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IRJET- Investigation on Geopolymer Concrete
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7786 Investigation on Geopolymer concrete M.Aravindh1, V.Divakar2, M.Mageswari3 1UG Student, Department of Civil Engineering, Panimalar engineering College, Chennai 2UG Student, Department of Civil Engineering, Panimalar engineering College, Chennai 3Professor, Department of Civil Engineering, Panimalar engineering College, Chennai ---------------------------------------------------------------------***--------------------------------------------------------------------- ABSTRACT: - Geopolymer concrete is the budding unconventional construction material by surrogate of cement concrete, due to the ecologicaleffluencecementis replaces by fly ash. Fly ash is the derivative of thermal power plant industry and also it reduces the prerequisite of water, this paper cram of geopolymer concrete in special environmental stipulation and realization of daylight curing on geopolymer concrete. In useful, heat curing is not apt duringassemblyandisuneconomical.To surmount these difficulties, we wish the daylight curing. The results compared cement concrete and geopolymer concrete under daylight curing. mixupfractionofcement concrete is under the course of action of IS 10262-1982 using M25 grade concrete mix ratio cement: fine aggregate:coarseaggregate(1:1:2.70)andwatercement share of 0.40. Geopolymer concrete unite proportion under “Modified strategy of geopolymer concrete” using M25 grade and 12M mix ratio fly ash: fine aggregate: coarse aggregate (1:1.54:3.43) and alkaline solution fly ash part of 0.55. Concrete cubes of size 150X150X150mm were geared up and cured under special environmental stipulation. The compressive potency was founded out at 3, 7,14,21,28 days. From the upshot, the geopolymer concrete attains the compressivestrengthwithouthydro- curing. The M25 grade geopolymersolidattainsitstarget strength within 14 days of daylight curing. Keywords: Geopolymer Concrete, Fly Ash, Daylight Curing, Mechanical Strength. 1, INTRODUCTION Ordinary Portland Cement (OPC) becomes an imperative material in the contraption of concrete whichact as its ringbindertounitealltheaggregate together. However, the consumption of cement causes effluence to the milieu and decline of raw material (limestone). The built-up of OPC requires the fiery of hefty quantities of fuel and putrefaction of limestone, resulting in sizeable emissions of carbon dioxide as such, geopolymer concrete had been introduced to diminish the above problem. In1978, J.Davidovits initiate inorganic polymeric material that can be used to retort with another source material to form a folder the purpose of this binder is recently being alert to swap Ordinary Portland Cement (OPC) scrap in concrete. The ecological issue resulted from OPC fabrication has taken the evolution of polymer research further nowadays. Thesupporttofabricatetheeco-friendly concrete can be achieve by restraining the utilization of raw materialsanddecliningtherateof pollutant from particular OPC construction, and withdrawing the cement fraction in concrete. employ of dissipate stuff like fly ash, rice husk ash, andothercementalternatematerial(CRM)canonly proxy cement fraction until certain entitlement. Geopolymer, named after the retort between polymer and geological origin source material, is wished-for to swap all cement portions in tangible as the main binder. The core constituents of geopolymer are alkaline liquor and source objects. Alkaline liquid is usually a mishmash of sodium hydroxide or potassium hydroxide with sodium silicate or potassium silicate. The use of only alkaline hydroxide activator will outcome in squat rate effect compared to those contain soluble silicate. The accumulation of sodium silicate solution to sodium hydroxide solution willincrease the reaction rate among alkaline liquid and source material. Source materials used in this researchare amalgamation of fly ash. This equipment has measurement for calcium content, whichissquatin calcium. soaring calcium content in sourcematerial is not suggested since it can thwart the polymerization progression. B.Vijaya Rangan [1] willful the low-calcium fly ash-based geopolymer concrete and he accomplished Low-calcium fly ash
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7787 (ASTM Class F) is used as the source material, in its place of the Portland cement, to make concrete. Low-calciumflyash-basedgeopolymerconcretehas splendid compressive strength and is apt for structural applications. P.Nath and P.K.Sarker [2] have conduct study on ‘‘Geopolymer Concrete for ambient Curing Condition” and they fulfilled insertion of slag in the fly ash based gpc mixture decrease the situation time and augmented the compressive strength. calculation slag up to 30%of entire binder achieve compressive potency up to 55MPa at 28 days. With augment of alkaline activator solution in the mix from 35% to 45% of entire binder, the setting time improved and compressive strength diminish. Slump of unsullied concrete also amplified with the amplify of alkaline solutioninthemixture.DjwantoroHardjitoet.al[3], accomplished the elevated concentration (in terms of molar) sodium hydroxide solutionconsequences in the higher compressive strength of geopolymer concreteprivilegedtheratioofsodium-silicate-to– sodium hydroxide liquid ratio by mass, upper isthe compressive strength of geopolymer concrete. N A Lioyd and B V Rangan [4], conduct cram on GeopolymersolidwithFlyashGeopolymerconcrete consequences from the retort of a source material that is affluent in silica and alumina with alkaline liquid. A summing up of the wide-ranging studies conducted on fly ash based geopolymer concrete is accessible. The paper also include brief niceties of some recent application of geopolymer concrete. Based on the cram they proposed mix proportion and manner of curing of geopolymer concrete. It is concluded from the above study to study the effect on the rest epoch before daylightcuring,sceneryup of curing specimens functional to the geopolymer concrete.Toscrutinizetheandhardenedproperties of fly ash-based geopolymer concrete, mainly its compressive strength. Longer curing time give elevated compressive strength with 70°C.The compressive strengthofthegeopolymerconcreteis amplified with the escalating of concentration of NaOH. 2, MATERIALS AND MIX PROPORTIONS 2.1 Fly Ash Fly ash consists of daintily at odds ashes fashioned by pulverized coal in thermal power stations. The chemical opus depends on the mineral opus of the coal gangue (the inorganic part of the coal). The fly ash was obtaining from Thermal Power posting Tamilnadu, India. The properties of fly ash are given in table 1. Table -1 Properties of Fly Ash Properties Results Specific Gravity 2.82 Fineness modulus 1.375 Specific surface area 310 m2/kg Density 1.4 kg/m3 2.2. Aggregates Local aggregates, comprising20mm, 14mmand7 mm coarse aggregates and fine aggregates, in soaking wet surface dry prerequisite, were used. The coarse aggregates were firmed granite-type aggregates and the fine aggregate was fine sand. The property of coarse aggregate is given in table 2. Table - 2 The Properties of Aggregates Aggregate s Specific Gravity Fineness modulus Coarse aggregate 2.96 6.00 Fine aggregate 2.36 2.80
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7788 2.3. Cement Cement is a binderor a corethatsetandhardenand can bind other materials collectively. The specific gravity of cement is 3.14. 2.4. Alkaline Liquid The alkaline liquid used was an amalgamation of sodium silicate solution and sodium hydroxide solution. The sodium silicate solution (Na2O= 13.7%, SiO2=29.4%, and water=55.9% by mass) was purchase from a neighbouring supplier in massivenessthesodiumhydroxide(NaOH)inflakes or pellets from with 97%-98% spotlessness was also purchase from a local purveyor in bulk. The NaOH solids were dissolve in water to make the solution. 2.5. Super Plasticizer A commercially available sulphonatednaphthalene formaldehyde based fabulous plasticizer (CONPLAST SP 430) was used as chemical admixture to augment the work gift ofthe concrete. Colour: Brown; Type: liquid; Specific gravity: 1.22- 1.225 @ 300˚C. 2.6. Mix Design for Geopolymer Concrete According to bespoke course of action of geo polymer mix proportion was arrived [5]. The geopolymer mix part becomes 1:1.54:3.43. Table - 3 Mix Proportion for GCP 12m 2.7. Mix Design for Cement Concrete According to IS 10262-1985 [6] the mix proportion for M25 grade of concrete was inwards. Materials Mass(kg/m3) Coarse aggregate 1276.8 Fine aggregate 547.20 fly ash 371.6 Sodium silicate solution 122.628 Sodium Hydroxide solution 81.75 Superplasticizer 1.5 % from fly ash
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7789 ix Proportion for Cc 2.8Casting and Curing Habitually cube size of 150 × 150 x 150 mm is worn for the cast the specimens. The Moulds are tighten. Then oil is applying on the central of the Mould. Next stride the concrete is filled in three layers in the Mould. Each layer is trampled 25 strokes with the tamp rod. Then the shell is completed. The Mould is left to arid in air for 24 hours. For geopolymerconcrete,after48hoursofaeration,the moulds are impassive. Then the concrete is placed directly in the sunlight for the essential number of days. For predictable concrete, after 24 hours of aeration, the moulds are impassive. Then the concrete is positioned in the curing tank for the required number of days. 3, RESULTS AND DISCUSSION 3.1. Compressive Strength Test The outcome obtains from compressive strength analysis demonstrate polymeric method in geopolymer concrete with Daylight curing dealing. The specimen of geopolymer was hardened in the period of 3,7,14,21,28 days. Thetypicalpredictable concrete was casted for the grade M25 and the specimens are wrapped up in the hose for curing, the specimens ofpredictable concrete alsotestedin the period of 3,7,14,21,28 days. The specimens were casted and veteran as per IS: 516-1959. Table - 5 Compressive Strength of Geopolymer Concrete Testing days Compressive strength (N/mm2) 3 8.77 7 20.84 14 27.11 21 28.44 28 37.33 Fig. 1:The CompressiveStrengthofGeopolymer Concrete (12m) Water Cement Fine aggregate Coarse aggregate 191.6 lit 476 kg/m3 473.11 kg/m3 1290.74 kg/m3 0.41 1 1 2.70
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7790 Table-6 Compressive Strength of M25 Grade Concrete Fig. 2: The Compressive Strength of Cement Concrete with M25 Grade 1). Comparison of GPC vs. CC Fig. 3: Strength Comparison of Geopolymer Concrete with Cement Concrete The consequences obtain from compressive strength exemplify polymeric progression in geopolymer with daylight curing and cement concrete with water curing treatment. The geopolymer concrete specimens are cured under daylight warmth. Figure 3.10 & 3.11 shows the temperature grade of the month February for the province roughly sivakasi. The highest average warmth was 33ºC and the minimum average warmth is 20ºC Table 4.1 & figure 4.1 shows compressive strength of the geopolymer concrete specimen were veteran in unusual days.(3,7,14,21,28).Table 4.2 & figure 4.2 shows compressive strength of the cement concrete with M25 rank specimens were tested in unusual days (3,7,14,21,28).Figure 4.3 Shows strength comparison of geopolymer solid and cement concrete 4, CONCLUSION From our assessment fallout, we experimental that the geopolymer concrete attains the compressive strength without hydro-curing. In handy, oven curing is not suitable during construction and is uneconomical. To overcome these difficulties, we fancy the daylight curing. While compare to the hot air oven therapeutic and steam curing, the GPC specimens attains the probable compressive strength under daylight curing and it is further beneficial. The M25 position geopolymer concrete attain its target strength within 14 days of daylight curing with full abolition of cement and water curing. REFERENCES [1] B.Vijaya Rangan, Low-Calcium Fly Ash-Based Geopolymer Concrete; 2010. [2] P.Nath,P.K.Sarker (Department of civil engineering, curtain university,kent street,WA,6102, Australia.) Testing days Compressive strength (N/mm2) 3 10.66 7 20.88 14 30.66 21 32.89 28 38.22
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 7791 [3] Djwantoro Hardjito et al. conducted study of on the “Development Of Fly Ash –Based Geopoymer Concrete” (ACI materials journal V 101 NO 6 / November - December 2004) [4] N A Lloyd, B V Rangan- Geopolymer Concrete:A Review of Development and Opportunities; Our World In Concrete & Structures [5] R. Anuradha, V. Sreevidya,R. Venkatasubramani,and B.V. Rangan-Modified Guidelines For Geopolymer Concrete Mix Design Using Indian Standard; Asian Journal Of Civil Engineering (Building And Housing) Vol. 13, Pages 353-364. [6] IS 10262 -2009 “IS Method of Mix Design”, Bureau of Indian Standards, New Delhi. IS 383: 1970 “Specification for coarse and fine aggregates from natural source for concrete”. [7] IS 516 -1959 “Methods of Tests for strength of concrete”, Bureau of Indian Standards, New Delhi.
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