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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 953
Experimental study on Self Compacting Geopolymer Concrete
Kasireddy Mallikarjuna Reddy 1, G Nagesh Kumar2
1 P.G. Student, Department of Civil Engineering, G Pulla Reddy Engineering College, Kurnool, AP, India.
2 Sr. Assistant Professor, Department of Civil Engineering, G Pulla Reddy Engineering College, Kurnool, AP, India2
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract –Self Compacting Geopolymer Concrete (SCGC)is
an innovative construction materialinconcretetechnology.As
the name replies, it does not need any compaction efforts, to
achieve full compaction and utilizes supplementary
cementitious materials (SCM) in addition with alkaline
solutions like Sodium hydroxide and sodium silicateandsuper
plasticizer as a binder for matrix formation and strength. In
the present study, flyash based SCGC replaced with various
percentages of GGBS. The concrete specimenswerecuredboth
oven curing and ambient curing. The results showed that the
addition of GGBS to flyash based SCGC, the workability
characteristics are decreased andstrengthwasincreasedwith
increase in binder content. Hence the results showed that the
SCGC was suitable for both oven & ambient temperature
curing with GGBS as replacement to flyash based GPC.
Key Words: Geopolymer concrete, self compactingconcrete,
SCM, alkaline activator, Ambient curing.
1. INTRODUCTION
Concrete is an vital ingredient in infrastructure
development and with its versatile application, globally its
usage is second to water. For several years, the use of
cement as a binder in a concrete mixture has been often
criticized by many parties concerned with environmental
conservation. This is associated with global warming and
depletion of significant amounts of natural resources in
Portland cement production that became the mainattention
during the last decades. Global warming can be caused by
greenhouse gas emission such as carbon dioxide, which
occurs due to human activities in PC manufacture. So, to
overcome this problem, the concrete use should be
ecofriendly (or) environmental friendly. Geopolymer
Concrete (GPC) is a new binder material that does not need
the presence of Portland cement as a binder. Hence, instead
of portland cement, we are using source of some source of
Supplementary Cementitious Materials such as [Fly Ash,
Ground Granulated Blast Furnace Slag (GGBFS), Rice Husk
Ash (RHA), Silica Fume (SF), Metakaolin, etc., and these
materials are rich in Silicon (Si) and aluminum (Al) are
activated by Sodium Hydroxide (NaOH) and Sodium Silicate
(Na2SiO3) alkaline liquidsto producetheGeopolymerbinder.
Self Compacting Geopolymer Concrete (SCGC) is relatively a
new concept and can be regarded as the most revolutionary
development in the field of concrete technology. SCGC is an
innovative type of concrete that does not require vibration
for placing it and can be produced by complete elimination
of Ordinary portland Cement (OPC).
B Vijaya Rangan [1] This study presents that the tests
conducted to establish the effect of water-to- geopolymer
solids ratio by mass on the compressive strength and the
workability of GPC and concluded thatcompressivestrength
of GPC decreases and also that the water-geopolymer solids
by mass increases and obviously as the water- geopolymer
ratio increased, the workability increased as the mixture
contained more water. Test results showed that the heat-
cured low calcium fly-ash based GPC have an excellent
resistance to compressive strength.
D B Raijiwala, H S Patil, I U Kundan [2] the influence of
alkaline activators on the strength and durability properties
has been studied. By increasing the alkaline activator
content the compressive strength and split tensile strength
was increased. It has been observed that at 12 molarity of
KOH, the gain in strength remains very moderate and the
reason is at an ambient temperature of 60°Cfor24hoursthe
polycondensation process has already completed and
particle interface is also achieved.
Pradip Nath , Prabir KumarSarker[3] Thisstudyaimedto
achieve fly ash-based geopolymers with GGBFS suitable for
curing without elevated heat. Slump of concrete and flow of
mortar decreased with the increase of slag. However the
workability and setting time increased when alkaline liquid
content was increased, with reduced compressive strength.
Concrete and mortar samples cured without heat developed
strength gradually over the age, while samplescuredin60
for 1 day achieved high early strength which increased
negligibly over the age.
V. Eswaraiah, G. Nagesh Kumar [4] This paper aimed an
experimental investigation on the mechanical properties of
16M and 14M concentrations of different binder
composition of Ecopolymer concrete (EPC) and also we
make study on analysis and design of Recorn-3s
polypropylene fibers in 16M, 14M. EPC Possess less
Shrinkage property than that ordinary Port land Concrete.
Due to Fiber Content in Concrete and it expands chemical
molecular Structure.
G. Nagesh Kumar, K. Surendra Babu, Ch. Sudharani [5]
Presented the properties of SCC, mixed withquartziteasfine
aggregate. This project aims to focus on the possibility of
using industrial by-product like flyash, crushed quartzite.
The usage of this crushed quartzite is proposed as partial
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 954
replacement of fine aggregate and flyash to cement in the
production of SCC. The strength properties are increased.
J.M. Khatib [6] The influence of including fly ash (FA)onthe
properties of self-compacting concrete (SCC)isinvestigated.
The results indicate that high volume FA can be used in SCC
to produce high strength and low shrinkage. Increasing the
admixture content beyond a certain level leads to a
reduction in strength and increase in absorption. The
correlation between strength and absorption indicates that
there is sharp decrease in strength as absorption increases
from 1 to 2%. After 2% absorption, the strength reduces ata
much slower rate.
M. Fareed Ahmed, M. Fadhil Nuruddin [7] This paper
reports the effect of sodium hydroxide concentration on
the fresh properties and compressive strength of self-
compacting geopolymer concrete (SCGC). Test results
indicate that concentration variation of sodium hydroxide
had least effect on the fresh properties of SCGC. With the
increase in sodium hydroxide concentration, the
workability of fresh concrete was slightly reduced;
however, the corresponding compressive strength was
increased. Concrete samples with sodium hydroxideof12M
produced maximum compressive strength.
R. Anuradha, R. Bala Thirumal [8] Study based on
workability tests for various molarities, the results are
within the limits of EFNARC Guidelines. The workability of
8M concentration is high compared to all the other molarity.
It is mainly due to the concentration of NaOH. It was
observed that concrete mixes containing higher
concentration of NaOH were more Cohesive and results in
reduction of workability of SCGC. If the replacement of
GGBFS and Silica fume increases more than 30% and 15%
respectively, it does not satisfytheworkability requirements
of SCGC. The Material achieves early strength when heat
curing is adopted instead of ambient curing.
2. MATERIALS
2.1 Flyash: Flyash produced from Raichur thermal power
plant, Karnataka was used. Flyash with specific gravity of
2.20 and surface area of 350 was used. The chemical
compositions are given in table 1.
2.2 GGBS: Ground granulated blast furnace slag (GGBS)
consists essential silicates and alumino silicates of calcium.
GGBS obtained from JSW steel Ltd, Bellary. The specific
gravity of 2.90 and surface area of 400 was used. The
chemical compositions are given in table 1.
2.3 AGGREGATES: Well graded locally available fine
aggregates passing of 4.75 mm and coarse aggregate of
passing 12.5 mm are used in the present work.
2.4 ALKALINE ACTIVATOR SOLUTION: The alkaline
activator solution (AAS) plays an important role in
Geopolymer concrete. The AAS is the combinationofsodium
hydroxide and sodium silicate solutions. The concentration
of NaOH solution can vary in the range between 8M to 16M;
In this study, 12M is considered. The NaOH for 12M is12x40
(Molecular weight) = 480gms should dissolve in 1 litre of
water. After mixing the NaOH flakes in water its molecular
weight reduces to 361gms for 12 Molarity. For 12M NaOH
solution, for 1 litre of water we require 36.1% of NaOH
flakes and 63.9% of water. The solution must be preparedat
least 24 hours before to use.
Table -1: Chemical Compositions
Oxide Flyash (%) GGBS (%)
CaO 3.20 37.34
Al2O3
30.60 14.42
Fe2O3
1.50 1.11
SiO3
61.12 37.73
MgO 0.75 8.71
Na2O 1.35 ----
LOI 0.79 1.41
MnO ---- 0.02
2.5 SUPERPLASTICIZER: Super plasticizer (SP) is an
essential ingredient of SCC to provide adequate workability.
In the present study, the SP used is Conplast SP 430supplied
by Fosroc constructive solutions, INDIA. Conplast SP430 is
used where a high degree of workability .It facilitates
production of high quality concrete. It is appeared in brown
colored liquid instantly dispersible in water. The optimum
dosage is determined by trails with the concrete mix which
enables the effects of workability and strength measured.
2.6 VMA: In the present study Master Matrix 2, which is
bought from BASF, Hyderabad was used. The advantage of
using VMA in SCC is it reduces the sensitivity of self
compacting concrete with variation in water content. It is
used to avoid bleeding and segregation.
3. EXPERIMENTAL DETAILS
3.1 A.OBJECTIVE: Develop the flyash based selfcompacting
geopolymer concrete and replaced flyash in various
percentages of GGBS which achieved both workability and
mechanical properties. Finally studying the effect of curing
time and curing temperature on the properties of SCGC.
3.2 MIX PROPORTIONS: Here, the mix design of SCGC is
purely different to that of OPC concrete. The production of
SCGC was carried out by using the trial and error method. In
GPC, generally the mass of combined aggregates may be
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 955
taken to be between 70% to 80%. With regard to alkaline
liquid to fly ash ratio by mass of flyash, values in range of
0.35 to 0.5 are recommended. In the beginning, a total
number of 17 trial mixes of SCGC were produced to assess
the workability characteristics and study the influence of
various parameters on the compressive strength.Finallythe
ratio of alkaline liquid to flyash was kept 0.5 as constant and
the ration of the sodium silicate solution to sodium
hydroxide solution was kept 1 as constant for all mix
proportions. The addition of extra water improved the
workability characteristics of SCGC mixtures, however the
addition of water beyond the limit results bleeding and
segregation of fresh concrete & decreased the compressive
strength of SCGC. Here, 12% of extra water, SP%, VMA% by
mass of flyash was taken. The mix proportions of SCGC were
given in table 2.
3.3 MIXING, CASTING, CURING: The components of SCGC
i.e., fine aggregate, coarse aggregate, flyash, GGBS, were dry
mixed in the pan mixer about 2 min. Then the dry mix
followed by the wet mix where by the liquid part of the
mixture i.e., sodium hydroxide solution, sodium silicate
solution, AAS solution, SP, extra water mixed with VMA for
another 2 min. After mixing, the fresh concrete was then
filled into steel moulds and allowed to fill all the spaces of
the moulds by its own self weight without any compacting
efforts.
After casting the specimens were put for curing.
Here the curing methodology is purely different that to
curing of OPC concrete. After casting the specimens with
mould kept for drying in both oven curing at 70 and
ambient curing temperature.
Table 2: Mix proportions
Parameters
Proportions
Coarse aggregate (kg/m3)
935
Fine Aggregate (kg/ m3)
829
Binder (kg/ m3)
424
NaOH Solution (kg/ m3) 106
Na2SiO3 Solution (kg/ m3) 106
AAS/Binder 0.5
NaOH / Na2SiO3 1:1
SP (%) 1
VMA (%) 0.05
Extra water (%) 12
4. RESULTS
4.1 FRESH PROPERTIES: The essential fresh properties
required by SCGC are flowability or filling ability, passing
ability and resistance to segregation.Thetestsperformed on
SCGC are Slump flow, T-50cms flow, V-Funnel, L-Box
satisfying the EFNARC guidelines. The values are tabulated
in table 3 and shown in figures 1(a), 1(b), 1(c), 1(d).
Table 3: Fresh properties of SCGC
MIXES
Slump flow in
mm
T-50cms in sec
V-Funnel in
sec
L-Box
M1 680 3 12 0.92
M2 670 4 14 0.89
M3 665 6 15 0.86
M4 640 6 18 0.85
M5 600 7 22 0.77
M6 580 8 24 0.74
(a). Slump Flow
0
2
4
6
8
10
0 20 40 60 80 100
T-50insec
GGBS %
(b). T-50cms
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 956
(c). V-Funnel
(d). L-Box
1. Fresh properties of SCGC
4.2 HARDENED PROPERTIES: The hardened properties are
assessed by compressive strength, split tensile strength,
flexural strength. The values are tabulated in table 4 and
shown in figures 2(a), 2(b), 2(c).
Table 4: Hardened properties of SCGC
(a). Oven Curing at 70
% of GGBS
replaced with
flyash
Comp.
strength
Mpa
Split
tensile
strength
Mpa
Flexural
strength
Mpa
0 28.22 3.15 2.60
20 42.22 3.29 2.75
40 47.88 4.00 2.68
60 58.22 4.81 2.77
80 74.00 4.00 2.70
100 76.50 4.50 2.80
(b). Ambient temp. Curing
0
20
40
60
80
100
0 20 40 60 80 100
Comp.Strength
GGBS %
(a). Compressive Strength
(b). Split tensile Strength
(c). Flexural Strength
Figure 2: Hardened properties of SCGC
% of GGBS
replaced
with flyash
Comp.
strength
Mpa
Split tensile
strength
Mpa
Flexural
strength
Mpa
0 28.55 3.26 3.26
20 43.50 3.28 3.28
40 58.66 3.46 3.46
60 58.66 3.56 3.56
80 76.00 3.58 3.58
100 79.00 4.77 3.62
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 957
5. CONCLUSION
In this experimental study, the workability characteristics
and strength properties of Low-calcium flyash based SCGC
assessed with different replacements. From experimental
results, the following conclusions are drawn:
 GPC offers environmental protection by means of
recycling flyash, GGBS, wastes or by products from
industries, into a high volume of construction
material for infrastructure development.
 The increase of GGBS in the flyash based GPC
reduces the workability characteristics.
 By adding GGBS to flyash based SCGC, the strength
properties are increased. Ambient temperature
curing for 28 days specimens has high strength
compare to oven cured specimensat 70 for7days.
 Economic benefits are achieved by reducing cost
curing and labour for compaction.
 The SCGC is suitably designed for both oven curing
at 70 and ambient temperature curing.
REFERENCES
[1] B. Vijaya Rangan “Geopolymer concrete for
environmental protection” TheIndianConcreteJournal,
April 2014, Vol. 88, Issue 4, pp. 41-48, 50-59.
[2] D B Raijiwala, H S Patil, I U Kundan” Effect of alkaline
activator on the strength and durability of geopolymer
concrete ” Journal of Engineering Research andStudies
E-ISSN0976-7916,march 2012.
[3] Pradip Nath , Prabir Kumar Sarker “Effect of GGBFS on
setting, workability and early strength properties offly
ash geopolymer concrete cured in ambient condition”
Elsevier Construction and BuildingMaterials66(2014)
163–171.
[4] V. Eswaraiah, G. Nagesh Kumar “Fiber Reinforced Eco
Concrete”International Journal ofScienceandResearch
(IJSR) Volume 3 Issue 8, August 2014.
[5] G. Nagesh Kumar, K. Surendra Babu, Ch. Sudharani “
Experimental investigationonselfcompactingconcrete
by partially replacing crushed quartzite as fine
aggregate” IJMIE, Volume 5, Issue 11 Nov-2015.
[6] J.M. Khatib ” Performance of self-compacting concrete
containing fly ash” Elsevier Construction and Building
Materials 22 (2008) 1963–1971.
[7] M. Fareed Ahmed, M. Fadhil Nuruddin“Effectofsodium
hydroxide concentration on fresh properties and
compressive strength of SCGC ” Journal of Engineering
Science and Technology Vol. 8, No. 1 (2013) 44 – 56.
[8] R. Anuradha, R. Bala Thirumal “Optimization of
Molarity on Workable Self-Compacting Geopolymer
Concrete and Strength Study on SCGC by Replacing
Flyash with Silica fume and GGBFS”, International
Journal of Advanced Structures and Geotechnical
Engineering ISSN 2319-5347, Vol. 03, No. 01, January
2014.
BIOGRAPHIES:
Kasireddy Mallikarjuna Reddy holds his
B.tech (CE) degree from Intell Engineering
college, Anantapur, Andhra Pradesh, India.
He is is currently pursuing M.Tech
(Structural Engineering) in G.Pulla Reddy
Engineering college (Autonomous) under
the guidance of G.Nagesh Kumar, Andhra
Pradesh, India. His present area of study is
in Material Sciences. Email:-
kmreddy1993@gmail.com
G.Nagesh Kumar received his M.Tech
degree (Structural Engineering) from
JNTUA, Andhra Pradesh, India. He is
currently pursuing his research under the
guidance of Dr.Ch.Sudharani at SVU,
Tirupathi, AndhraPradesh,India.Presently,
he is working as Sr.Asst Prof in the CED of
G.Pulla Reddy Engineering College
(Autonomous) and has 30 years of
experience inteaching. His area ofresearch
interest is Material Sciences.

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Experimental study on properties of GGBS blended self-compacting geopolymer concrete

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 953 Experimental study on Self Compacting Geopolymer Concrete Kasireddy Mallikarjuna Reddy 1, G Nagesh Kumar2 1 P.G. Student, Department of Civil Engineering, G Pulla Reddy Engineering College, Kurnool, AP, India. 2 Sr. Assistant Professor, Department of Civil Engineering, G Pulla Reddy Engineering College, Kurnool, AP, India2 ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract –Self Compacting Geopolymer Concrete (SCGC)is an innovative construction materialinconcretetechnology.As the name replies, it does not need any compaction efforts, to achieve full compaction and utilizes supplementary cementitious materials (SCM) in addition with alkaline solutions like Sodium hydroxide and sodium silicateandsuper plasticizer as a binder for matrix formation and strength. In the present study, flyash based SCGC replaced with various percentages of GGBS. The concrete specimenswerecuredboth oven curing and ambient curing. The results showed that the addition of GGBS to flyash based SCGC, the workability characteristics are decreased andstrengthwasincreasedwith increase in binder content. Hence the results showed that the SCGC was suitable for both oven & ambient temperature curing with GGBS as replacement to flyash based GPC. Key Words: Geopolymer concrete, self compactingconcrete, SCM, alkaline activator, Ambient curing. 1. INTRODUCTION Concrete is an vital ingredient in infrastructure development and with its versatile application, globally its usage is second to water. For several years, the use of cement as a binder in a concrete mixture has been often criticized by many parties concerned with environmental conservation. This is associated with global warming and depletion of significant amounts of natural resources in Portland cement production that became the mainattention during the last decades. Global warming can be caused by greenhouse gas emission such as carbon dioxide, which occurs due to human activities in PC manufacture. So, to overcome this problem, the concrete use should be ecofriendly (or) environmental friendly. Geopolymer Concrete (GPC) is a new binder material that does not need the presence of Portland cement as a binder. Hence, instead of portland cement, we are using source of some source of Supplementary Cementitious Materials such as [Fly Ash, Ground Granulated Blast Furnace Slag (GGBFS), Rice Husk Ash (RHA), Silica Fume (SF), Metakaolin, etc., and these materials are rich in Silicon (Si) and aluminum (Al) are activated by Sodium Hydroxide (NaOH) and Sodium Silicate (Na2SiO3) alkaline liquidsto producetheGeopolymerbinder. Self Compacting Geopolymer Concrete (SCGC) is relatively a new concept and can be regarded as the most revolutionary development in the field of concrete technology. SCGC is an innovative type of concrete that does not require vibration for placing it and can be produced by complete elimination of Ordinary portland Cement (OPC). B Vijaya Rangan [1] This study presents that the tests conducted to establish the effect of water-to- geopolymer solids ratio by mass on the compressive strength and the workability of GPC and concluded thatcompressivestrength of GPC decreases and also that the water-geopolymer solids by mass increases and obviously as the water- geopolymer ratio increased, the workability increased as the mixture contained more water. Test results showed that the heat- cured low calcium fly-ash based GPC have an excellent resistance to compressive strength. D B Raijiwala, H S Patil, I U Kundan [2] the influence of alkaline activators on the strength and durability properties has been studied. By increasing the alkaline activator content the compressive strength and split tensile strength was increased. It has been observed that at 12 molarity of KOH, the gain in strength remains very moderate and the reason is at an ambient temperature of 60°Cfor24hoursthe polycondensation process has already completed and particle interface is also achieved. Pradip Nath , Prabir KumarSarker[3] Thisstudyaimedto achieve fly ash-based geopolymers with GGBFS suitable for curing without elevated heat. Slump of concrete and flow of mortar decreased with the increase of slag. However the workability and setting time increased when alkaline liquid content was increased, with reduced compressive strength. Concrete and mortar samples cured without heat developed strength gradually over the age, while samplescuredin60 for 1 day achieved high early strength which increased negligibly over the age. V. Eswaraiah, G. Nagesh Kumar [4] This paper aimed an experimental investigation on the mechanical properties of 16M and 14M concentrations of different binder composition of Ecopolymer concrete (EPC) and also we make study on analysis and design of Recorn-3s polypropylene fibers in 16M, 14M. EPC Possess less Shrinkage property than that ordinary Port land Concrete. Due to Fiber Content in Concrete and it expands chemical molecular Structure. G. Nagesh Kumar, K. Surendra Babu, Ch. Sudharani [5] Presented the properties of SCC, mixed withquartziteasfine aggregate. This project aims to focus on the possibility of using industrial by-product like flyash, crushed quartzite. The usage of this crushed quartzite is proposed as partial
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 954 replacement of fine aggregate and flyash to cement in the production of SCC. The strength properties are increased. J.M. Khatib [6] The influence of including fly ash (FA)onthe properties of self-compacting concrete (SCC)isinvestigated. The results indicate that high volume FA can be used in SCC to produce high strength and low shrinkage. Increasing the admixture content beyond a certain level leads to a reduction in strength and increase in absorption. The correlation between strength and absorption indicates that there is sharp decrease in strength as absorption increases from 1 to 2%. After 2% absorption, the strength reduces ata much slower rate. M. Fareed Ahmed, M. Fadhil Nuruddin [7] This paper reports the effect of sodium hydroxide concentration on the fresh properties and compressive strength of self- compacting geopolymer concrete (SCGC). Test results indicate that concentration variation of sodium hydroxide had least effect on the fresh properties of SCGC. With the increase in sodium hydroxide concentration, the workability of fresh concrete was slightly reduced; however, the corresponding compressive strength was increased. Concrete samples with sodium hydroxideof12M produced maximum compressive strength. R. Anuradha, R. Bala Thirumal [8] Study based on workability tests for various molarities, the results are within the limits of EFNARC Guidelines. The workability of 8M concentration is high compared to all the other molarity. It is mainly due to the concentration of NaOH. It was observed that concrete mixes containing higher concentration of NaOH were more Cohesive and results in reduction of workability of SCGC. If the replacement of GGBFS and Silica fume increases more than 30% and 15% respectively, it does not satisfytheworkability requirements of SCGC. The Material achieves early strength when heat curing is adopted instead of ambient curing. 2. MATERIALS 2.1 Flyash: Flyash produced from Raichur thermal power plant, Karnataka was used. Flyash with specific gravity of 2.20 and surface area of 350 was used. The chemical compositions are given in table 1. 2.2 GGBS: Ground granulated blast furnace slag (GGBS) consists essential silicates and alumino silicates of calcium. GGBS obtained from JSW steel Ltd, Bellary. The specific gravity of 2.90 and surface area of 400 was used. The chemical compositions are given in table 1. 2.3 AGGREGATES: Well graded locally available fine aggregates passing of 4.75 mm and coarse aggregate of passing 12.5 mm are used in the present work. 2.4 ALKALINE ACTIVATOR SOLUTION: The alkaline activator solution (AAS) plays an important role in Geopolymer concrete. The AAS is the combinationofsodium hydroxide and sodium silicate solutions. The concentration of NaOH solution can vary in the range between 8M to 16M; In this study, 12M is considered. The NaOH for 12M is12x40 (Molecular weight) = 480gms should dissolve in 1 litre of water. After mixing the NaOH flakes in water its molecular weight reduces to 361gms for 12 Molarity. For 12M NaOH solution, for 1 litre of water we require 36.1% of NaOH flakes and 63.9% of water. The solution must be preparedat least 24 hours before to use. Table -1: Chemical Compositions Oxide Flyash (%) GGBS (%) CaO 3.20 37.34 Al2O3 30.60 14.42 Fe2O3 1.50 1.11 SiO3 61.12 37.73 MgO 0.75 8.71 Na2O 1.35 ---- LOI 0.79 1.41 MnO ---- 0.02 2.5 SUPERPLASTICIZER: Super plasticizer (SP) is an essential ingredient of SCC to provide adequate workability. In the present study, the SP used is Conplast SP 430supplied by Fosroc constructive solutions, INDIA. Conplast SP430 is used where a high degree of workability .It facilitates production of high quality concrete. It is appeared in brown colored liquid instantly dispersible in water. The optimum dosage is determined by trails with the concrete mix which enables the effects of workability and strength measured. 2.6 VMA: In the present study Master Matrix 2, which is bought from BASF, Hyderabad was used. The advantage of using VMA in SCC is it reduces the sensitivity of self compacting concrete with variation in water content. It is used to avoid bleeding and segregation. 3. EXPERIMENTAL DETAILS 3.1 A.OBJECTIVE: Develop the flyash based selfcompacting geopolymer concrete and replaced flyash in various percentages of GGBS which achieved both workability and mechanical properties. Finally studying the effect of curing time and curing temperature on the properties of SCGC. 3.2 MIX PROPORTIONS: Here, the mix design of SCGC is purely different to that of OPC concrete. The production of SCGC was carried out by using the trial and error method. In GPC, generally the mass of combined aggregates may be
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 955 taken to be between 70% to 80%. With regard to alkaline liquid to fly ash ratio by mass of flyash, values in range of 0.35 to 0.5 are recommended. In the beginning, a total number of 17 trial mixes of SCGC were produced to assess the workability characteristics and study the influence of various parameters on the compressive strength.Finallythe ratio of alkaline liquid to flyash was kept 0.5 as constant and the ration of the sodium silicate solution to sodium hydroxide solution was kept 1 as constant for all mix proportions. The addition of extra water improved the workability characteristics of SCGC mixtures, however the addition of water beyond the limit results bleeding and segregation of fresh concrete & decreased the compressive strength of SCGC. Here, 12% of extra water, SP%, VMA% by mass of flyash was taken. The mix proportions of SCGC were given in table 2. 3.3 MIXING, CASTING, CURING: The components of SCGC i.e., fine aggregate, coarse aggregate, flyash, GGBS, were dry mixed in the pan mixer about 2 min. Then the dry mix followed by the wet mix where by the liquid part of the mixture i.e., sodium hydroxide solution, sodium silicate solution, AAS solution, SP, extra water mixed with VMA for another 2 min. After mixing, the fresh concrete was then filled into steel moulds and allowed to fill all the spaces of the moulds by its own self weight without any compacting efforts. After casting the specimens were put for curing. Here the curing methodology is purely different that to curing of OPC concrete. After casting the specimens with mould kept for drying in both oven curing at 70 and ambient curing temperature. Table 2: Mix proportions Parameters Proportions Coarse aggregate (kg/m3) 935 Fine Aggregate (kg/ m3) 829 Binder (kg/ m3) 424 NaOH Solution (kg/ m3) 106 Na2SiO3 Solution (kg/ m3) 106 AAS/Binder 0.5 NaOH / Na2SiO3 1:1 SP (%) 1 VMA (%) 0.05 Extra water (%) 12 4. RESULTS 4.1 FRESH PROPERTIES: The essential fresh properties required by SCGC are flowability or filling ability, passing ability and resistance to segregation.Thetestsperformed on SCGC are Slump flow, T-50cms flow, V-Funnel, L-Box satisfying the EFNARC guidelines. The values are tabulated in table 3 and shown in figures 1(a), 1(b), 1(c), 1(d). Table 3: Fresh properties of SCGC MIXES Slump flow in mm T-50cms in sec V-Funnel in sec L-Box M1 680 3 12 0.92 M2 670 4 14 0.89 M3 665 6 15 0.86 M4 640 6 18 0.85 M5 600 7 22 0.77 M6 580 8 24 0.74 (a). Slump Flow 0 2 4 6 8 10 0 20 40 60 80 100 T-50insec GGBS % (b). T-50cms
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 956 (c). V-Funnel (d). L-Box 1. Fresh properties of SCGC 4.2 HARDENED PROPERTIES: The hardened properties are assessed by compressive strength, split tensile strength, flexural strength. The values are tabulated in table 4 and shown in figures 2(a), 2(b), 2(c). Table 4: Hardened properties of SCGC (a). Oven Curing at 70 % of GGBS replaced with flyash Comp. strength Mpa Split tensile strength Mpa Flexural strength Mpa 0 28.22 3.15 2.60 20 42.22 3.29 2.75 40 47.88 4.00 2.68 60 58.22 4.81 2.77 80 74.00 4.00 2.70 100 76.50 4.50 2.80 (b). Ambient temp. Curing 0 20 40 60 80 100 0 20 40 60 80 100 Comp.Strength GGBS % (a). Compressive Strength (b). Split tensile Strength (c). Flexural Strength Figure 2: Hardened properties of SCGC % of GGBS replaced with flyash Comp. strength Mpa Split tensile strength Mpa Flexural strength Mpa 0 28.55 3.26 3.26 20 43.50 3.28 3.28 40 58.66 3.46 3.46 60 58.66 3.56 3.56 80 76.00 3.58 3.58 100 79.00 4.77 3.62
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 01 | Jan -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 957 5. CONCLUSION In this experimental study, the workability characteristics and strength properties of Low-calcium flyash based SCGC assessed with different replacements. From experimental results, the following conclusions are drawn:  GPC offers environmental protection by means of recycling flyash, GGBS, wastes or by products from industries, into a high volume of construction material for infrastructure development.  The increase of GGBS in the flyash based GPC reduces the workability characteristics.  By adding GGBS to flyash based SCGC, the strength properties are increased. Ambient temperature curing for 28 days specimens has high strength compare to oven cured specimensat 70 for7days.  Economic benefits are achieved by reducing cost curing and labour for compaction.  The SCGC is suitably designed for both oven curing at 70 and ambient temperature curing. REFERENCES [1] B. Vijaya Rangan “Geopolymer concrete for environmental protection” TheIndianConcreteJournal, April 2014, Vol. 88, Issue 4, pp. 41-48, 50-59. [2] D B Raijiwala, H S Patil, I U Kundan” Effect of alkaline activator on the strength and durability of geopolymer concrete ” Journal of Engineering Research andStudies E-ISSN0976-7916,march 2012. [3] Pradip Nath , Prabir Kumar Sarker “Effect of GGBFS on setting, workability and early strength properties offly ash geopolymer concrete cured in ambient condition” Elsevier Construction and BuildingMaterials66(2014) 163–171. [4] V. Eswaraiah, G. Nagesh Kumar “Fiber Reinforced Eco Concrete”International Journal ofScienceandResearch (IJSR) Volume 3 Issue 8, August 2014. [5] G. Nagesh Kumar, K. Surendra Babu, Ch. Sudharani “ Experimental investigationonselfcompactingconcrete by partially replacing crushed quartzite as fine aggregate” IJMIE, Volume 5, Issue 11 Nov-2015. [6] J.M. Khatib ” Performance of self-compacting concrete containing fly ash” Elsevier Construction and Building Materials 22 (2008) 1963–1971. [7] M. Fareed Ahmed, M. Fadhil Nuruddin“Effectofsodium hydroxide concentration on fresh properties and compressive strength of SCGC ” Journal of Engineering Science and Technology Vol. 8, No. 1 (2013) 44 – 56. [8] R. Anuradha, R. Bala Thirumal “Optimization of Molarity on Workable Self-Compacting Geopolymer Concrete and Strength Study on SCGC by Replacing Flyash with Silica fume and GGBFS”, International Journal of Advanced Structures and Geotechnical Engineering ISSN 2319-5347, Vol. 03, No. 01, January 2014. BIOGRAPHIES: Kasireddy Mallikarjuna Reddy holds his B.tech (CE) degree from Intell Engineering college, Anantapur, Andhra Pradesh, India. He is is currently pursuing M.Tech (Structural Engineering) in G.Pulla Reddy Engineering college (Autonomous) under the guidance of G.Nagesh Kumar, Andhra Pradesh, India. His present area of study is in Material Sciences. Email:- kmreddy1993@gmail.com G.Nagesh Kumar received his M.Tech degree (Structural Engineering) from JNTUA, Andhra Pradesh, India. He is currently pursuing his research under the guidance of Dr.Ch.Sudharani at SVU, Tirupathi, AndhraPradesh,India.Presently, he is working as Sr.Asst Prof in the CED of G.Pulla Reddy Engineering College (Autonomous) and has 30 years of experience inteaching. His area ofresearch interest is Material Sciences.