The document provides information about the blow room process in textile manufacturing. It discusses how the blow room opens, cleans, mixes, and evens fiber to remove impurities before carding. The objectives are to open compressed bales, blend fibers in proportion, and extract impurities while forming a uniform fiber lap. Key functions are opening, cleaning, dust removal, and mixing fibers using machines like openers, cleaners, blenders, and lap formers with beaters that prepare fiber for spinning without excessive rupture or loss of good fiber.
Hairiness is characterized by the quantity of freely moving fibre ends or fibre loops projecting from a yarn or textile fabric (woven, knitted or non woven fabrics).
In term of measurement Hairiness corresponds to the total length of the protruding fibres in unit length of one centimeter.
Hairiness is characterized by the quantity of freely moving fibre ends or fibre loops projecting from a yarn or textile fabric (woven, knitted or non woven fabrics).
In term of measurement Hairiness corresponds to the total length of the protruding fibres in unit length of one centimeter.
Cotton is a natural fibre available easily and abundant quantity. It is a most suitable fibre for textile spinning & clothing due to it’s good spinnability & human friendly characteristics. As cotton is a natural fibre hence it’s properties also affected with several other factors which create variation in fibre properties, these variations also affect spinning processes & it’s products Quality in multi dimensions. Each fibre characteristic impact individually and collectively on spinning process or at ultimate product quality. Revolutionary changes observed in last two decade in the field of spinning machineries where processing speeds greatly increased to enhance production rate. Not only production rate of spinning machines increased but speeds of it’s downstream processes also increased simultaneously which requires better quality of yarn for smooth process and without any interruption to get the maximum efficiency. Hence now it is most important to co-relate fibre properties with respect to it’s consumer process competency. In this article we will discuss the different cotton properties and it’s impact on spinning process and product quality in present prospective and will try to minimize the impact of poor fibre properties on process or product Quality through better Mixing plan selection.
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting.Warp knitting machines--needles are mounted collectively and rigidly in a horizontal metal bar (the needle bar that runs the full knitting width of the machine).
Drawframe is one of the important machines in yarn spinning line. It is prepared for combining and drawing slivers and removing card irregularities of textile fibres.
Cotton is a natural fibre available easily and abundant quantity. It is a most suitable fibre for textile spinning & clothing due to it’s good spinnability & human friendly characteristics. As cotton is a natural fibre hence it’s properties also affected with several other factors which create variation in fibre properties, these variations also affect spinning processes & it’s products Quality in multi dimensions. Each fibre characteristic impact individually and collectively on spinning process or at ultimate product quality. Revolutionary changes observed in last two decade in the field of spinning machineries where processing speeds greatly increased to enhance production rate. Not only production rate of spinning machines increased but speeds of it’s downstream processes also increased simultaneously which requires better quality of yarn for smooth process and without any interruption to get the maximum efficiency. Hence now it is most important to co-relate fibre properties with respect to it’s consumer process competency. In this article we will discuss the different cotton properties and it’s impact on spinning process and product quality in present prospective and will try to minimize the impact of poor fibre properties on process or product Quality through better Mixing plan selection.
Warp knitting is a family of knitting methods in which the yarn zigzags along the length of the fabric, i.e., following adjacent columns ("wales") of knitting, rather than a single row ("course"). For comparison, knitting across the width of the fabric is called weft knitting.Warp knitting machines--needles are mounted collectively and rigidly in a horizontal metal bar (the needle bar that runs the full knitting width of the machine).
Drawframe is one of the important machines in yarn spinning line. It is prepared for combining and drawing slivers and removing card irregularities of textile fibres.
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4. Blow room is the starting of the spinning operation where
the fiber is opened, cleaned, mixed,
micro dust removed and evened thus passed to carding
machine without increasing fiber rupture,
fiber neps, broken seed particles and without removing
more good fibers.
5. Objects Of Blow room:
• To open the compressed layer of bale of cotton or any staple fiber.
• To blend different varieties of cotton in the desired proportion to
prepare the raw
• material of spinning process.
• To extract the impurities like: broken seeds, seeds, short fibers,
husks, immature fibers,
• sand stone & iron particles, dust & dirt and other foreign materials
from the cotton by
• opening and beating.
• To convert the mass of cotton fibers into a uniform thick sheet of
cotton both
• longitudinally and transversely and to wound in the form of
compactly built lap.
• The object of fiber recovery section of blow room is recover
maximum spin able fibers
• from trashy waste obtained from no, blow room, licker in droppings
and flat strips.
6. Functions of Blow Room:
• Opening Opening is the first operation within the blow room
in which the goal is always a high degree of openness of
material with gentle treatment and a fiber loss as less as
possible.
• Cleaning Cotton contains up to 18% trash in most cases. To
clean the material it is unavoidable to remove as much fiber as
much waste.
• Dust removal It has to be kept in mind that impurities can
only be eliminated from surfaces of tufts. And even then the
• best blow room line is not able to eliminate all, or even almost
all, of the foreign matter in the raw material. A blow room
installation removes approximate 40 - 70% of the impurities
7. MIXING OR BLENDING
• Mixing:It is generally meant as the intermingling of different classes of
fibers of the same grade
• e.g. USA Pima grade2, CIS
• Blending:It is meant as the intermingling of different kinds of fibers or
different grade of same fibers
• e.g. polyester & cotton, Viscose & cotton
OBJECTIVES OF MIXING OR BLENDING
Economy
Processing performance
Functional properties
8. LIST OF MACHINE PARTS:
Opener
Cleaner
Blender or Mixer
Lap Former
Beaters Used in Blow Room
Machines:
Porcupine
Bladed beater: Beater arms
(multiple bladed beater)
Two bladed beaters
Three bladed beaters
Kirschner beater or beater with
pinned bars.
Kirschner beaterBale opener
Lap former
10. Conclusion
Blow room machines must eliminate
foreign matter, the blow room
eliminates only about 50% of the
incoming impurities . If it doesn’t do so
the quality of yarn isn’t up to the mark.