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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 706
An Experimental Study on Strength of concrete using GGBS and
Alcofine
Surendra . B.V1, Rajendra T N2
1,2Associate Professor, Department of civil Engineering
New Horizon college of Engineering, Bengaluru, Karnataka, India 560103
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – The utilization of supplementary cementitious
materials is well accepted because of the several
improvements possible in the concrete composites and due
to the overall economy. An experimental study has been
performed to evaluate compressive strength , split tensile
strength and flexural strength of hardened concrete by
partially replacing the cement by 30% of GGBS and various
percentages of alccofine (10%, 20% & 30%) for M20
concrete. Compressive strength,tensilestrengthandflexural
strength are compared with those of concretepreparedwith
OPC. The test results indicate that it is possible to produce
concrete replacing cement partially with GGBS and
ALCCOFINE
Key Words: Cement, concrete, GGBS,ALCCOFINE,
Compressive Strength, Split tensile strength. Flexural
strength.
1. INTRODUCTION
High Performance concrete is a concrete specially
designed to meet the combinations of strength and
durability requirementsthatcannotbeachievedroutinelyby
using conventional constituents and normal mixing, this
leads to examine the admixtures to improve the
performance of the concrete.
A lot of research and modificationsare beingcarried
out to produce concrete with desired characteristics, since
the usage of concrete is next only to water. With the
advancement of technology and increased field of
application of concrete and mortars, the strength,
workability, durability and other characteristics of the
ordinary concrete needed modification to make it more
suitable for various situations. The cost of concrete is
attributed to the cost of its ingredients. The ingredients
which are becoming scarce and expensive, has lead to the
usage of economically alternative materials. Ground
granulated blast slag (GGBS) has been usedasa replacement
for OPC since this material has both the strength and
durability enhancing characteristics of concrete. Apart from
that it also has a lower heat of hydration generation, hence
generating less heat during concrete production and curing.
Alcofine is a specially processed product based on slag of
high glass content with high reactivity obtained through the
process of controlled granulation. Due to its unique
chemistry and ultrafine particle size, it leads to reduced
water demand for a given workability.
2. MATERIALS AND METHODS
2.1. Materials
2.1.1 Cement: Ordinary Portland cement of 43 grade
confirming to Indian Standards was used in the present
investigation and the specific gravity of the sample was
evaluated. The results have been tabulated in table2.1.
2.1.2 Fine aggregates: River Sand offinenessmodulus3.65,
conforming to zone III was used in the present investigation
and the specific gravity of the sample was evaluated. The
results have been tabulated in table2.1.
2.1.3 Coarse aggregates: Crushed granite with fineness
modulus 6.9 having size between 20 mm and 4.75 mm was
used in the present investigation and the specific gravity of
the sample was evaluated. The results have been tabulated
in table 2.1.
2.1.4 Water: Drinking water was used for the experimental
study.
2.1.5 GGBS: It is a by-product of the iron manufacturing
industry. Its production requires less energy as compared
with the energy needed for the production of the Portland
cement. The replacement of the Portland cement will leadto
significant reduction in carbon dioxide gas emission.
2.1.6 Alcofine It is also used as a supplementary
cementations material having bulk density in the range of
700-900kg/m3 and fineness > 12000 cm2/g.
Table 2.1: Significant properties of materials used
Materials Specific gravity
Cement 3.14
Fine aggregates 2.61
Coarse aggregates 2.67
GGBS 3.44
Alcofine 2.9
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 707
Table 2.2: Chemical Composition of GGBS & Alcofine
Major Minerals Percentage in
GGBS Alcofine
Lime (Cao) 32.4 63
Silica (SiO2) 34.06 22
Alumina (Al2O3) 18.08 5.3
Iron oxide (Fe2O3) 0.70 4.0
Magnesium oxide
(MgO)
10.75 1.2
Sodium oxide (Na2O) 0.31 -
Potassium oxide(K2O) 0.980 -
Sulphur tri-oxide (SO3) 0.850 2.2
2.2 Mix Proportion
M20 grade of concrete was considered for the
present study. The proportion of ingredients was
determined in compliance with IS 10262-2009. The various
mix proportions for conventional concrete (Control
specimen) as well as GGBS and Alcofine based concrete
presented in Table2.3.
Table 2.3: M40 Mix proportion
MixProportion
Cementcontent
(Kg/m3)
GGBS
(Kg/m3)
Alcofine(Kg/m3)
F.A(Kg/m3)
C.A(Kg/m3)
W/C
Control
specimen
438 ……. ……. 694 1028 0.45
GGBS
30%
Alcofine
0%
307 131 ----- 694 1028 0.45
GGBS
30%
Alcofine
10%
276 131 31 694 1028 0.45
GGBS30%
Alcofine
245 131 62 694 1028 0.45
20%
GGBS30%
Alcofine
30%
214 131 93 694 1028 0.45
3. Experimental Program
The experimental program consistedofcastingand
testing of M20 grade concrete specimens of cube (150 mm)
and cylinder (150 X 300 mm).
3.2 Compressive strength
Six numbers of cubes were cast for each mix and
tested using 200T capacity Compression Testing Machine
(CTM).
3.3 Split Tensile strength
Six numbers of cylinders were cast for eachmixand
tested using 200T capacity Compression Testing Machine
(CTM).
3.4 Flexural Strength
Six numbers of beamswere cast for each mix and
tested using 200T capacity Compression Testing Machine
with suitable set up.(CTM).
4. Results and discussions
4.1 Compressive strength: The compressivestrength
was determined after normal curing for 7 days and 28
days. The results are presented in Table 4.1 and are
also depicted graphically in figure 4.1.
Table 4.1 Compressive Strength Test results
Specifications
Compressive strength
(N/mm2)
7
days
28 days
Control
specimen
19.18 28.26
GGBS 30%
Alcofine 0%
23.77 34.09
GGBS 30%
Alcofine 10%
25.10 34.58
GGBS 30%
Alcofine 20%
24.48 35.05
GGBS 30%
Alcofine 30%
25.45 35.79
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 708
Fig. 4.1 Compressive strength test results
Table 4.2 Flexural Strength Test results
Specifications
Flexural strength
(N/mm2)
7 days 28 days
Control
specimen
1.56 3.17
GGBS 30%
Alcofine 0%
2.82 3.43
GGBS 30%
Alcofine 10%
2.84 3.46
GGBS 30%
Alcofine 20%
2.89 3.50
GGBS 30%
Alcofine 30%
2.94 3.53
Fig. 4.2 Flexural Strength Test results
4.2 Flexural strength
The flexural strength was determined after normal curing
for 7 and 28 days. The results are presented in Table 4.2.
and are also depicted graphically in figure 4.2.
4.3 Split Tensile strength
The split tensile strength was determined after normal
curing for 28 days. The results are presented in Table 4.3.
and are also depicted graphically in figure 4.1.
Table 4.3 Split tensile test results
Specifications
28 days Split
Tensile Strength
(N/mm2)
Control specimen 2.89
GGBS 30% Alcofine
0%
3.25
GGBS 30% Alcofine
10%
3.76
GGBS 30% Alcofine
20%
3.87
GGBS 30% Alcofine
30%
3.95
Fig. 4.3 Split tensile Strength test results
It is observed from the From the graph andtable,
that all the three the strength parameters considered
increase with replacement of cement by alcofine and GGBS.
With the constant proportion (30%) of GGBS and with
varying % of alcofine from 0-30%, the following
observations are noted.
 Compressive strength increased from 20% to 26%
 Flexural strength increased from 8% to 11%
 Split tensile strength increased from 12% to 36%
5. Conclusions
It can be concluded that,
The compressive strength, Flexural
strength and split tensile strength increases with
the replacement of cement by GGBS and alcofine.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 709
This can be attributed because of th
hydraulic as well as pozzolonic properties of
alcofine & GGBS and due to better compaction
because of the use of alcofine.
REFERENCES
1. Pazhani.K., Jeyaraj.R, “Study On Durability Of High
Performance Concrete With Industrial Wastes”
Applied Technologies & Innovations ,Volume 2,
Issue 2, August 2010 ,19-28
2. J.J. Brooks, M.A. Megat Johari, M. Mazloom, “Effect
Of Admixtures On The Setting Times Of High-
Strength Concrete” Cement & Concrete Composites
22 (2000), 293-301
3. G.J. Osborne, “Durability Of Portland Blast-Furnace
Slag Cement Concrete” Cement And Concrete
Composites 21 (1999), 11-21
4. S. Pavía And E. Condren , ” Study Of The Durability
Of OPC Versus Ggbs Concrete OnExposureToSilage
Effluent” Journal Of Materials In Civil Engineering
Asce, April 2008, 313-319.
5. Darren T.Y. Lim; Da Xu; B. Sabet Divsholi ; B.
Kondraivendhan and Susanto Teng, “Effect Of Ultra
Fine Slag Replacement On Durability And
Mechanical Properties Of High Strength Concrete”
36th Conference On Our World In Concrete &
Structures, August 2011.
6. N. Arreshvhina, Z. Fadhadli, H. Mohd Warid, A.H.
Zuhairy, Roswadi, “Microstructural Behavior Of
Aerated Concrete Containing High Volume Of
GGBFS” Asia-Pacific Structural Engineering And
Construction Conference (APSEC 2006),September
2006.
7. Nagabhushana1 And H. Sharada Bai, “Use Of
Crushed Rock Powder As Replacement Of Fine
Aggregate In Mortar And Concrete” Indian Journal
Of Science And Technology Vol. 4 No. 8 (Aug 2011),
917-922.
8. Appukutty P. , MurugesanR,“SubstitutionOfQuarry
Dust To Sand For Mortar In Brick Masonry Works”
International Journal On DesignAndManufacturing
Technologies, Vol.3, No.1, January 2009, 59-62.
9. Venu Malagavelli And P. N. Rao, “High Performance
Concrete WithGGGBSAndRoboSand”International
Journal Of Engineering ScienceAndTechnologyVol.
2(10), 2010, 5107-5113.
10. Indian Standards 10262 – 2009: Recommended
Guidelines for Concrete Mix Design.
11. Indian Standards 456 – 2000: Plain and Reinforced
Concrete Code of Practice.
12. Specifications 23 – Specification for the concrete
Mix designs.
13. Indian Standards 2386 – 1963: Methods of Test for
Aggregates for Concrete.
14. Indian Standards 383 – 1970: Specification for
Coarse and fine Aggregates from Natural Sources
for Concrete (Second revision).
15. Indian Standards 455 – 1989: Portland Slag
Cement-Specification.
16. Indian Standards 1199 – 1959: Indian Standard
Methods of Sampling And Analysis of Concrete.
17. Indian Standards 12089-1987: Specification for
Granulated Slag For The Manufacture Of Portland
Slag Cement.
18. Indian Standards 12269-1987: Specification for 53
Grade Ordinary Portland Cement.
BIOGRAPHY
Surendra B V (M.E, (PhD)).
Associate Professor
Rajendra T N (M. Tec h)
Assistant Professor.

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An Experimental Study on Strength of Concrete using GGBS and Alcofine

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 706 An Experimental Study on Strength of concrete using GGBS and Alcofine Surendra . B.V1, Rajendra T N2 1,2Associate Professor, Department of civil Engineering New Horizon college of Engineering, Bengaluru, Karnataka, India 560103 ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – The utilization of supplementary cementitious materials is well accepted because of the several improvements possible in the concrete composites and due to the overall economy. An experimental study has been performed to evaluate compressive strength , split tensile strength and flexural strength of hardened concrete by partially replacing the cement by 30% of GGBS and various percentages of alccofine (10%, 20% & 30%) for M20 concrete. Compressive strength,tensilestrengthandflexural strength are compared with those of concretepreparedwith OPC. The test results indicate that it is possible to produce concrete replacing cement partially with GGBS and ALCCOFINE Key Words: Cement, concrete, GGBS,ALCCOFINE, Compressive Strength, Split tensile strength. Flexural strength. 1. INTRODUCTION High Performance concrete is a concrete specially designed to meet the combinations of strength and durability requirementsthatcannotbeachievedroutinelyby using conventional constituents and normal mixing, this leads to examine the admixtures to improve the performance of the concrete. A lot of research and modificationsare beingcarried out to produce concrete with desired characteristics, since the usage of concrete is next only to water. With the advancement of technology and increased field of application of concrete and mortars, the strength, workability, durability and other characteristics of the ordinary concrete needed modification to make it more suitable for various situations. The cost of concrete is attributed to the cost of its ingredients. The ingredients which are becoming scarce and expensive, has lead to the usage of economically alternative materials. Ground granulated blast slag (GGBS) has been usedasa replacement for OPC since this material has both the strength and durability enhancing characteristics of concrete. Apart from that it also has a lower heat of hydration generation, hence generating less heat during concrete production and curing. Alcofine is a specially processed product based on slag of high glass content with high reactivity obtained through the process of controlled granulation. Due to its unique chemistry and ultrafine particle size, it leads to reduced water demand for a given workability. 2. MATERIALS AND METHODS 2.1. Materials 2.1.1 Cement: Ordinary Portland cement of 43 grade confirming to Indian Standards was used in the present investigation and the specific gravity of the sample was evaluated. The results have been tabulated in table2.1. 2.1.2 Fine aggregates: River Sand offinenessmodulus3.65, conforming to zone III was used in the present investigation and the specific gravity of the sample was evaluated. The results have been tabulated in table2.1. 2.1.3 Coarse aggregates: Crushed granite with fineness modulus 6.9 having size between 20 mm and 4.75 mm was used in the present investigation and the specific gravity of the sample was evaluated. The results have been tabulated in table 2.1. 2.1.4 Water: Drinking water was used for the experimental study. 2.1.5 GGBS: It is a by-product of the iron manufacturing industry. Its production requires less energy as compared with the energy needed for the production of the Portland cement. The replacement of the Portland cement will leadto significant reduction in carbon dioxide gas emission. 2.1.6 Alcofine It is also used as a supplementary cementations material having bulk density in the range of 700-900kg/m3 and fineness > 12000 cm2/g. Table 2.1: Significant properties of materials used Materials Specific gravity Cement 3.14 Fine aggregates 2.61 Coarse aggregates 2.67 GGBS 3.44 Alcofine 2.9
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 707 Table 2.2: Chemical Composition of GGBS & Alcofine Major Minerals Percentage in GGBS Alcofine Lime (Cao) 32.4 63 Silica (SiO2) 34.06 22 Alumina (Al2O3) 18.08 5.3 Iron oxide (Fe2O3) 0.70 4.0 Magnesium oxide (MgO) 10.75 1.2 Sodium oxide (Na2O) 0.31 - Potassium oxide(K2O) 0.980 - Sulphur tri-oxide (SO3) 0.850 2.2 2.2 Mix Proportion M20 grade of concrete was considered for the present study. The proportion of ingredients was determined in compliance with IS 10262-2009. The various mix proportions for conventional concrete (Control specimen) as well as GGBS and Alcofine based concrete presented in Table2.3. Table 2.3: M40 Mix proportion MixProportion Cementcontent (Kg/m3) GGBS (Kg/m3) Alcofine(Kg/m3) F.A(Kg/m3) C.A(Kg/m3) W/C Control specimen 438 ……. ……. 694 1028 0.45 GGBS 30% Alcofine 0% 307 131 ----- 694 1028 0.45 GGBS 30% Alcofine 10% 276 131 31 694 1028 0.45 GGBS30% Alcofine 245 131 62 694 1028 0.45 20% GGBS30% Alcofine 30% 214 131 93 694 1028 0.45 3. Experimental Program The experimental program consistedofcastingand testing of M20 grade concrete specimens of cube (150 mm) and cylinder (150 X 300 mm). 3.2 Compressive strength Six numbers of cubes were cast for each mix and tested using 200T capacity Compression Testing Machine (CTM). 3.3 Split Tensile strength Six numbers of cylinders were cast for eachmixand tested using 200T capacity Compression Testing Machine (CTM). 3.4 Flexural Strength Six numbers of beamswere cast for each mix and tested using 200T capacity Compression Testing Machine with suitable set up.(CTM). 4. Results and discussions 4.1 Compressive strength: The compressivestrength was determined after normal curing for 7 days and 28 days. The results are presented in Table 4.1 and are also depicted graphically in figure 4.1. Table 4.1 Compressive Strength Test results Specifications Compressive strength (N/mm2) 7 days 28 days Control specimen 19.18 28.26 GGBS 30% Alcofine 0% 23.77 34.09 GGBS 30% Alcofine 10% 25.10 34.58 GGBS 30% Alcofine 20% 24.48 35.05 GGBS 30% Alcofine 30% 25.45 35.79
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 708 Fig. 4.1 Compressive strength test results Table 4.2 Flexural Strength Test results Specifications Flexural strength (N/mm2) 7 days 28 days Control specimen 1.56 3.17 GGBS 30% Alcofine 0% 2.82 3.43 GGBS 30% Alcofine 10% 2.84 3.46 GGBS 30% Alcofine 20% 2.89 3.50 GGBS 30% Alcofine 30% 2.94 3.53 Fig. 4.2 Flexural Strength Test results 4.2 Flexural strength The flexural strength was determined after normal curing for 7 and 28 days. The results are presented in Table 4.2. and are also depicted graphically in figure 4.2. 4.3 Split Tensile strength The split tensile strength was determined after normal curing for 28 days. The results are presented in Table 4.3. and are also depicted graphically in figure 4.1. Table 4.3 Split tensile test results Specifications 28 days Split Tensile Strength (N/mm2) Control specimen 2.89 GGBS 30% Alcofine 0% 3.25 GGBS 30% Alcofine 10% 3.76 GGBS 30% Alcofine 20% 3.87 GGBS 30% Alcofine 30% 3.95 Fig. 4.3 Split tensile Strength test results It is observed from the From the graph andtable, that all the three the strength parameters considered increase with replacement of cement by alcofine and GGBS. With the constant proportion (30%) of GGBS and with varying % of alcofine from 0-30%, the following observations are noted.  Compressive strength increased from 20% to 26%  Flexural strength increased from 8% to 11%  Split tensile strength increased from 12% to 36% 5. Conclusions It can be concluded that, The compressive strength, Flexural strength and split tensile strength increases with the replacement of cement by GGBS and alcofine.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 709 This can be attributed because of th hydraulic as well as pozzolonic properties of alcofine & GGBS and due to better compaction because of the use of alcofine. REFERENCES 1. Pazhani.K., Jeyaraj.R, “Study On Durability Of High Performance Concrete With Industrial Wastes” Applied Technologies & Innovations ,Volume 2, Issue 2, August 2010 ,19-28 2. J.J. Brooks, M.A. Megat Johari, M. Mazloom, “Effect Of Admixtures On The Setting Times Of High- Strength Concrete” Cement & Concrete Composites 22 (2000), 293-301 3. G.J. Osborne, “Durability Of Portland Blast-Furnace Slag Cement Concrete” Cement And Concrete Composites 21 (1999), 11-21 4. S. Pavía And E. Condren , ” Study Of The Durability Of OPC Versus Ggbs Concrete OnExposureToSilage Effluent” Journal Of Materials In Civil Engineering Asce, April 2008, 313-319. 5. Darren T.Y. Lim; Da Xu; B. Sabet Divsholi ; B. Kondraivendhan and Susanto Teng, “Effect Of Ultra Fine Slag Replacement On Durability And Mechanical Properties Of High Strength Concrete” 36th Conference On Our World In Concrete & Structures, August 2011. 6. N. Arreshvhina, Z. Fadhadli, H. Mohd Warid, A.H. Zuhairy, Roswadi, “Microstructural Behavior Of Aerated Concrete Containing High Volume Of GGBFS” Asia-Pacific Structural Engineering And Construction Conference (APSEC 2006),September 2006. 7. Nagabhushana1 And H. Sharada Bai, “Use Of Crushed Rock Powder As Replacement Of Fine Aggregate In Mortar And Concrete” Indian Journal Of Science And Technology Vol. 4 No. 8 (Aug 2011), 917-922. 8. Appukutty P. , MurugesanR,“SubstitutionOfQuarry Dust To Sand For Mortar In Brick Masonry Works” International Journal On DesignAndManufacturing Technologies, Vol.3, No.1, January 2009, 59-62. 9. Venu Malagavelli And P. N. Rao, “High Performance Concrete WithGGGBSAndRoboSand”International Journal Of Engineering ScienceAndTechnologyVol. 2(10), 2010, 5107-5113. 10. Indian Standards 10262 – 2009: Recommended Guidelines for Concrete Mix Design. 11. Indian Standards 456 – 2000: Plain and Reinforced Concrete Code of Practice. 12. Specifications 23 – Specification for the concrete Mix designs. 13. Indian Standards 2386 – 1963: Methods of Test for Aggregates for Concrete. 14. Indian Standards 383 – 1970: Specification for Coarse and fine Aggregates from Natural Sources for Concrete (Second revision). 15. Indian Standards 455 – 1989: Portland Slag Cement-Specification. 16. Indian Standards 1199 – 1959: Indian Standard Methods of Sampling And Analysis of Concrete. 17. Indian Standards 12089-1987: Specification for Granulated Slag For The Manufacture Of Portland Slag Cement. 18. Indian Standards 12269-1987: Specification for 53 Grade Ordinary Portland Cement. BIOGRAPHY Surendra B V (M.E, (PhD)). Associate Professor Rajendra T N (M. Tec h) Assistant Professor.