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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1062
AN EXPERIMENTAL STUDY ON EFFECT OF PARTIAL REPLACEMENT OF
NORMAL WEIGHT AGGREGATES WITH COMBINATION OF
LIGHTWEIGHT AGGREGATES IN FLY ASH BASED GEOPOLYMER
CONCRETE
V. Harshitha1, J.V. Narasimha Raju2, M. Suneel3
1P.G Student, Department of Civil Engineering, S.R.K.R Engineering College, Andhra Pradesh, India
2College Engineer, Construction Department, S.R.K.R Engineering College, Andhra Pradesh, India
3Assistant Professor, Department of Civil Engineering, S.R.K.R Engineering College, Andhra Pradesh, India
---------------------------------------------------------------------***---------------------------------------------------------------------
ABSTRACT – The density of Geopolymer Concrete (GPC)
made with normal weight aggregates lies in the range of
2300 to 2500 kg/m3. The usage ofnormal weightaggregates
increases the self-weight of the concrete structure resulting
in lager sections in designingofstructural elements.Byusing
Lightweight Aggregates (LWA), the densityoftheconcreteis
reduced which tends to reduce the size of the load on the
structure, foundation size and construction cost. In the
present study, Lightweight Aggregate Geopolymer Concrete
(LWAGPC) is produced by using combination of lightweight
aggregates Pumice+LECA (P+L), Pumice+Sintagg (P+S) and
LECA+Sintagg (L+S) as a partial replacement of natural
crushed aggregates varying from 0 to 20% for each
combination. Fresh properties of LWAGPC are studied by
conducting slump cone test. Hardened properties of GPC are
assessed by conducting compressive strength test, split
tensile strength test and flexural strength test on specimens
subjected to oven curing for 3hours, 12hours and 24hours.
Comparison between three combinations is studied for
compression, split tensile and flexural strength properties.
Key Words: Lightweight Geopolymer Concrete, Pumice,
LECA, Sintagg, Oven Curing
1. INTRODUCTION
Geopolymer concrete is being studied extensivelyandfound
as a greener alternative to Portland cement concrete.
Geopolymer concrete is made by reacting alumina silica rich
materials with alkaline based solution. In geopolymer
concrete no cement is used, instead fly ash and alkaline
solution are used to make the binder necessary to combine
ingredients of concrete.
Lightweight concrete can be produced by including
large quantities of air in the aggregate or in the matrix or
between the aggregate particles. Lightweight aggregate
concrete is produced by using porous lightweight
aggregates. Lightweight aggregate concrete is an important
and versatile material in present construction. The use of
lightweight aggregate (LWA) in construction industry will
increase in near future.
1.1 Objectives
1. To develop the geopolymer concrete with higher
(14M) concentration of NaOH solution by using
lightweight aggregate.
2. To study the effect of partial replacement of normal
weight aggregate with combination of lightweight
aggregates by volume in GPC.
3. To study the effect of oven curing with respect to
time.
1.2 Geopolymer Concrete
In 1978, Davidovits proposed that an alkaline liquid
could be used to react with the silicon (Si) and the
aluminium (Al) in a source material of geological origin or
industrial by product materials to producebinders.Because,
the chemical reaction that takes place in this case is a
polymerization process, he coined the term ‘Geopolymer’ to
represent these binders.
There are two main constituents of geopolymers,
namely the source materials and the alkaline liquids. The
source materials for geopolymers should be rich in silicon
(Si) and aluminium (Al). These could be natural minerals
such as kaolinite, clays, etc. Alternatively, by-product
materials such as fly ash, silica fume, slag, rice-husk ash, red
mud, etc., could be used as source materials.
The most common alkaline liquid used in
geopolymerisation is a combination of sodium hydroxide
(NaOH) or potassium hydroxide (KOH) and sodium silicate
(Na2SiO3) or potassium silicate (K2SiO3).
1.3 Demand for Natural Aggregates
Global demand for construction aggregates is expected
to grow 4.7 percent annually through 2011 to 26.8 billion
metric tons. For non-building construction market, more
than 70 percent of worldwide aggregate demand is
accounted in 2006. In India, demand for construction
aggregates is amounted to 1.1 billion metric tons in 2006,
making the country the third biggest aggregates market in
the Asia/Pacific region. The most commonly used product
type is crushed stone, making up 40 percent of total 2006
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1063
aggregates demand. Gravel accounts for the next largest
share of demand, followed by sand and other aggregate
materials.
1.4 Lightweight Concrete
Lightweight concrete generally referred to as:
1. Aerated Concrete (or) Cellular Concrete (or) Foamed
Concrete.
2. No fines Concrete.
3. Lightweight aggregate Concrete.
1.5 Lightweight Aggregate
LWAC has been widely investigated and developed in a
wide range of unit weight and suitable strengths for various
applications as both structural and non-structural material.
LWAC is having many advantages such as low density, good
thermal insulation, good fire resistance and reduced cost of
transport. There are different types of LWAs, they are
Diatomite, Pumice, Scoria, Volcanic cinders, tuff, Expanded
clay, Sintagg, LECA, Shale, Slate, Perlite, Vermicelite.
In the present study Pumice, LECA and Sintagg
aggregates are used as lightweight aggregates.
1.6 DETAILS OF SPECIMENS
 Cubical specimens of size 100 mm × 100 mm × 100
mm are casted for the determination of compressive
strength.
 Cylindrical specimens of size 100 mm × 200 mm are
casted for the determination of split tensile strength.
 Beams of size 500 mm × 100 mm × 100 mm are casted
for the determination of flexural strength.
2. LITERATURE REVIEW
D Hardjito and S E Wallah (2005) presents the
results of a study on GPC. The paper also reports the stress-
strain behaviour of the concrete with compressive strength
in the range of 40 to 65 MPa. Tests were carried out on 100
mm×200 mm cylindrical GPC specimens. Test results show
that a good agreement exists between the measured stress-
strain relations of fly-ashbasedGPCandthosepredictedbya
model developed originally for Portland cement concrete.
N Sivalinga Rao et al (2013) presented a paper on
Fibre Reinforced Light Weight Aggregate with partial
replacement of natural aggregate with pumice. The
compressive strength of concrete is found to decrease asthe
pumice content is increased from 0 to 100 percent. The
compressive strength of pumice concrete is seen to increase
with the fibre content and reachesanoptimumvalueat1.5%
of fibre content. The optimum value is achieved at the
combination of 20% pumice content with 1.5% of fibre
content.
Sonia, SubashiniR(2016)examinedthestructural
behaviour of Lightweightconcrete(LWAC)using LWA,LECA
and normal weight aggregates. Investigated onconcretemix
M25 by the effect of partially and fully replacement of the
coarse aggregate by LECA with various %suchas20%,40%,
60%, 80% and 100% and fly ash % such as 15%, 20%, 25%
used as partial replacement for cement in concrete. This
paper concentrated compressive andsplittensilestrengthof
the LWAC. In strength performance of 15% replacement of
fly ash content with 40% replacement of coarse aggregates
concrete for better results to ensure its optimal proportions.
Arvind Kumar, DilipKumar (2014) A mix design
was done for M25 Grade of concrete by IS method. Ordinary
Portland cement of 43 Grade was selected and prepared by
mixing sintered fly ash with cement and water. The
maximum compressive strength is attained at 12%
replacement of Sintered fly ash aggregate in concrete while
the minimum strength is attained at 20%. The maximum
flexural strength was attained at 8% replacement, while the
minimum strength was attained at 20% replacement.
3. MATERIALS
3.1 Fly Ash
Fly Ash is a finely divided residue that results from
the combustion of ground (or) pulverized coal and is
transported from boilers by flue gases is known as “fly ash”.
3.2 Alkaline Solution
A combination of sodium or potassium silicate and
sodium or potassium hydroxide has been widely used asthe
alkaline activator, with the activator liquid-to-source
material ratio by mass in the range of 0.35-0.5. In this
present study combination of sodium silicate solution and
sodium hydroxide (NaOH) solution is used as the alkaline
liquid.
3.3 Fine Aggregate
The size of fine aggregate is below4.75mm.Thefine
aggregate used is natural sand obtained from the river
Godavari confirming to grading zone-II of table 3 of IS
10262: 2009.
3.4 Coarse Aggregate
Locally available natural crushed stone with
maximum nominal size of 20 mm, 10 mm and 6 mm have
been used as coarse aggregate.
3.5 Lightweight Aggregate
a) Pumice
The cellular structure of pumice and its low
density is created by the formation of bubbles or voids
when gases contained in molten lava flowing from
volcanoes become trapped on cooling. It is chemically
inert and usually has a relatively high silica content. They
are light enough and yet strong enough to be used in
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1064
natural state. Pumice is mined, washed and then used.
Fig :1 Pumice Stone
Table -1: Physical Properties of Pumice
S.No Property Value
1. Specific gravity 0.712
2. Fineness modulus 7.844
3. Bulk density(Kg/m3) 522
4. Aggregate size (mm) 20
5. Water absorption 33.53
6. Shape Crushed aggregates
b) LECA
LECA means Light Expanded Clay Aggregate. LECA
consists of small, lightweight, bloated particles ofburntclay.
The thousands of small, air-filled cavities give LECA its
strength and thermal insulation properties. The base
material is plastic clay which is extensively pretreated and
then heated and expanded in a rotary kiln. Finally, the
product is burned at about 1100°C to formthefinishedLECA
product.
Fig :2 LECA
Table -2: Physical Properties of LECA
S.No Property Value
1. Specific gravity 0.44
2. Fineness modulus 5.09
3. Bulk density(Kg/m3) 357
4. Aggregate size(mm) 16
5. Water absorption 10%
6. Shape Round Pellets
c) Sintagg:
Sintered Fly Ash is one of the most important type of
structural lightweight aggregate used in modern times. Fly
Ash is finely divided residue, comprising of spherical glassy
particles, resulting from the combustion of powdered coal.
By heat treatment these small particles can be made to
combine, thus forming porous pellets or noduleswhichhave
considerable strength.
Fig :3 Sintagg
Table -3: Physical Properties of Sintagg
S.No Property Value
1. Specific gravity 1.28
2. Fineness modulus 6.43
3. Bulk density(Kg/m3) 800
4. Aggregate size(mm) 10
5. Water absorption <16%
6. Shape Round Pellets
3.6 Water
This is the least expensive but most important
ingredient of concrete. The water, which is used for
making solution, should be clean and free from harmful
impurities such as oil, alkali, acid, etc. in general, the
distilled water should be used for making solution in
laboratories. Distilled water was used for preparing NaOH
solution of 14M.
4. EXPERIMENTAL INVESTIGATION
4.1 General
As said in the introduction, GPC is the combination
of fly ash and alkaline solution.Alkalinesolutionpreparation
is explained below. Quantities of ingredients used in
LWAGPC are calculated based on the density of concrete.
Total 13 castings are done for different mix proportions and
the effect of oven curing on LWAGPC is studied for 3 H, 12 H
and 24 H. The properties of the fresh concrete like
workability with slump cone testandhardenedconcretelike
compressive strength, split tensile strength and flexural
strength of specimens for each mix are studied.
4.2 Preparation of Alkaline Solution
Alkaline solution is a combination of NaOH solution
and sodium silicate gel. In alkaline solution the
concentration of sodium hydroxide solution and the ratio of
sodium silicate solution to sodium hydroxide solution
influence the strength of the concrete. It is strongly
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1065
recommended that the alkaline solution must be prepared
24 hours prior to use and also if it exceeds 36 hours it turns
to semi-solid state.
4.3 Preparation of NaOH Solution
The molecular weight of NaOH is 40. For 14M
concentrated NaOH solution 14 x 40 = 560 grams of NaOH
pellets are dissolved in distilled water till the volume of
solution becomes one litre. The mass of NaOH solids is
measured as 42.01% in one-kilogram solution of 14 M.
For any mix all the quantities otherthan20mmaresameand
are shown in table 4
Table -4: Quantities required to prepare mix
F.A
(kg)
A.L
(Kg)
Pellets
(Kg)
Water
(Lts)
Na2SiO3
Gel
(Kg)
Sand
(kg)
12mm
(kg)
6mm
(Kg)
39.2 19.6 2.35 3.25 14.00 41.18 19.22 9.61
Replacement of 20mm normal weight aggregate with
Combination of lightweight aggregates Pumice, LECA and
Sintagg
Table -5: Quantities table per mix
S.No
%
replacement
20mm
Aggregate
(Kg)
(P+S)
(Kg)
(P+L)
(Kg)
(L+S)
(Kg)
1 0 67.255 0 0 0
2
5%
(2.5%+2.5%)
63.729
0.525
+
0.944
0.525
+
0.383
0.383
+
0.944
3
10%
(5%+5%)
60.417
1.052
+
1.891
1.052
+
0.765
0.765
+
1.891
4
15%
(7.5%+7.5%)
57.053
1.578
+
2.837
1.578
+
1.145
1.145
+
2.837
5
20%
(10%+10%)
53.703
2.105
+
3.786
2.105
+
1.53
1.53
+
3.786
4.4 Mixing and Casting
The object of mixing is to coat the surface of all
aggregate particles with geopolymer paste and to blend all
the ingredients of GPC in to a mass. The mixing should
ensure that the mass becomes homogeneous, uniform in
colour and consistency. In the present study total 117cubes,
cylinders and beams are casted pertaining to 13 different
mix proportions.
4.5 Curing and Testing of Specimens
In the present study all the specimens were placed
in the oven after demoulding for curing at a temperature of
70°C for 3 H, 12 H and 24 H. For studying the hardened
properties of GPC, compression, split tensile and flexural
strength tests are conducted.
5. RESULTS AND DISCUSSIONS
5.1 Slump Cone Test:
The slump values are increased with increase in
percentage of LWA. The increase in percentage of
lightweight aggregate content increases the workability of
the geopolymer paste because soaking of aggregates is done
before casting. Hence, there is an increase in slump value.
5.2 Compressive Strength
The compressive strength of LWAGPC is calculated
by conducting compression test on cube specimens
subjected to oven curing for 3 H, 12 H and 24 H. The results
are shown below.
Table -6: Compressive Strength Test Results
S.No
% of LWA
(P+S)
Density
(kg/m3)
Compressive
Strength(N/mm2)
3H 12 H 24 H
1 0 2350 27.50 52.33 45.83
2 5 2314 29.67 35.12 32.83
3 10 2297 32.26 38.83 37.00
4 15 2268 41.83 48.30 46.00
5 20 2232 35.00 42.00 39.00
Referring to table 6, GPC with (P+S) exhibited better results
for 15% than the other percentages. The compressive
strength of geopolymer concrete with all (P+S) percentages
increased up to 12 hours of oven curing. It is also observed
that the density value decreases with increase in % of LWA.
Density of LWAGPC is 1.5 to 5% lesser than that of
conventional GPC.
Table -7: Compressive Strength Test Results
S.No
% of LWA
(P+L)
Density
(kg/m3)
Compressive Strength
(N/mm2)
3 H 12 H 24 H
1 0 2350 27.50 52.30 45.83
2 5 2295 30.60 49.20 42.92
3 10 2277 32.20 49.60 43.30
4 15 2235 27.17 39.67 38.50
5 20 2211 25.00 35.60 35.33
Referring to table 7, GPC with (P+L) shown better results
for 10% than the other percentages. The compressive
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1066
strength of GPC with all percentages of(P+L)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 2 to 6% lesser than that of conventional GPC
density.
Table -8: Compressive Strength Test Results
S.No
% of LWA
(L+S)
Density
(kg/m3)
Compressive Strength
(N/mm2)
3 H 12 H 24 H
1 0 2350 27.50 52.30 45.83
2 5 2347 28.83 30.13 37.00
3 10 2321 33.60 37.40 43.50
4 15 2295 35.50 49.66 52.67
5 20 2260 34.10 43.16 44.00
Referring to table 8, GPC with (L+S) shownbetterresultsfor
15% than the other percentages. The compressive strength
of GPC with all percentages of (L+S)increasedupto24hours
of oven curing It is also observed that the density value
decreases with increase in % of LWA. Density of LWAGPC is
0.1 to 3.9% lesser than that of conventional GPC.
5.3 Split Tensile Strength
The split tensile strength of GPC is calculated by
conducting split tensile test on100 mmx200 mmcylindrical
specimens. The test results are shown in tables.
Table -9: Split Tensile Strength Test Results
S.No
% of LWA
(P+S)
Density
(kg/m3)
Split Tensile
Strength (N/mm2)
3 H 12 H 24 H
1 0 2297 3.28 3.43 4.24
2 5 2289 1.38 1.77 1.53
3 10 2278 1.68 1.97 1.93
4 15 2254 2.16 2.46 2.36
5 20 2223 2.08 2.38 2.21
Referring to table 9, GPC with 15% (P+S) shown
better results than the other percentages. The split tensile
strength of GPC with all percentages of (P+S)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 0.3 to 3% lesser than that of conventional GPC
density.
Table- 10: Split Tensile Strength Test Results
S.No
% of LWA
(P+L)
Density
(kg/m3)
Split Tensile Strength
(N/mm2)
3 H 12 H 24 H
1 0 2297 3.29 3.43 4.24
2 5 2278 1.70 2.77 2.44
3 10 2261 2.29 3.26 2.54
4 15 2224 1.82 2.29 2.16
5 20 2202 1.59 2.10 1.76
Referring to table 10, GPCwith10%(P+L)exhibited
better results than the other percentages. The split tensile
strength of GPC with all percentages of(P+L)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 0.8 to 4% lesser than that of conventional GPC
density.
Table -11: Split Tensile Strength Test Results
S.No
% of LWA
(L+S)
Density
(kg/m3)
Split Tensile
Strength (N/mm2)
3 H 12 H 24 H
1 0 2297 3.29 3.43 4.24
2 5 2291 2.05 2.49 2.12
3 10 2282 2.16 2.61 2.18
4 15 2259 2.28 3.27 2.37
5 20 2238 2.19 3.05 2.28
Referring to table 11, GPC with 15%(L+S)exhibited
better results than the other percentages. The split tensile
strength of GPC with all percentages of (L+S)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 0.6 to 2.6% lesser than that of conventional GPC
density.
5.4 Flexural Strength
Total 117 specimens are testedpertainingto13mix
proportions. The test results are shown in tables.
Table -12: Flexural Strength Test Results
S.No
% of LWA
(P+S)
Density
(kg/m3)
Flexural Strength
(N/mm2)
3H 12 H 24 H
1 0 2369 5.15 6.82 8.90
2 5 2326 6.68 7.50 6.91
3 10 2300 6.14 6.43 6.29
4 15 2294 5.87 6.35 6.11
5 20 2287 5.65 6.23 5.98
Referring to table 12, GPC with 5% (P+S) shown
better results than the other percentages. The flexural
strength of GPC with all percentages of (P+S)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 2 to 3.5% lesser than that of conventional GPC
density.
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Table -13: Flexural Strength Test Results
S.No
% of LWA
(P+L)
Density
(kg/m3)
Flexural Strength
(N/mm2)
3H 12 H 24 H
1 0 2369 5.15 6.82 8.90
2 5 2315 7.06 9.40 7.97
3 10 2271 6.90 8.65 6.98
4 15 2247 6.38 6.77 6.63
5 20 2236 4.14 5.91 5.20
Referring to table 13, GPC with 5% (P+L) exhibited
better results than the other percentages. The flexural
strength of GPC with all percentages of(P+L)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 2 to 5.6% lesser than that of conventional GPC
density.
Table -14: Flexural Strength Test Results
S.No
% of LWA
(L+S)
Density
(kg/m3)
Flexural Strength
(N/mm2)
3H 12 H 24 H
1 0 2369 5.15 6.82 8.90
2 5 2351 7.10 7.93 7.64
3 10 2326 7.22 8.23 8.01
4 15 2301 7.32 8.40 8.15
5 20 2289 7.27 8.31 8.06
Referring to table 14, GPC with 15%(L+S)exhibited
better results than the other percentages. The flexural
strength of GPC with all percentages of (L+S)increasedupto
12 hours of oven curing. It is also observed that the density
value decreases with increase in % of LWA. Density of
LWAGPC is 0.7 to 3.4% lesser than that of conventional GPC
density.
5.5 Comparison of Strengths for Different
Combinations of LWA
Comparison is done for different combination of
LWA’s having optimum period.
Table -15: Compressive Strength for cured specimens
S.No
%
Replacement
of LWA
Compressive
Strength(N/mm2)
(P+S)
(12 H)
(P+L)
(12 H)
(L+S)
(24 H)
1 5 35.12 49.20 37.00
2 10 38.83 49.60 43.50
3 15 48.30 39.67 52.67
4 20 42.00 35.60 44.00
Referring to table 15, it is observed that (P+L)
combination exhibited better values than (P+S) and (L+S)
combinations for 5% and 10% of replacement. On the other
hand, (L+S) combination shown better results than (P+S)
and (P+L) combinations in case of 15% and 20%
replacement
Table -16: Split Tensile Strength for 12 H cured
specimens
S.No
%
Replacement
of LWA
Split Tensile
Strength(N/mm2)
(P+S) (P+L) (L+S)
1 5 1.77 2.77 2.49
2 10 1.97 3.26 2.61
3 15 2.46 2.29 3.27
4 20 2.38 2.10 3.05
Referring to table 16, it is observed that (P+L)
combination exhibited better values than (P+S) and (L+S)
combinations for 5% and 10% of replacement. On the other
hand, (L+S) combination shown better results than (P+S)
and (P+L) combinations in case of 15% and 20%
replacement.
Table -17: Flexural Strength for 12 H cured specimens
SNo
%
Replacement
of LWA
Flexural
Strength(N/mm2)
(P+S) (P+L) (L+S)
1 5 7.50 9.40 7.93
2 10 6.43 8.65 8.23
3 15 6.35 6.77 8.40
4 20 6.23 5.91 8.31
Referring to table 17, it is observed that (P+L)
combination exhibited better values than (P+S) and (L+S)
combinations for 5% and 10% of replacement. On the other
hand, (L+S) combination shown better results than (P+S)
and (P+L) combinations in case of 15% and 20%
replacement.
5.6 Graphs:
Chart -1: Compressive Strength Variation for different
% of (P+S) in Oven Curing
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Chart -2: Split Tensile Strength Variation for different
% of (P+S) in Oven Curing
Chart -3: Flexural Strength Variation for different % of
(P+S) in Oven Curing
Chart -4: Compressive Strength Variation for different
% of (P+L) in Oven Curing
Chart -5: Split Tensile Strength Variation for different
% of (P+L) in Oven Curing
Chart -6: Flexural Strength Variation for different % of
(P+L) in Oven Curing
Chart -7: Compressive Strength Variation for different
% of (L+S) in Oven Curing
Chart -8: Split Tensile Strength Variation for different
% of (L+S) in Oven Curing
Chart -9: Flexural Strength Variation for different % of
(L+S) in Oven Curing
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Chart -10: Comparison of Compressive Strength Values
in Oven Curing
Chart -11: Comparison of Split Tensile Strength Values
in Oven Curing
Chart -12: Comparison of Flexural Strength Values in
Oven Curing
6. CONCLUSIONS
1. The density of GPC with combination of LWAs has
relatively reduced compared to density of conventional
GPC. It is observed that the density reduces from 0.3 to
5% in case of (P+S), 0.8 to 6% in case of (P+L) and 0.1 to
3.9% in case of (L+S).
2. The density of LWAGPC decreases with the increase in
% of replacement.
3. Pumice, LECA and Sintagg being porousinnatur2e,have
more water absorption capacity when compared to
natural coarse aggregates, which in turn affects the
workability. To overcome this drawback, soaked
aggregates are used.
4. Compressive strength of LWAGPC is found to increase
up to 15% of replacement, 10% of replacement at 12
hours and 15% of replacement at 24 hours in case of
(P+S), (P+L) and (L+S) respectively. Further increase in
percentage, reduces the compressive strength.
5. Split Tensile strength of LWAGPC isfoundtoincreaseup
to 15% of replacement, 10% of replacement and15%of
replacement in case of (P+S), (P+L) and (L+S)
respectively. Further increase in %, reduces the split
tensile strength.
6. Flexural strength of LWAGPC is found to increase in 5%
replacement in case of (P+S) and (P+L). In case of (L+S),
it is observed that 15% replacement is optimum.
Further increase in replacement reduces flexural
strength in all the three cases.
7. For all the percentages of replacement, in the three
cases, split tensile strength and flexural strength are
found to increase up to 12 hours of oven curing and
further curing decreases the strengths. So, it may be
concluded that 12 hours of ovencuringmaybeoptimum
period for LWAGPC.
ACKNOWLEDGEMENT
I wish to express my thanks to variouspersonalities
who were responsible for successful completion of this
project. Initially I express my deep sense of gratitude to my
guide Sri J.V. Narasimha Raju, College Engineer, whose
valuableguidanceandunstintingencouragementenables me
to accomplish my project successfully in time.
My sincere thanks are also due to Sri M. Suneel,Asst
prof., Dept of civil engineering, for his whole-hearted
commitment and guidance at every stage of my project.
7. REFERENCES
1. Hardjito,D et al., “Introducing fly ash based Geopolymer
Concrete: Manufacture and Engineering Properties”, Curtin
University of Technology, Australia, 2005.
2. Lloyd,N,A and Rangan,B,V., “Geopolymer Concrete with
flyash”, Curtain University of Technology, Australia, 2010.
3. Bhikshma,V et al., “An experimental investigation on
properties of geopolymer concrete (No cement concrete)”,
Asian Journal of Civil Engineering (Building and Housing)
Volume 13, Issue 6, 2011.
4. Omar A. Abdulkareem et al., “Mechanical and
Microstructural Evaluations of Lightweight Aggregate
Geopolymer Concrete before and after Exposed to Elevated
Temperatures”, 2013.
5. Sivalinga Rao,N et al., “Fibre Reinforced Light Weight
Aggregate (Natural Pumice Stone) Concrete”, International
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1070
Journal of Scientific and Engineering Research, Volume 4,
Issue 5, 2013.
6. Devi Pravallika,B., Venkateswara Rao,K., “The Study on
Strength Properties of Light Weight Concrete using Light
Weight Aggregate”, International Journal of Science and
Research, Volume 5, Issue 6, 2016..
7. Sonia,T ., Subashini,R., “Experimental Investigation on
Mechanical Properties of Light WeightConcreteUsingLeca”,
International Journal of Science and Research, Volume 5,
Issue 11, 2015.
8. Zaid Topiwala et al., “Compressive Strength analysis of
Lightweight Aggregate Concrete with Sintered Fly Ash
Aggregates”, International Journal of Modern Trends in
Engineering and Science, Volume 4, Issue 4, 2017.
9. Arvind Kumar and DilipKumar., “Density of Concrete with
Sintered Fly Ash Aggregate”, International Journal for
innovative Research in Science and Technology, Volume 1,
Issue 7, 2014.
10. “Concrete Technology Design and Practice” by
M.S.Shetty.
11. Concrete Technology by Nevelli and brooks.
12. FIP manual by John Derrington and Jan Bobrowski.
13. Guide for structural lightweight aggregate concrete ACI
committee report 2017.

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IRJET-An Experimental Study on Effect of Partial Replacement of Normal Weight Aggregates with Combination of Lightweight Aggregates in Fly Ash based Geopolymer Concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1062 AN EXPERIMENTAL STUDY ON EFFECT OF PARTIAL REPLACEMENT OF NORMAL WEIGHT AGGREGATES WITH COMBINATION OF LIGHTWEIGHT AGGREGATES IN FLY ASH BASED GEOPOLYMER CONCRETE V. Harshitha1, J.V. Narasimha Raju2, M. Suneel3 1P.G Student, Department of Civil Engineering, S.R.K.R Engineering College, Andhra Pradesh, India 2College Engineer, Construction Department, S.R.K.R Engineering College, Andhra Pradesh, India 3Assistant Professor, Department of Civil Engineering, S.R.K.R Engineering College, Andhra Pradesh, India ---------------------------------------------------------------------***--------------------------------------------------------------------- ABSTRACT – The density of Geopolymer Concrete (GPC) made with normal weight aggregates lies in the range of 2300 to 2500 kg/m3. The usage ofnormal weightaggregates increases the self-weight of the concrete structure resulting in lager sections in designingofstructural elements.Byusing Lightweight Aggregates (LWA), the densityoftheconcreteis reduced which tends to reduce the size of the load on the structure, foundation size and construction cost. In the present study, Lightweight Aggregate Geopolymer Concrete (LWAGPC) is produced by using combination of lightweight aggregates Pumice+LECA (P+L), Pumice+Sintagg (P+S) and LECA+Sintagg (L+S) as a partial replacement of natural crushed aggregates varying from 0 to 20% for each combination. Fresh properties of LWAGPC are studied by conducting slump cone test. Hardened properties of GPC are assessed by conducting compressive strength test, split tensile strength test and flexural strength test on specimens subjected to oven curing for 3hours, 12hours and 24hours. Comparison between three combinations is studied for compression, split tensile and flexural strength properties. Key Words: Lightweight Geopolymer Concrete, Pumice, LECA, Sintagg, Oven Curing 1. INTRODUCTION Geopolymer concrete is being studied extensivelyandfound as a greener alternative to Portland cement concrete. Geopolymer concrete is made by reacting alumina silica rich materials with alkaline based solution. In geopolymer concrete no cement is used, instead fly ash and alkaline solution are used to make the binder necessary to combine ingredients of concrete. Lightweight concrete can be produced by including large quantities of air in the aggregate or in the matrix or between the aggregate particles. Lightweight aggregate concrete is produced by using porous lightweight aggregates. Lightweight aggregate concrete is an important and versatile material in present construction. The use of lightweight aggregate (LWA) in construction industry will increase in near future. 1.1 Objectives 1. To develop the geopolymer concrete with higher (14M) concentration of NaOH solution by using lightweight aggregate. 2. To study the effect of partial replacement of normal weight aggregate with combination of lightweight aggregates by volume in GPC. 3. To study the effect of oven curing with respect to time. 1.2 Geopolymer Concrete In 1978, Davidovits proposed that an alkaline liquid could be used to react with the silicon (Si) and the aluminium (Al) in a source material of geological origin or industrial by product materials to producebinders.Because, the chemical reaction that takes place in this case is a polymerization process, he coined the term ‘Geopolymer’ to represent these binders. There are two main constituents of geopolymers, namely the source materials and the alkaline liquids. The source materials for geopolymers should be rich in silicon (Si) and aluminium (Al). These could be natural minerals such as kaolinite, clays, etc. Alternatively, by-product materials such as fly ash, silica fume, slag, rice-husk ash, red mud, etc., could be used as source materials. The most common alkaline liquid used in geopolymerisation is a combination of sodium hydroxide (NaOH) or potassium hydroxide (KOH) and sodium silicate (Na2SiO3) or potassium silicate (K2SiO3). 1.3 Demand for Natural Aggregates Global demand for construction aggregates is expected to grow 4.7 percent annually through 2011 to 26.8 billion metric tons. For non-building construction market, more than 70 percent of worldwide aggregate demand is accounted in 2006. In India, demand for construction aggregates is amounted to 1.1 billion metric tons in 2006, making the country the third biggest aggregates market in the Asia/Pacific region. The most commonly used product type is crushed stone, making up 40 percent of total 2006
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1063 aggregates demand. Gravel accounts for the next largest share of demand, followed by sand and other aggregate materials. 1.4 Lightweight Concrete Lightweight concrete generally referred to as: 1. Aerated Concrete (or) Cellular Concrete (or) Foamed Concrete. 2. No fines Concrete. 3. Lightweight aggregate Concrete. 1.5 Lightweight Aggregate LWAC has been widely investigated and developed in a wide range of unit weight and suitable strengths for various applications as both structural and non-structural material. LWAC is having many advantages such as low density, good thermal insulation, good fire resistance and reduced cost of transport. There are different types of LWAs, they are Diatomite, Pumice, Scoria, Volcanic cinders, tuff, Expanded clay, Sintagg, LECA, Shale, Slate, Perlite, Vermicelite. In the present study Pumice, LECA and Sintagg aggregates are used as lightweight aggregates. 1.6 DETAILS OF SPECIMENS  Cubical specimens of size 100 mm × 100 mm × 100 mm are casted for the determination of compressive strength.  Cylindrical specimens of size 100 mm × 200 mm are casted for the determination of split tensile strength.  Beams of size 500 mm × 100 mm × 100 mm are casted for the determination of flexural strength. 2. LITERATURE REVIEW D Hardjito and S E Wallah (2005) presents the results of a study on GPC. The paper also reports the stress- strain behaviour of the concrete with compressive strength in the range of 40 to 65 MPa. Tests were carried out on 100 mm×200 mm cylindrical GPC specimens. Test results show that a good agreement exists between the measured stress- strain relations of fly-ashbasedGPCandthosepredictedbya model developed originally for Portland cement concrete. N Sivalinga Rao et al (2013) presented a paper on Fibre Reinforced Light Weight Aggregate with partial replacement of natural aggregate with pumice. The compressive strength of concrete is found to decrease asthe pumice content is increased from 0 to 100 percent. The compressive strength of pumice concrete is seen to increase with the fibre content and reachesanoptimumvalueat1.5% of fibre content. The optimum value is achieved at the combination of 20% pumice content with 1.5% of fibre content. Sonia, SubashiniR(2016)examinedthestructural behaviour of Lightweightconcrete(LWAC)using LWA,LECA and normal weight aggregates. Investigated onconcretemix M25 by the effect of partially and fully replacement of the coarse aggregate by LECA with various %suchas20%,40%, 60%, 80% and 100% and fly ash % such as 15%, 20%, 25% used as partial replacement for cement in concrete. This paper concentrated compressive andsplittensilestrengthof the LWAC. In strength performance of 15% replacement of fly ash content with 40% replacement of coarse aggregates concrete for better results to ensure its optimal proportions. Arvind Kumar, DilipKumar (2014) A mix design was done for M25 Grade of concrete by IS method. Ordinary Portland cement of 43 Grade was selected and prepared by mixing sintered fly ash with cement and water. The maximum compressive strength is attained at 12% replacement of Sintered fly ash aggregate in concrete while the minimum strength is attained at 20%. The maximum flexural strength was attained at 8% replacement, while the minimum strength was attained at 20% replacement. 3. MATERIALS 3.1 Fly Ash Fly Ash is a finely divided residue that results from the combustion of ground (or) pulverized coal and is transported from boilers by flue gases is known as “fly ash”. 3.2 Alkaline Solution A combination of sodium or potassium silicate and sodium or potassium hydroxide has been widely used asthe alkaline activator, with the activator liquid-to-source material ratio by mass in the range of 0.35-0.5. In this present study combination of sodium silicate solution and sodium hydroxide (NaOH) solution is used as the alkaline liquid. 3.3 Fine Aggregate The size of fine aggregate is below4.75mm.Thefine aggregate used is natural sand obtained from the river Godavari confirming to grading zone-II of table 3 of IS 10262: 2009. 3.4 Coarse Aggregate Locally available natural crushed stone with maximum nominal size of 20 mm, 10 mm and 6 mm have been used as coarse aggregate. 3.5 Lightweight Aggregate a) Pumice The cellular structure of pumice and its low density is created by the formation of bubbles or voids when gases contained in molten lava flowing from volcanoes become trapped on cooling. It is chemically inert and usually has a relatively high silica content. They are light enough and yet strong enough to be used in
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1064 natural state. Pumice is mined, washed and then used. Fig :1 Pumice Stone Table -1: Physical Properties of Pumice S.No Property Value 1. Specific gravity 0.712 2. Fineness modulus 7.844 3. Bulk density(Kg/m3) 522 4. Aggregate size (mm) 20 5. Water absorption 33.53 6. Shape Crushed aggregates b) LECA LECA means Light Expanded Clay Aggregate. LECA consists of small, lightweight, bloated particles ofburntclay. The thousands of small, air-filled cavities give LECA its strength and thermal insulation properties. The base material is plastic clay which is extensively pretreated and then heated and expanded in a rotary kiln. Finally, the product is burned at about 1100°C to formthefinishedLECA product. Fig :2 LECA Table -2: Physical Properties of LECA S.No Property Value 1. Specific gravity 0.44 2. Fineness modulus 5.09 3. Bulk density(Kg/m3) 357 4. Aggregate size(mm) 16 5. Water absorption 10% 6. Shape Round Pellets c) Sintagg: Sintered Fly Ash is one of the most important type of structural lightweight aggregate used in modern times. Fly Ash is finely divided residue, comprising of spherical glassy particles, resulting from the combustion of powdered coal. By heat treatment these small particles can be made to combine, thus forming porous pellets or noduleswhichhave considerable strength. Fig :3 Sintagg Table -3: Physical Properties of Sintagg S.No Property Value 1. Specific gravity 1.28 2. Fineness modulus 6.43 3. Bulk density(Kg/m3) 800 4. Aggregate size(mm) 10 5. Water absorption <16% 6. Shape Round Pellets 3.6 Water This is the least expensive but most important ingredient of concrete. The water, which is used for making solution, should be clean and free from harmful impurities such as oil, alkali, acid, etc. in general, the distilled water should be used for making solution in laboratories. Distilled water was used for preparing NaOH solution of 14M. 4. EXPERIMENTAL INVESTIGATION 4.1 General As said in the introduction, GPC is the combination of fly ash and alkaline solution.Alkalinesolutionpreparation is explained below. Quantities of ingredients used in LWAGPC are calculated based on the density of concrete. Total 13 castings are done for different mix proportions and the effect of oven curing on LWAGPC is studied for 3 H, 12 H and 24 H. The properties of the fresh concrete like workability with slump cone testandhardenedconcretelike compressive strength, split tensile strength and flexural strength of specimens for each mix are studied. 4.2 Preparation of Alkaline Solution Alkaline solution is a combination of NaOH solution and sodium silicate gel. In alkaline solution the concentration of sodium hydroxide solution and the ratio of sodium silicate solution to sodium hydroxide solution influence the strength of the concrete. It is strongly
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1065 recommended that the alkaline solution must be prepared 24 hours prior to use and also if it exceeds 36 hours it turns to semi-solid state. 4.3 Preparation of NaOH Solution The molecular weight of NaOH is 40. For 14M concentrated NaOH solution 14 x 40 = 560 grams of NaOH pellets are dissolved in distilled water till the volume of solution becomes one litre. The mass of NaOH solids is measured as 42.01% in one-kilogram solution of 14 M. For any mix all the quantities otherthan20mmaresameand are shown in table 4 Table -4: Quantities required to prepare mix F.A (kg) A.L (Kg) Pellets (Kg) Water (Lts) Na2SiO3 Gel (Kg) Sand (kg) 12mm (kg) 6mm (Kg) 39.2 19.6 2.35 3.25 14.00 41.18 19.22 9.61 Replacement of 20mm normal weight aggregate with Combination of lightweight aggregates Pumice, LECA and Sintagg Table -5: Quantities table per mix S.No % replacement 20mm Aggregate (Kg) (P+S) (Kg) (P+L) (Kg) (L+S) (Kg) 1 0 67.255 0 0 0 2 5% (2.5%+2.5%) 63.729 0.525 + 0.944 0.525 + 0.383 0.383 + 0.944 3 10% (5%+5%) 60.417 1.052 + 1.891 1.052 + 0.765 0.765 + 1.891 4 15% (7.5%+7.5%) 57.053 1.578 + 2.837 1.578 + 1.145 1.145 + 2.837 5 20% (10%+10%) 53.703 2.105 + 3.786 2.105 + 1.53 1.53 + 3.786 4.4 Mixing and Casting The object of mixing is to coat the surface of all aggregate particles with geopolymer paste and to blend all the ingredients of GPC in to a mass. The mixing should ensure that the mass becomes homogeneous, uniform in colour and consistency. In the present study total 117cubes, cylinders and beams are casted pertaining to 13 different mix proportions. 4.5 Curing and Testing of Specimens In the present study all the specimens were placed in the oven after demoulding for curing at a temperature of 70°C for 3 H, 12 H and 24 H. For studying the hardened properties of GPC, compression, split tensile and flexural strength tests are conducted. 5. RESULTS AND DISCUSSIONS 5.1 Slump Cone Test: The slump values are increased with increase in percentage of LWA. The increase in percentage of lightweight aggregate content increases the workability of the geopolymer paste because soaking of aggregates is done before casting. Hence, there is an increase in slump value. 5.2 Compressive Strength The compressive strength of LWAGPC is calculated by conducting compression test on cube specimens subjected to oven curing for 3 H, 12 H and 24 H. The results are shown below. Table -6: Compressive Strength Test Results S.No % of LWA (P+S) Density (kg/m3) Compressive Strength(N/mm2) 3H 12 H 24 H 1 0 2350 27.50 52.33 45.83 2 5 2314 29.67 35.12 32.83 3 10 2297 32.26 38.83 37.00 4 15 2268 41.83 48.30 46.00 5 20 2232 35.00 42.00 39.00 Referring to table 6, GPC with (P+S) exhibited better results for 15% than the other percentages. The compressive strength of geopolymer concrete with all (P+S) percentages increased up to 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 1.5 to 5% lesser than that of conventional GPC. Table -7: Compressive Strength Test Results S.No % of LWA (P+L) Density (kg/m3) Compressive Strength (N/mm2) 3 H 12 H 24 H 1 0 2350 27.50 52.30 45.83 2 5 2295 30.60 49.20 42.92 3 10 2277 32.20 49.60 43.30 4 15 2235 27.17 39.67 38.50 5 20 2211 25.00 35.60 35.33 Referring to table 7, GPC with (P+L) shown better results for 10% than the other percentages. The compressive
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1066 strength of GPC with all percentages of(P+L)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 2 to 6% lesser than that of conventional GPC density. Table -8: Compressive Strength Test Results S.No % of LWA (L+S) Density (kg/m3) Compressive Strength (N/mm2) 3 H 12 H 24 H 1 0 2350 27.50 52.30 45.83 2 5 2347 28.83 30.13 37.00 3 10 2321 33.60 37.40 43.50 4 15 2295 35.50 49.66 52.67 5 20 2260 34.10 43.16 44.00 Referring to table 8, GPC with (L+S) shownbetterresultsfor 15% than the other percentages. The compressive strength of GPC with all percentages of (L+S)increasedupto24hours of oven curing It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 0.1 to 3.9% lesser than that of conventional GPC. 5.3 Split Tensile Strength The split tensile strength of GPC is calculated by conducting split tensile test on100 mmx200 mmcylindrical specimens. The test results are shown in tables. Table -9: Split Tensile Strength Test Results S.No % of LWA (P+S) Density (kg/m3) Split Tensile Strength (N/mm2) 3 H 12 H 24 H 1 0 2297 3.28 3.43 4.24 2 5 2289 1.38 1.77 1.53 3 10 2278 1.68 1.97 1.93 4 15 2254 2.16 2.46 2.36 5 20 2223 2.08 2.38 2.21 Referring to table 9, GPC with 15% (P+S) shown better results than the other percentages. The split tensile strength of GPC with all percentages of (P+S)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 0.3 to 3% lesser than that of conventional GPC density. Table- 10: Split Tensile Strength Test Results S.No % of LWA (P+L) Density (kg/m3) Split Tensile Strength (N/mm2) 3 H 12 H 24 H 1 0 2297 3.29 3.43 4.24 2 5 2278 1.70 2.77 2.44 3 10 2261 2.29 3.26 2.54 4 15 2224 1.82 2.29 2.16 5 20 2202 1.59 2.10 1.76 Referring to table 10, GPCwith10%(P+L)exhibited better results than the other percentages. The split tensile strength of GPC with all percentages of(P+L)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 0.8 to 4% lesser than that of conventional GPC density. Table -11: Split Tensile Strength Test Results S.No % of LWA (L+S) Density (kg/m3) Split Tensile Strength (N/mm2) 3 H 12 H 24 H 1 0 2297 3.29 3.43 4.24 2 5 2291 2.05 2.49 2.12 3 10 2282 2.16 2.61 2.18 4 15 2259 2.28 3.27 2.37 5 20 2238 2.19 3.05 2.28 Referring to table 11, GPC with 15%(L+S)exhibited better results than the other percentages. The split tensile strength of GPC with all percentages of (L+S)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 0.6 to 2.6% lesser than that of conventional GPC density. 5.4 Flexural Strength Total 117 specimens are testedpertainingto13mix proportions. The test results are shown in tables. Table -12: Flexural Strength Test Results S.No % of LWA (P+S) Density (kg/m3) Flexural Strength (N/mm2) 3H 12 H 24 H 1 0 2369 5.15 6.82 8.90 2 5 2326 6.68 7.50 6.91 3 10 2300 6.14 6.43 6.29 4 15 2294 5.87 6.35 6.11 5 20 2287 5.65 6.23 5.98 Referring to table 12, GPC with 5% (P+S) shown better results than the other percentages. The flexural strength of GPC with all percentages of (P+S)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 2 to 3.5% lesser than that of conventional GPC density.
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1067 Table -13: Flexural Strength Test Results S.No % of LWA (P+L) Density (kg/m3) Flexural Strength (N/mm2) 3H 12 H 24 H 1 0 2369 5.15 6.82 8.90 2 5 2315 7.06 9.40 7.97 3 10 2271 6.90 8.65 6.98 4 15 2247 6.38 6.77 6.63 5 20 2236 4.14 5.91 5.20 Referring to table 13, GPC with 5% (P+L) exhibited better results than the other percentages. The flexural strength of GPC with all percentages of(P+L)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 2 to 5.6% lesser than that of conventional GPC density. Table -14: Flexural Strength Test Results S.No % of LWA (L+S) Density (kg/m3) Flexural Strength (N/mm2) 3H 12 H 24 H 1 0 2369 5.15 6.82 8.90 2 5 2351 7.10 7.93 7.64 3 10 2326 7.22 8.23 8.01 4 15 2301 7.32 8.40 8.15 5 20 2289 7.27 8.31 8.06 Referring to table 14, GPC with 15%(L+S)exhibited better results than the other percentages. The flexural strength of GPC with all percentages of (L+S)increasedupto 12 hours of oven curing. It is also observed that the density value decreases with increase in % of LWA. Density of LWAGPC is 0.7 to 3.4% lesser than that of conventional GPC density. 5.5 Comparison of Strengths for Different Combinations of LWA Comparison is done for different combination of LWA’s having optimum period. Table -15: Compressive Strength for cured specimens S.No % Replacement of LWA Compressive Strength(N/mm2) (P+S) (12 H) (P+L) (12 H) (L+S) (24 H) 1 5 35.12 49.20 37.00 2 10 38.83 49.60 43.50 3 15 48.30 39.67 52.67 4 20 42.00 35.60 44.00 Referring to table 15, it is observed that (P+L) combination exhibited better values than (P+S) and (L+S) combinations for 5% and 10% of replacement. On the other hand, (L+S) combination shown better results than (P+S) and (P+L) combinations in case of 15% and 20% replacement Table -16: Split Tensile Strength for 12 H cured specimens S.No % Replacement of LWA Split Tensile Strength(N/mm2) (P+S) (P+L) (L+S) 1 5 1.77 2.77 2.49 2 10 1.97 3.26 2.61 3 15 2.46 2.29 3.27 4 20 2.38 2.10 3.05 Referring to table 16, it is observed that (P+L) combination exhibited better values than (P+S) and (L+S) combinations for 5% and 10% of replacement. On the other hand, (L+S) combination shown better results than (P+S) and (P+L) combinations in case of 15% and 20% replacement. Table -17: Flexural Strength for 12 H cured specimens SNo % Replacement of LWA Flexural Strength(N/mm2) (P+S) (P+L) (L+S) 1 5 7.50 9.40 7.93 2 10 6.43 8.65 8.23 3 15 6.35 6.77 8.40 4 20 6.23 5.91 8.31 Referring to table 17, it is observed that (P+L) combination exhibited better values than (P+S) and (L+S) combinations for 5% and 10% of replacement. On the other hand, (L+S) combination shown better results than (P+S) and (P+L) combinations in case of 15% and 20% replacement. 5.6 Graphs: Chart -1: Compressive Strength Variation for different % of (P+S) in Oven Curing
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1068 Chart -2: Split Tensile Strength Variation for different % of (P+S) in Oven Curing Chart -3: Flexural Strength Variation for different % of (P+S) in Oven Curing Chart -4: Compressive Strength Variation for different % of (P+L) in Oven Curing Chart -5: Split Tensile Strength Variation for different % of (P+L) in Oven Curing Chart -6: Flexural Strength Variation for different % of (P+L) in Oven Curing Chart -7: Compressive Strength Variation for different % of (L+S) in Oven Curing Chart -8: Split Tensile Strength Variation for different % of (L+S) in Oven Curing Chart -9: Flexural Strength Variation for different % of (L+S) in Oven Curing
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1069 Chart -10: Comparison of Compressive Strength Values in Oven Curing Chart -11: Comparison of Split Tensile Strength Values in Oven Curing Chart -12: Comparison of Flexural Strength Values in Oven Curing 6. CONCLUSIONS 1. The density of GPC with combination of LWAs has relatively reduced compared to density of conventional GPC. It is observed that the density reduces from 0.3 to 5% in case of (P+S), 0.8 to 6% in case of (P+L) and 0.1 to 3.9% in case of (L+S). 2. The density of LWAGPC decreases with the increase in % of replacement. 3. Pumice, LECA and Sintagg being porousinnatur2e,have more water absorption capacity when compared to natural coarse aggregates, which in turn affects the workability. To overcome this drawback, soaked aggregates are used. 4. Compressive strength of LWAGPC is found to increase up to 15% of replacement, 10% of replacement at 12 hours and 15% of replacement at 24 hours in case of (P+S), (P+L) and (L+S) respectively. Further increase in percentage, reduces the compressive strength. 5. Split Tensile strength of LWAGPC isfoundtoincreaseup to 15% of replacement, 10% of replacement and15%of replacement in case of (P+S), (P+L) and (L+S) respectively. Further increase in %, reduces the split tensile strength. 6. Flexural strength of LWAGPC is found to increase in 5% replacement in case of (P+S) and (P+L). In case of (L+S), it is observed that 15% replacement is optimum. Further increase in replacement reduces flexural strength in all the three cases. 7. For all the percentages of replacement, in the three cases, split tensile strength and flexural strength are found to increase up to 12 hours of oven curing and further curing decreases the strengths. So, it may be concluded that 12 hours of ovencuringmaybeoptimum period for LWAGPC. ACKNOWLEDGEMENT I wish to express my thanks to variouspersonalities who were responsible for successful completion of this project. Initially I express my deep sense of gratitude to my guide Sri J.V. Narasimha Raju, College Engineer, whose valuableguidanceandunstintingencouragementenables me to accomplish my project successfully in time. My sincere thanks are also due to Sri M. Suneel,Asst prof., Dept of civil engineering, for his whole-hearted commitment and guidance at every stage of my project. 7. REFERENCES 1. Hardjito,D et al., “Introducing fly ash based Geopolymer Concrete: Manufacture and Engineering Properties”, Curtin University of Technology, Australia, 2005. 2. Lloyd,N,A and Rangan,B,V., “Geopolymer Concrete with flyash”, Curtain University of Technology, Australia, 2010. 3. Bhikshma,V et al., “An experimental investigation on properties of geopolymer concrete (No cement concrete)”, Asian Journal of Civil Engineering (Building and Housing) Volume 13, Issue 6, 2011. 4. Omar A. Abdulkareem et al., “Mechanical and Microstructural Evaluations of Lightweight Aggregate Geopolymer Concrete before and after Exposed to Elevated Temperatures”, 2013. 5. Sivalinga Rao,N et al., “Fibre Reinforced Light Weight Aggregate (Natural Pumice Stone) Concrete”, International
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 06 | June-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1070 Journal of Scientific and Engineering Research, Volume 4, Issue 5, 2013. 6. Devi Pravallika,B., Venkateswara Rao,K., “The Study on Strength Properties of Light Weight Concrete using Light Weight Aggregate”, International Journal of Science and Research, Volume 5, Issue 6, 2016.. 7. Sonia,T ., Subashini,R., “Experimental Investigation on Mechanical Properties of Light WeightConcreteUsingLeca”, International Journal of Science and Research, Volume 5, Issue 11, 2015. 8. Zaid Topiwala et al., “Compressive Strength analysis of Lightweight Aggregate Concrete with Sintered Fly Ash Aggregates”, International Journal of Modern Trends in Engineering and Science, Volume 4, Issue 4, 2017. 9. Arvind Kumar and DilipKumar., “Density of Concrete with Sintered Fly Ash Aggregate”, International Journal for innovative Research in Science and Technology, Volume 1, Issue 7, 2014. 10. “Concrete Technology Design and Practice” by M.S.Shetty. 11. Concrete Technology by Nevelli and brooks. 12. FIP manual by John Derrington and Jan Bobrowski. 13. Guide for structural lightweight aggregate concrete ACI committee report 2017.