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IRJET- Performance Evolution of 11.5 MW Steam Turbine of MSW based Power Plant
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1593 Performance Evolution of 11.5 MW Steam Turbine of MSW based Power Plant Anand Kumar Pandey1, Pooja Tiwari2, Prakash Chandra Agrawal3 Dr.M.K.Shukla4 1M.E. Student, SRIT JABALPUR 2Prof. Dept. of Mech. Engg., SRIT, Jabalpur(M.P.) 3&4JABALPUR (M.P.) ----------------------------------------------------------------------------***------------------------------------------------------------------- Abstract - This study presents the performance evaluation of a steam turbine efficiency of 11.5 MW of MSW based power plant . The steam turbine efficiency at 11.5 mw, MSW based power plant has been evaluated and obtained with & without bleeding system used for regenerative purpose. It has been observed that the efficiency at turbine increases when number of bleed increases at specified inlet steam flow, pressure and temperature . Finally concluded that if double bleeding is used , the efficiency at turbine is increased by 1.2% with comparison of single bleed. also calculated the single bleed is increase by 1.9% with comparison of without bleed. Keywords: MSW Power Plant, boiler, turbine inlet and exhaust temperature, turbine inlet and exhaust pressure, Rankine cycle, Regenerative cycle. 1.Introduction This 11.5 MW is a waste to energy based power plant using municipal solid waste (MSW) as a fuel, procuring from Jabalpur and it’s adjoining areas and approximately 900 tons of disaggregated municipal solid waste is used daily. Reducing approximately 37000 ton of carbon emission in Jabalpur annually. There are environmental benefits that can be derived from these plant. This most common MSW plant produces electricity and uses the heat of combustion to produce steam that rotates the turbine coupled with generator so producing electricity. MSW Plant not only helps to treat the waste material but also produce electricity by incineration of various components having high calorific value. MSW plant is designed to combust unrecyclable and simultaneously recuperates the energy and cleans the gases generated from combustion. By definition, waste incineration is carried out with surplus of air. This process releases energy and produces solid residues as well as a flue gas emitted into the atmosphere. 1.1Types of wastes categories: 1.1.1 Residential Waste: Vegetable waste – Peeling waste, discarded vegetables, food waste, discarded, food seeds, etc Paper – paper scraps, packing papers, discarded papers from student’s bags, etc. Plastic – plastic articles, polyethylene, and other items made of primarily plastic Glass – scrap of glass, bottles, glass containers, broken kitchen items made of glass and ceramics, etc. Cardboards – non-recyclable paper, cardboards, cartons, etc. Others – metallic items, can, jars of metal, dirt and other inert materials. 1.1.2 Commercial Waste: Amount of commercial waste included the wastes from the business centers such as restraints, hotels, community centers, shopping malls, offices, market place etc.
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1594 1.2Material Collection: Collection and transportation by the Jabalpur municipal corporation Jabalpur one of the four major cities in M.P. with a population of approx 25 lakhs. Approx 1200 tons per day waste collection of JMC. The JMC is responsible for the collection of MSW. The MSW dumping in plant waste pit through waste transportation vehicle. 1.3Input and output of power plant 1.3.1Input: MSW feed; Extra fuels assisting incineration (if needed); Energy used for air preheating; Energy used for feed water preheating. 1.3.2 Output: Electricity generated; Energy remained in exhaust steam; Energy remained in bottom ash; Energy remained in exhausted flue gas; Other energy losses during the process due to the radiation or efficiency of equipment. 1.4 Main component of steam power plant Turbine Boiler Condenser Feed Pump
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1595 1.5Using Cycle Rankine Cycle Regenerative Cycle 1.5.1Rankine Cycle The steam turbine power plant is based on the rankine cycle which consists of five processes: two isothermals, two isentropic and one constant pressure. Fig.4 P-V diagram of rankine cycle Process 1-2: This shows the isentropic expansion of steam in the turbine from pressure P1 to P2. Process 2-3: At constant pressure P2 and temperature T2, the exhaust steam from the steam turbine is condensed in the condenser. Process 3-4: The water from the hot-well or the surge tank which is at low pressure is pumped into the boiler at high pressure P1. Here pumping process 3-4 is isentropic. Process 4-5: As the water enters the boiler, water is first heated up to the saturation temperature or evaporation temperature T1 called sensible heating and during this process the state point moves along curve 4-5. The heat supplied during this process is hf5-hf4 and is called sensible heat of water. Process 5-1: At constant pressure P1 and temperature T1, water is completely evaporated into steam. The heat supplied in this process is equal to h1-hf5 and is called latent heat of vaporization. 1.5.2 Regenerative Cycle: In this cycle, the feed water is preheated by means of steam taken from some sections of the turbine, before it enters the boilers from the condenser. This process of draining steam from the turbine at certain point during its expansion and using this steam for heating the feed water supplied to the boiler is known as “Bleeding.” The effect of this process is to supply the boiler with hotter water while a small amount of work is lost by the turbine.
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1596 Fig.5 pv diagram of regenerative cycle Process 1-2: The steam is bled from the turbine and passed on to the heater. Process 1-3: This shows the isentropic expansion of remaining steam in the turbine from pressure P1 to P3. Process 3-4: At constant pressure P3 and temperature T3, the exhaust steam from the steam turbine is condensed in the condenser. Process 4-5: Here the feed water from condenser is pumped to heater. Process 5-6: In this heater (1-ms) kg of steam is heated. Process 2-6: In this heater ms kg of steam condenses. Process 6-7: The water from the heater which is at low pressure is pumped into the boiler at high pressure. Process 7-1: At constant pressure P1 and temperature T1, water is completely evaporated into steam. 2. Methodology This Research paper is based on live data collection using two bleed steam at pressure of 5bar and 1bar respectively and find out the efficiency of existing turbine at these bleed stage. Also find out the efficiency of the turbine based on the data given in the following table and respective calculation are based on three condition single bleeding, double bleeding and without bleeding. Following table show the collected from plant 2.1Performance data at different load Sr.No. Load In MW Boiler Steam turbine Auxiliary Power Consumption Pressure (kg/cm2 ) Temper ature oC Flow TPH Pressure (kg/cm2 ) Temperat ure oC Flow TPH Load KW % 1 11.5 44.2 426 56 43.2 413 55.1 1084 9.42 2 11.0 43.3 418 53.9 42.5 407 52.7 1050 9.54 3 10.5 44.4 415 50.7 43.1 403 49.0 1016 9.68
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1597 4 10.0 42.5 421 50.0 41.7 406 48.5 1036 10.36 5 9.5 43.6 410 48.0 42.2 394 46.4 1065 11.21 6 9.0 42.1 414 45.4 40.9 400 43.8 1045 11.62 7 8.5 42 400 44.9 41.5 378 43 1020 12.0 8 8.0 42.6 414 42.1 41.7 395 40 970 12.13 9 7.5 42.4 393 42 41.4 382 41.2 965 12.87 10 7.0 41.5 400 37.2 40.8 393 35 950 13.57 11 6.5 43.2 402 33.6 41.8 396 32.1 928 14.28 12 6.0 41.8 395 33 40.1 377 32.3 895 14.92 2.2 Fuel Consumption Sr.No. Load Approx Total fuel Approx Fuel/mw 1 11.5 MW 900 TPD 3.26 T/MW 2 10MW 870 TPD 3.63 T/MW 3 9MW 830 TPD 3.85 T/MW 4 8MW 780 TPD 4.06 T/MW 5 7MW 720 TPD 4.25 T/MW 6 6MW 630 TPD 4.38 T/MW 3.Result Chart 1 Compare Efficiency Versus Bleeding 32.00% 33.00% 34.00% 35.00% 36.00% 37.00% 38.00% 0 1 2 EFFICIENCY BLEEDING
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1598 Chart 2 Fuel Consumption Ton Per day 4. Conclusion : As it's shown above that 1. if double bleeds are used the efficiency of the turbine is increase by 1.2% when both the bleeds works on full load. 2. If single bleed are used the efficiency of the turbine is increase by 1.9% when bleed works on full load. If there is no bleeding the efficiency of turbine increase because of the amount of steam has not been taken out by bleeds which were passing to regeneration hence the enthalpy of the total steam, i.e. entering to steam inlet and exhaust outlet is totally converted work so isentropic is increase. 5. References 1.Prakash Chandra Agrawal, Vikas Yadav,” Evaluation of Potential of Energy from Jabalpur Municipal Solid waste(MSW) for ECO-Sustainability”, www.ijset.com,Volume No.1, Issue No.2 pg:197-202 (ISSN : 2277-1581). 2.Madu, K. E. (2018). Performance Analysis of a Steam Power Plant Operating Under Superheated and Isentropic Conditions, Equatorial Journal of Engineerin. 3.Rajput, R. K. (2008). A Textbook of Power Plant Engineering. Laxmi Pub.Ltd. 4.C. D. Weir, “An Analytical Approach to the Estimation of the Performance of Steam Turbine Cycles Off-Design,” Proc. Inst. Mech. Eng. Part J. Power Energy, vol. 199, no. 1, pp. 33–43, Feb. 1985. 5.M. Petrovic and W. Riess, “Off-design flow analysis of low-pressure steam turbines,” Proc. Inst. Mech. Eng. Part J. Power Energy, vol. 211, no. 3, pp. 215–224, May 1997. 6.W.-T. Tsai, Analysis of Municipal solid waste incineration plants for promoting power generation efficiency in Taiwan. Master Cycles Waste Management,2014. 7.Dr Dev kumar patel “Improve steam turbine efficiency by use of Re heat rankine cycle ” IJESRT,(120RPubicaton imapct factor 3785,July2015 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 11.5MW 10MW 9MW 8MW 7MW 6MW MSWFUEL(TON) LOAD MW
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International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 05 | May 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1599 AUTHOR ANAND KUMAR PANDEY M.E.STUDENT , SRIT JABALPUR(M.P.)
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