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WIND FARM
PLANNING
AND
COMMISSIONING
PRESENTED BY:-
Preet Patel
IEP -2018
Contents:
• Wind Farm
• Wind Farm Design
• Optimization of Energy Production
• Visual Influence
• Noise
• Turbine Loads
• Infrastructure
• Civil Works
• Electrical Works
• SCADA
• Cost
• Commissioning, Operation and Maintenance
• Tests 2
Wind Farm
• A wind farm is a group of wind turbines
in the same location used to produce
electricity.
• A large wind farm may consist of several
hundred individual wind turbines and
cover an extended area of hundreds of
square miles, but the land between the
turbines may be used for agricultural or
other purposes.
• A wind farm can also be located
offshore.
• Picture shows onshore and offshore
construction of wind farm.
3
Wind Farm Design: Planning and Commissioning
Once a site has been identified and a decision taken to invest in its development,
the wind farm design process begins.
A first task is to define the constraints on the development:
1. Maximum installed capacity (due to grid connection etc.)
2. Site boundary
3. ‘ Set back’ – from roads, dwellings, overhead lines, and so on
4. Environmental constraints
5. Location of noise-sensitive dwellings and assessment criteria
6. Location of visually-sensitive viewpoints
7. Location of dwellings that may be affected by flickering shadows cast by rotating blades
8. Turbine minimum spacings, as defined by the turbine supplier
9. Constraints associated with communications signals.
4
Optimization of Energy Production
• Once the wind farm constraints are defined, the layout of the wind farm can be
optimized – also called wind farm ‘micro-siting’.
• For most projects, the economics are substantially more sensitive to changes in
energy production than infrastructure costs. It is therefore appropriate to use
energy production as the dominant design parameter.
• The detailed design of the wind farm is facilitated by the use of wind farm design
tools (WFDT). There are several commercially available, and others that are
research tools.
• Once an appropriate analysis of the wind regime at the site has been undertaken,
a model is set up that can be used to design the layout, predict the energy
production, and address environmental issues.
5
6
Visual Influence
• In many countries the visual influence of a wind farm
on the landscape is an important issue, especially in
regions with high population density. The use of
computational design tools allows the zone of visual
influence (ZVI), or visibility footprint, to be calculated.
• ‘Visual influence’ is the term used for the visibility of the wind turbines from the
surrounding area.
• In some surroundings, a regular area or straight line may be preferable
compared to an irregular layout.
7
Noise
• In densely populated countries, noise can sometimes be a limiting factor for the
capacity that can be installed on any particular site.
• Noise produced by operating turbines has been significantly reduced in recent
years by manufacturers, but is still a constraint.
• Turbine manufacturers may provide noise characteristic certificates.
• The internationally recognized standard typically referred to is ‘Wind turbine
generator systems: Acoustic noise measurement techniques’ (IEC 61400 Part 11
of 2003).
• The results are then compared with the acceptable levels, often defined in
national legislation.
• Turbine manufacturers could also provide a warranty for the noise produced by
the turbines.
8
Turbine Loads
• In order to ensure that the turbines are not being
used outside their design conditions, the minimum
acceptable turbine spacing should be obtained
from the turbine supplier and adhered to.
• This is strongly dependent on the nature of the
terrain and the wind rose for a site. If turbines are
spaced closer than five rotor diameters (5D) it is
likely that unacceptably high wake losses will
result.
• Separately from the issue of turbine spacing,
turbine loads are also affected by ‘natural’
turbulence caused by obstructions, topography,
surface roughness and thermal effects, as well as
extreme winds.
9
Infrastructure
• The wind farm infrastructure consists of civil works – such as roads and drainage,
wind turbine, met mast foundations and buildings housing electrical switchgear –
and electrical works such as equipment at the point of connection (POC),
underground cable networks and/or overhead lines forming radial ‘feeder’
circuits to strings of wind turbines, switchgear for protection and disconnection
of the feeder circuits, and transformers and switchgear associated with individual
turbines (although this is now commonly located within the turbine and is
supplied by the turbine supplier).
• The civil and electrical works, often referred to as the ‘balance of plant’ (BOP),
are often designed and installed by a contractor or contractors separate from the
turbine supplier.
• The turbine supplier usually provides the SCADA system.
10
Civil Works
• The foundations must be adequate to support the turbine under extreme loads.
Normally the design load condition for the foundations is the extreme ‘once in 50
years’ wind speed.
• A typical foundation will be perhaps 13 meters across, a hexagonal form and
might be 1–2 meters deep. It will be made from reinforced concrete. The
construction time can easily be less than a week.
• It is necessary to ensure that the roads, foundations and drainage do not affect
the hydrology.
• For upland sites, it is often beneficial to locate the control building and substation
in a sheltered location. This also reduces visual impact.
11
Electrical Works
• The turbines are interconnected by a medium voltage (MV) electrical network, in
the range 10–35 kV. In most cases this network consists of underground cables,
but in some locations and some countries overhead lines on wooden poles are
adopted. This is cheaper but creates greater visual influence. Overhead wooden
pole lines can also restrict the movement and use of cranes.
• It is necessary for each turbine to have a transformer to step up to medium
voltage, and associated switchgear. This equipment can be located outside the
base of each turbine, sometimes termed ‘Pad Mount transformers’.
• However, many turbines now include a transformer as part of the turbine supply.
In these cases the turbine terminal voltage will be medium tension and can
connect directly to the farm network.
12
Pad Mount transformers
13
SCADA & Instruments
• A vital element of the wind farm is the SCADA system. This system acts as a
‘Nerve Centre’ for the project. It connects the individual turbines, the substation
and meteorological stations to a central computer. This computer and the
associated communication system allow the operator to supervise the behavior
of all the wind turbines and also the wind farm as a whole.
• The SCADA system also has to implement any requirements in the connection
agreement to control reactive power production, to contribute to network
voltage or frequency control, or to limit power output in response to instructions
from the network operator.
• The SCADA computer communicates with the turbines via a communications
network, which almost always uses optical fibers. Often the fiber-optic cables are
installed by the electrical contractor, then tested and terminated by the SCADA
supplier.
14
SCADA system
Nerve Centre
Costs
• Wind farm costs are largely determined by two factors: the complexity of the site and
the likely extreme loads. The site may be considered complex if the ground conditions
are difficult – hard rock or very wet or boggy ground.
• A very windy site with high extreme loads will result in a more expensive civil
infrastructure as well as a higher specification for the turbines.
• The cost of the grid connection may also be important.
• Grid connection costs are affected by the distance to a suitable network connection
point, the voltage level of the existing network, and the network operator’s principles
for charging for connections and for the use of the electricity system.
15
Commissioning, Operation & Maintenance
• Once construction is complete, commissioning will begin. The definition of
‘Commissioning’ is not standardized, but generally covers all activities after all
components of the wind turbine are installed.
• Commissioning of an individual turbine can take more than two days with experienced
staff.
• Commissioning will usually involve standard tests for the electrical infrastructure as well
as the turbine, and inspection of routine civil engineering quality records.
• Careful testing at this stage is vital if a good quality wind farm is to be delivered and
maintained.
• After commissioning, the wind farm will be handed over to the operations and
maintenance crew. A typical crew will consist of two people for every 20 to 30 turbines in
a wind farm. 16
• For smaller wind farms there may not be a dedicated O&M crew but
arrangements will be made for regular visits from a regional team.
• Typical routine maintenance time for a modern wind turbine is 40 hours per year.
• The building permits obtained in order to allow the construction of the wind farm
may have some ongoing environmental reporting requirements, for example the
monitoring of noise, avian activity, or other flora or fauna issues.
• Therefore, in addition to the obvious operations and maintenance activity, there
is often a management role to perform in parallel.
17
Tests include in Commissioning of Wind Farm
WIND TURBINE GENERATOR (WTG) TEST:
• Site Acceptance Tests (SAT)
• Commissioning Tests (CT)
The Commissioning Test includes the following:
• 6 hour test run with the generator connected to the grid.
• Demonstration of WTG vibration level below acceptable level.
• Test of trip function when WTG is generating and grid loss occurs.
• Test of over speed trip of each WTG.
• Test of yaw drives.
• Test of Power Measurement System.
• Verification of settings for electrical protection relays .
18
Reference:
• https://corporate.vattenfall.se/globalassets/sverige/om-vattenfall/om-
oss/var-verksamhet/vindkraft/lillgrund/testing_and_commissioning.
• https://www.renewableenergyworld.com/articles/print/volume-
12/issue-2/wind-power/wind-farm-design-planning-research-and-
commissioning.html.
19
THANK YOU

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Wind farm planning and commissioning

  • 2. Contents: • Wind Farm • Wind Farm Design • Optimization of Energy Production • Visual Influence • Noise • Turbine Loads • Infrastructure • Civil Works • Electrical Works • SCADA • Cost • Commissioning, Operation and Maintenance • Tests 2
  • 3. Wind Farm • A wind farm is a group of wind turbines in the same location used to produce electricity. • A large wind farm may consist of several hundred individual wind turbines and cover an extended area of hundreds of square miles, but the land between the turbines may be used for agricultural or other purposes. • A wind farm can also be located offshore. • Picture shows onshore and offshore construction of wind farm. 3
  • 4. Wind Farm Design: Planning and Commissioning Once a site has been identified and a decision taken to invest in its development, the wind farm design process begins. A first task is to define the constraints on the development: 1. Maximum installed capacity (due to grid connection etc.) 2. Site boundary 3. ‘ Set back’ – from roads, dwellings, overhead lines, and so on 4. Environmental constraints 5. Location of noise-sensitive dwellings and assessment criteria 6. Location of visually-sensitive viewpoints 7. Location of dwellings that may be affected by flickering shadows cast by rotating blades 8. Turbine minimum spacings, as defined by the turbine supplier 9. Constraints associated with communications signals. 4
  • 5. Optimization of Energy Production • Once the wind farm constraints are defined, the layout of the wind farm can be optimized – also called wind farm ‘micro-siting’. • For most projects, the economics are substantially more sensitive to changes in energy production than infrastructure costs. It is therefore appropriate to use energy production as the dominant design parameter. • The detailed design of the wind farm is facilitated by the use of wind farm design tools (WFDT). There are several commercially available, and others that are research tools. • Once an appropriate analysis of the wind regime at the site has been undertaken, a model is set up that can be used to design the layout, predict the energy production, and address environmental issues. 5
  • 6. 6
  • 7. Visual Influence • In many countries the visual influence of a wind farm on the landscape is an important issue, especially in regions with high population density. The use of computational design tools allows the zone of visual influence (ZVI), or visibility footprint, to be calculated. • ‘Visual influence’ is the term used for the visibility of the wind turbines from the surrounding area. • In some surroundings, a regular area or straight line may be preferable compared to an irregular layout. 7
  • 8. Noise • In densely populated countries, noise can sometimes be a limiting factor for the capacity that can be installed on any particular site. • Noise produced by operating turbines has been significantly reduced in recent years by manufacturers, but is still a constraint. • Turbine manufacturers may provide noise characteristic certificates. • The internationally recognized standard typically referred to is ‘Wind turbine generator systems: Acoustic noise measurement techniques’ (IEC 61400 Part 11 of 2003). • The results are then compared with the acceptable levels, often defined in national legislation. • Turbine manufacturers could also provide a warranty for the noise produced by the turbines. 8
  • 9. Turbine Loads • In order to ensure that the turbines are not being used outside their design conditions, the minimum acceptable turbine spacing should be obtained from the turbine supplier and adhered to. • This is strongly dependent on the nature of the terrain and the wind rose for a site. If turbines are spaced closer than five rotor diameters (5D) it is likely that unacceptably high wake losses will result. • Separately from the issue of turbine spacing, turbine loads are also affected by ‘natural’ turbulence caused by obstructions, topography, surface roughness and thermal effects, as well as extreme winds. 9
  • 10. Infrastructure • The wind farm infrastructure consists of civil works – such as roads and drainage, wind turbine, met mast foundations and buildings housing electrical switchgear – and electrical works such as equipment at the point of connection (POC), underground cable networks and/or overhead lines forming radial ‘feeder’ circuits to strings of wind turbines, switchgear for protection and disconnection of the feeder circuits, and transformers and switchgear associated with individual turbines (although this is now commonly located within the turbine and is supplied by the turbine supplier). • The civil and electrical works, often referred to as the ‘balance of plant’ (BOP), are often designed and installed by a contractor or contractors separate from the turbine supplier. • The turbine supplier usually provides the SCADA system. 10
  • 11. Civil Works • The foundations must be adequate to support the turbine under extreme loads. Normally the design load condition for the foundations is the extreme ‘once in 50 years’ wind speed. • A typical foundation will be perhaps 13 meters across, a hexagonal form and might be 1–2 meters deep. It will be made from reinforced concrete. The construction time can easily be less than a week. • It is necessary to ensure that the roads, foundations and drainage do not affect the hydrology. • For upland sites, it is often beneficial to locate the control building and substation in a sheltered location. This also reduces visual impact. 11
  • 12. Electrical Works • The turbines are interconnected by a medium voltage (MV) electrical network, in the range 10–35 kV. In most cases this network consists of underground cables, but in some locations and some countries overhead lines on wooden poles are adopted. This is cheaper but creates greater visual influence. Overhead wooden pole lines can also restrict the movement and use of cranes. • It is necessary for each turbine to have a transformer to step up to medium voltage, and associated switchgear. This equipment can be located outside the base of each turbine, sometimes termed ‘Pad Mount transformers’. • However, many turbines now include a transformer as part of the turbine supply. In these cases the turbine terminal voltage will be medium tension and can connect directly to the farm network. 12 Pad Mount transformers
  • 13. 13
  • 14. SCADA & Instruments • A vital element of the wind farm is the SCADA system. This system acts as a ‘Nerve Centre’ for the project. It connects the individual turbines, the substation and meteorological stations to a central computer. This computer and the associated communication system allow the operator to supervise the behavior of all the wind turbines and also the wind farm as a whole. • The SCADA system also has to implement any requirements in the connection agreement to control reactive power production, to contribute to network voltage or frequency control, or to limit power output in response to instructions from the network operator. • The SCADA computer communicates with the turbines via a communications network, which almost always uses optical fibers. Often the fiber-optic cables are installed by the electrical contractor, then tested and terminated by the SCADA supplier. 14 SCADA system Nerve Centre
  • 15. Costs • Wind farm costs are largely determined by two factors: the complexity of the site and the likely extreme loads. The site may be considered complex if the ground conditions are difficult – hard rock or very wet or boggy ground. • A very windy site with high extreme loads will result in a more expensive civil infrastructure as well as a higher specification for the turbines. • The cost of the grid connection may also be important. • Grid connection costs are affected by the distance to a suitable network connection point, the voltage level of the existing network, and the network operator’s principles for charging for connections and for the use of the electricity system. 15
  • 16. Commissioning, Operation & Maintenance • Once construction is complete, commissioning will begin. The definition of ‘Commissioning’ is not standardized, but generally covers all activities after all components of the wind turbine are installed. • Commissioning of an individual turbine can take more than two days with experienced staff. • Commissioning will usually involve standard tests for the electrical infrastructure as well as the turbine, and inspection of routine civil engineering quality records. • Careful testing at this stage is vital if a good quality wind farm is to be delivered and maintained. • After commissioning, the wind farm will be handed over to the operations and maintenance crew. A typical crew will consist of two people for every 20 to 30 turbines in a wind farm. 16
  • 17. • For smaller wind farms there may not be a dedicated O&M crew but arrangements will be made for regular visits from a regional team. • Typical routine maintenance time for a modern wind turbine is 40 hours per year. • The building permits obtained in order to allow the construction of the wind farm may have some ongoing environmental reporting requirements, for example the monitoring of noise, avian activity, or other flora or fauna issues. • Therefore, in addition to the obvious operations and maintenance activity, there is often a management role to perform in parallel. 17
  • 18. Tests include in Commissioning of Wind Farm WIND TURBINE GENERATOR (WTG) TEST: • Site Acceptance Tests (SAT) • Commissioning Tests (CT) The Commissioning Test includes the following: • 6 hour test run with the generator connected to the grid. • Demonstration of WTG vibration level below acceptable level. • Test of trip function when WTG is generating and grid loss occurs. • Test of over speed trip of each WTG. • Test of yaw drives. • Test of Power Measurement System. • Verification of settings for electrical protection relays . 18