal Aneja
The document provides information about the blow room process in spinning mills. It discusses the objectives and processes that occur in the blow room like pre-opening, pre-cleaning, blending, fine opening and dedusting. It describes the machines used and parameters that need to be considered like beater type, speed, settings and production rate. The goal of the blow room is to supply clean and homogenous fibre tufts to the carding machine without damaging fibres.
The document describes the blow room process in the yarn manufacturing process. It discusses the five operating zones of the blow room: bale breaker, axe flow cleaner, step cleaner, multi-mixer, and RN cleaner. It also outlines the five actions that occur: opposing spikes, air current, beating, regulating, and gravity/centrifugal forces. Finally, it provides details on the typical machine sequence in a blow room and important precautions to consider.
This document summarizes the key machinery used in the spinning process. It begins with an overview of the spinning process and major machine types. It then provides details on the functions and operations of the major machines in the blowroom (opening, cleaning and mixing fibers), carding (parallelizing fibers), drawing (blending and drafting slivers), combing (removing short fibers), roving (reducing linear density), ring spinning (drafting and twisting yarn), and winding (packaging yarn). It concludes with brief discussions of other spinning methods, yarn conditioning, waste generation and recycling, and safety issues.
The document provides information about the key machines and processes in a blow room line. It begins with an overview of the blow room section and its purpose of opening, cleaning, blending cotton fibers into a uniform lap. It then details the functions of various machines, including the bale opener, step cleaner, vertical/twin opener, porcupine opener, hopper feeder, and blow room scutcher. It explains the conventional sequence of these machines and provides pictures to illustrate their workings. Newer automatic machines like the bale opener, UNIclean, UNImix, and Uniflex are also summarized.
The document discusses the process of cotton yarn spinning from start to finish. It begins with the cotton fiber growing in bolls on the cotton plant. The fibers then undergo various cleaning and preparation processes. The main steps of yarn spinning involve blowroom preparation, carding, drawing, combing (optional), roving, ring spinning, and cone winding. Each step performs important functions like opening, cleaning, drafting, twisting, and winding the fibers into yarns of increasing fineness and uniformity ready for further textile manufacturing. Ring spinning is described as the most common method and produces strong, fine yarns suitable for many applications.
textile manufacturing mohini create by rizwan qureshiMulti Addiction
The document discusses the various processes involved in textile manufacturing from fibre to fabric, including spinning of fibres into yarn, preparatory processes for weaving like warping and sizing, the weaving process itself using looms, and some details about types of looms and their functions. It provides an overview of the major steps and some technical descriptions of processes like sizing, shedding, picking, and beating-up that are involved in converting yarn into woven fabric.
2.0 UNIclean Machine in Blow room line.pdfMdShetuMia
1. The document discusses the UNIclean machine in the blow room process for cleaning cotton fibers.
2. It describes the working principle of the UNIclean machine, which uses double hooks to pass the material over a cleaning grid five times to remove dirt and debris.
3. The objectives of the UNIclean machine are to remove particles, dust, and trash from the fibers to individualize and straighten them for subsequent spinning.
The document summarizes the operation of a slitting machine used in textile processing. The slitting machine cuts open tubular knitted fabrics and removes excess water. It consists of a blade and sensor that detects the needle line to properly cut open the fabric. The fabric passes through rollers and a basket with an exhaust fan before being cut, padded with softeners, squeezed, and delivered as an open width fabric.
The document provides information about the blow room process in textile manufacturing. It discusses how the blow room opens, cleans, mixes, and evens fiber to remove impurities before carding. The objectives are to open compressed bales, blend fibers in proportion, and extract impurities while forming a uniform fiber lap. Key functions are opening, cleaning, dust removal, and mixing fibers using machines like openers, cleaners, blenders, and lap formers with beaters that prepare fiber for spinning without excessive rupture or loss of good fiber.
The document provides information on various processes involved in yarn production including carded yarn production, combed yarn production, rotor yarn production, and jute yarn manufacturing. It includes flow charts showing the input, process, machine, and output for each type of yarn production. It also describes processes like bale management, mixing, blending, ginning, blowroom, carding, draw frame, and jute processing steps.
The document discusses fibre mixing, opening, cleaning and blending processes in blow rooms. It provides details on the basic operations in a blow room which include opening, cleaning, blending/mixing and lap forming. It describes the various machines, processes and principles involved in blow room operations like opening using spiked lattices and beaters, cleaning using grid bars and air currents, blending using different systems and regulating the fibre flow.
The CL-P system uses two rotating beaters with projecting rods or pins to open cotton tufts and remove large pieces of trash by gently beating the tufts. The tufts follow a spiral path around the beater, making contact with the pins multiple times to be struck against a series of grid bars below the beater that eject coarse trash particles. It is the first cleaning stage for cotton with high trash content from bale openers.
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1. KHULNA UNIVERSITY OF ENGINEERING & TECHNOLOGY
(KUET)
Sessional Report
Course no : TE2102
Experiment no : 01
Name of the Experiment : Details study of the Blow-room line .
Remarks
Date of Performance : 19-01-2022 Name : Md Shetu Mia
Date of Submission : 26-01-2022 Roll No : 1821012
Group No : A
Year : 2nd
Semester : 1st
2. 1.0 Introduction
Blow room is the first step of yarn production in spinning mills. A section in which
compressed bales are opened, cleaned and blending or mixing to form uniforms lap
of specific length is called Blow room section. The cleaning efficiency of blow room
is 40 to 70%. This is the first section of spinning line for spinning of cotton yarn.
primary objectives of this department are opening, cleaning together with mixing of
cotton fiber fiber. There are sets of mechanism are placed inwards this section.
Machine together with fiber catamenia sequence inwards blow room
Uniflock
↓
Uniclean
↓
Unimix
↓
Uniflex
Cleaning efficiency of blow room section is 60-70%. If at that topo graphic point
are 3% trash introduce inwards bale cotton fiber together with so later on passing
of blow room section, at that topo graphic point are solely 1.2 - 0.9% trash
introduce inwards delivery blow room cotton. Metal, dust together with unusual
fiber are besides separated inwards this section.
Basic functioning inwards blow room:
1. Opening the cotton fiber fiber
2. Cleaning the cotton fiber fiber
3. Homogenious mixing or blending of cotton fiber fiber.
4. Dust, metallic together with unusual fiber removal.
5. Transportation of fiber from ane machine to side yesteryear side
machine.
3. 2.0 Objectives
❖ As pocket-size every bit possible pocket-size of build clean tuft formation
from bale cotton.
❖ Uniform feeding to the carding machine.
❖ To acquire knowledge about Trutzschler Blow room line.
❖ To know the function of every machine used in Trutzschler Blow room line.
❖ To visualize how the fibers are passed through every machine.
❖ To observe the different action i.e. opening, cleaning, beating performed by
beating points.
3.0 Diagram of Blow -room Line & its fuctions
➢ Opening the compressed bales of fiber and making the cotton tuft a
small size as far as possible.
➢ Detecting the metal objects and fire in fiber
➢ Cleaning the fiber by removing the dust, dirt, broken seeds etc. and
other foreign materials from the fibers.
➢ Mixing and blending of different classes or grades of fibers.
➢ Removing foreign fibers and plastic contaminations.
➢ Uniform feeding to the next stage.
4.
5. Principle of Opening and Cleaning
Opening: Opening is the first operation in the blow room carried out to the stage
of Flocks. ln the-blow room and to the stage of individual fibers in the cards.
In the stages of the opening, machines with an opening function have the task of
separating clumps of fiber into smaller ones. The sizes of the clumps, and of the teeth
that deal with them, are progressively reduced. In general terms, grasping clumps of
fibers with sets of teeth and dragging the clumps across another set of teeth or grids
perform the opening function.
Cleaning: With cotton, there are often seed coat fragments attached to them. It is
difficult to remove some of the extraneous matter without vigorous mechanical
action and without adequate opening. Every time a clump of fibers is divided, a new
surface is exposed from which it is relatively easy to remove the loose unwanted
matter (trash).
6. 4.0 Working Principle of Blow Room Line
4.1 Working Principle of Unifloc/BDT/Automatic Bale Opener
➢ In this zone, basic function is to open the fiber from the bale where fibers are
at very compressed and disoriented state.
➢ The opening device has to penetrate into the bale and pick up the tuft of fiber
during releasing from different bales simultaneously. The size of fiber
package is converted from 200 kg to 10 gm/tuft in this zone.
➢ The machine moves to cover maximum bales. Generally, roller with toothed
disc is used for opening device. No beating action but picking is performed
here.
➢ As shown in figure, rotating opening rollers fitted with toothed discs are made
to traverse a line of preassembled cotton bales, the toothed discs plucking tufts
from each bale as they move from bale to bale.
➢ The toothed discs give a gentle opening to prevent or minimize the fiber
breakage while producing smaller tuft sizes at higher production rates than the
mixing bale opener.
Technical data:
Traverse speed: 10~18 m/min
Speed of take-off roller: 1400~1800 rpm
Nominal take–off depth: 2.5~3.5 mm
8. 4.2 Working Principle of Metal & fire detector/ SP-EM
➢ The electronic Metal Separator SP-EM helps to protect the cleaners and
cards from metal parts at the interface between bale work-off and
mixers/cleaners.
➢ Since, in the process, the material transport is performed by the downstream
machine, it is free of exhaust air and requires no filter capacity.
➢ In order to reduce fire damage, the machine is equipped with sensors. They
are connected to the installation control.
➢ In this zone, basic function is to open the fiber tuft to smaller size and to
clean the tuft removing big size of trash butsmaller size of impurities which
are trapped between fibers is not removed here.
➢ Gentle beating action but no picking is performed here.
Figure : Metal & fire detector
9. In this zone, basic function is to open the fiber tuft to smaller size and to clean the
tuft removing big size of trash but
smaller size of impurities which are trapped between fibers is not removed here.
Gentle beating action but no picking is performed here.
10. The system comprises two rotating beaters with rods or flexible pins projecting from
its surface and a series of grid bars positioned below the beater. The system is used
as a first cleaning stage for cotton tufts with high trash content and therefore receives
tufts from the automatic bale opener.
The large tufts which cannot get lost through the grid system, follow a spiral path
around the beater to the outlet and make contact with the projections (pins) on the
rotating beater surface several times. The tufts are then struck against the grid bars
to eject coarse trash particles.
Technical data
Diameter of beater: 700~800 mm
Speed of beater: 400~800 rpm
Grid bar setting: 2.5~3.5 mm
4.3 Working Principle of MX-U/Multimixer
❖ In this zone, main function is to blend the raw material of different quality to
equalize and even the mean quality of delivered material. Because natural
fiber generally remains in variation in quality.
❖ The system employed in this zone as shown in fig. comprises six vertical
chambers in sequence.
❖ The technology of outlet is implemented in such a way that material is taken
up by rotating rollers evenly from every chamber and delivered after mixing.
❖ Therefore, mixing takes place homogeneously at the inflow and outflow
position.
Technical data:
Storage volume per chamber: 1.4~2.6
Storage capacity per chamber: 40~80 kg
Speed of opening roller: 1000~1200 rpm
11. 4.4 Working Principle of CL-C3
❖ In this zone, basic function is to open the fiber tuft to smallest size and to
clean the tuft to the greater extent removing even smallest size of trash and
dust which are trapped between fibers.
❖ The system comprises 3 rotating beaters with carding saw tooth wire
projecting from its surface with different gradual point density and a series
of grid bars positioned below the beater.
❖ The system is used as a last opening and cleaning stage for cotton tufts in the
blow room and therefore receives tufts from the coarse cleaner and opener.
❖ Importantly, the beater speed should progressively increase from beater 1 to
3 (for example 900, 1100, 1400 rpm).
❖ Hence, the mean tuft size is decreased from 1 mg by the first beater to 0.7
mg, 0.5 mg by the second and third beater. Cleaner CL-C3.
12. 4.5 Working Principle of SP-FP
❖ The black arrow indicates the direction of the fiber mass flow as shown in
figure.
❖ The 3 CCD camera that give high but uniform illumination with two fields.
The cameras detect the distorted colors or contrasts generated by the
polarization in light polypropylene and transparent or semi-transparent PE
foils.
❖ On detection of a contaminated part of the fiber mass, a combination of a
compressed air nozzle beam and speed sensor are selectively activated to
blow the contaminated part of the fiber mass from the fiber channel into a
waste suction unit.
❖ Therefore, the fiber mass is screened to be free of material contaminants.
13.
14. Riter Blow Room Line
Unifloc
It is a bale breaking together with opening machine. It travels at uniform speed from
showtime to final bale of cotton fiber together with collect the fiber inwards pocket-
size size from bale cotton fiber together with supplied to the side yesteryear side
machine. This machine takes the fiber textile gently together with efficiently from
bales at micro tufts size together with supplies to the side yesteryear side machine
from which impurities tin hold upward removed real quickly inwards the subsequent
processes.
Fig: Unifloc machine
15. Uniclean:
It is a coarse cleaning machine. The pocket-size tufts of uniflock machine are fed
inwards this machine. There are opening roller consists amongst many spikes helps
to opening the tuft of fiber together with amongst combination of grid bar fiber is
cleaned here. Trash, dust together with unusual textile of cotton fiber fiber are
separated yesteryear this machine. Cleaning is performed without nipping together
with is thence real gentle to the fibers together with at the same fourth dimension
efficient. This ensures a high score of raw textile utilization. The output of the
machine is upward to 1200 kg/h to hold upward achieved.
Fig: Uniclean machine
16. Unimix
It is a mixing machine of 6-8 chute chambers into which the output textile of uniclean
is blown. Here chute chambers are filled successively together with removed
simultaneously. This regulation of this mixing machine helps to homogenous,
intimate mixing of the opened cotton fiber inwards a minimum of space, fifty-fifty
amongst unfavorable bale lay-down. This gives uniform long term mixing or
blending of fibers. Production of this machine is upto G kg/hr.
Fig: Unimix machine
17. Uniflex:
It is a fine cleaning machine. Mixed cotton fiber is fed to this machine for
intensive cleaning. Tuft of cotton fiber are converted into real pocket-size size
together with cotton fiber are cleaned yesteryear removing impurities (leaved,
sand) without farther harm of fiber. Beater speed, no of spikes together with grid
bar setting play of import purpose for cleaning of cotton.
Fig: Uniflex machine
➢ There are besides metallic extractor, dust collector, unusual fiber extractor
together with condenser introduce inwards blow room line.
.
18. 5.0 Conclusion
Now a days spinning technology has been updated largely. For this reason
production has been increased and quality of yarn has been ensured. Modern Blow
Room Machineries of trutzschler company are being used in our spinning
factories largely at present. So as a undergraduate textile engineer it is essential for
us to gain vast knowledge about Trutzschler Blow Room Machineries. This
experiment has given us this opportunity to gain more knowledge about trutzschler
Blow Room Machineries. From this experiment we have learn about the function,
feature, origin and working principle of different Blow Room Machineries of
trutzschler company in details. This gained knowledge from this experiment will be
very helpful in our job life.