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INTRODUCTION
 A substation is a part of an electrical generation, transmission,
and distribution system.
 ​​​​​​​​​Substations are important components of the electrical
infrastructure required to keep reliable electricity available for
customers.
 The main functions are to receive energy transmitted at high
voltage from the generating station , reduce the voltage to a
value appropriate for local distribution and provide facilities
for switching.
Classifications of Sub-station
 On basis of Nature of duties
 Step-up or Primary Substation
 Primary Grid Substation
 Step-down Substation
 On basis of importance
 Grid Substation
 Town Substation
 On basis of design
 Indoor type Substation
 Outdoor type Substation
o Pole mounted Substation
o Foundation mounded Substation
 On basis of Service Rendered
 Transformer Substation
 Switching Substation
 Converting Substation
 On basis of Operating Voltage
 High Voltage Substation
 Extra High Voltage Substation
 Ultra- High Voltage Substation
STEPS OF DESIGNING A SUBSTATION
 Step-1 : Selection of a substation switching system
 Step-2 : Preparation of a key plan which should show the location of all components
of a substation and their interconnections
 Step-3 : Selection and ordering of equipment
 Step-4 : Engineering support for licensing and permitting
 Step-5 : Civil and structural design
 Step-6 : Electrical layout design
 Step-7 : Control design
 Step-8 : Construction support
LAYOUT OF SUBSTATION
Single Bus Bar Mesh Substation One and a half Circuit
Breaker
Typical Components of a Power Plant
Substation (Switchyard)
SINGLE LINE DIAGRAM 220KV
SWITCHYARD, MTPS,DVC
TRANSFORMER
 A transformer is an electrical device that transfers electrical energy
from one coil called primary coil to other coil secondary coil
through electromagnetic induction .
 Transformers are classified into two types based on the conversion
of voltage level. These are step-up and step-down transformer.
 Different transformer used in generating substation
 Generator Transformer
 Station Transformer
 Unit Auxiliary Transformer
 Instrument Transformer
DESIGN OF TRANSFORMER
Specification of transformer Assumptions
Core design
Core design
Window dimensions
Core design
Yoke parameters
Winding design
 Calculation of current magnitude
 Calculation of cross section area
 Calculation of number of turns
Winding design
Calculation of Length of Secondary
Winding
Calculation of Length of Primary
Winding
Winding design
Calculation of Winding Loss
Electrical parameters
Efficiency
Tank design
 Cooling tubes
POTENTIAL TRANSFORMER
 Used to step-down high voltage to lower voltage level in order to make
measurement easy and optimized.
 Primary winding having higher number of turns connected to high voltage
side.
 Voltmeter has very high resistance thus, PT behaves as an transformer
operating on no load.
 Since load is low so, VA rating of PT is low in range of 50 to 200 VA.
 One end of secondary is connected to the ground for safety reasons
CURRENT TRANSFORMER
 Used to step-down high current to lower current level in order to make measurement
easy.
 Primary winding having lower number of turns connected to high current side.
 Secondary winding having higher number of turns connected to measuring
instrument.
 Secondary should not be open-circuit ,to protect high voltage across terminals.
 The current error is due to the watt loss component of the excitation current .
 The phase angle error is proportional to the reactive component Ir.
 The ratio error can be corrected by an amendment to the turns ratio,
RELAY
 Relay is the device that open or closes the contacts to cause the operation of the
other electric control
 Gives the commands to the circuit breaker on fault detection.
 There are two configurations NO(normally open) and NC(normally closed).
 TSM(time setting multiplier) is used to vary response time of relay.
 PSM(plug setting multiplier) is used to set the pick up current level of the
relay.
 Rotating disc is placed on bearings called jewel bearing to decrease friction
CIRCUIT BREAKER
 Used to open the circuit carrying current, based on relay
signal.
 Circuit breaker rating is selected based on most severe fault
(LLG).
 In order to quench arc proper arc quenching medium and
designs are used.
 Types:
• SF-6 – Sulphur Hexa Flouride Breakers (36 kV to 765 kV) very
good arc quenching as well as insulating properties which make
it ideally suitable for use in a circuit breaker.
• Vacuum circuit breakers(up to 33 kV)- Consists of small
cylinder enclosing the moving contacts under a high vacuum.
• Air Blast Circuit Breaker 11 to 1100 KV
SELECTION CRITERION OF RELAYS &
CIRCUIT BREAKER
Specifications of Relay
 Coil Resistance
 Coil voltage
 Carry current
 Maximum switch Current
 Maximum switch Voltage
 Release Time
 Thermal Emf
 Life Expectancy
Specifications of Circuit Breaker:
 Making Capacity
 Breaking Capacity
 Rated Voltage
 Rated Current
 Rated Frequency
 Operating Duty
 Short circuit Current
INSULATORS
 Insulators are used to protect current carrying wires from human contact and natural
corrosion.
 Insulator has to withstand the potential stresses between conductor and earth.
 The shortest distance between conductor and earth, surrounding the insulator body is known as
flashover distance.
 Types:
• Pin Insulator ( up to 33 kV )
• Post Insulator
• Suspension Insulator-
• Strain Insulator
• Stay Insulator
• Shackle Insulator
Pin type Post type Suspension type
Shackle type Strain type Stay type
ISOLATORS
 Isolators are used to remove a part of the line for maintenance purpose.
 Isolators work on no load i.e. current flowing through them during operation in zero.
 Isolators are generally used on both side of the circuit breaker.
 Types of isolators-
• Single Break Isolator- Only one terminal connects and disconnects
• Double Break Isolator- Has locking mechanism
• Pantograph Isolator- Works on forces of stress or tension, and usually no locking
mechanism is present .
 Isolator can be used to connect a auxiliary line when main line is under maintenance.
LIGHTNING ARRESTER
 Lightning arrester are used for protection from lightning and
switching surge.
 Lightening leads to very high voltage which can cause insulator
breakdown.
 Any transient wave with a voltage peak exceeding the spark over
voltage must cause it to break down.
 The breakdown current is passed to ground by the arrester.
 Lightning arrester are placed close to the equipment that is to be
protect.
COMMON BUS CONFIGURATION
 SINGLE BUS
Consist of one main bus which is energized all the time and to which all circuits are connected.
 SECTIONALIZED BUS
This arrangement is basically two or more single bus schemes, each tied together with bus
sectionalizing breakers.
 MAIN AND TRANSFER BUS
consists of two independent buses, one of which, the main bus, is normally energized. Under normal
operating conditions, all incoming and outgoing circuits are fed from the main bus through their
associated circuit breakers and switches.
COMMON BUS CONFIGURATION
 RING BUS
A ring bus configuration is an extension of the sectionalized bus arrangement and is accomplished by
interconnecting the two open ends of the buses through another sectionalizing breaker.
 BREAKER-AND-A-HALF
In this arrangement, three circuit breakers are used for two independent circuits; hence, each circuit
shares the common center circuit breaker, so there are one- and-a-half circuit breakers per circuit.
 DOUBLE BREAKER–DOUBLE BUS
In the double breaker–double bus configuration, any circuit breaker can be removed from
service without interruption of any circuits. Faults on either of the main buses cause no circuit
interruptions. Circuit breaker failure results in the loss of only one circuit.
LOAD FLOW STUDY- THE NECESSITY
AND IMPORTANCE
 A power system being an electric network model involving complex powers rather than impedances, the direct analysis of the
circuit is not possible. So, we use power flow study to plan and design the future expansion of power systems and optimize the
operation of existing systems.
 Load Flow study provides information such as magnitude and phase angle of voltage at each bus and the real and reactive power
flowing in each line
 Once we know the four quantities (P,Q,V,𝛿) for a particular bus in a power system network, we can proceed to calculate line flows
and losses occurring in between the lines connecting the buses.
 Hence, the data obtained from load flow study can be used for economic scheduling of generators, finding steady state value,
plotting voltage profile of the system and for future expansion of the power system importantly.
 Moreover algorithms can be developed for such computations making calculations much less troublesome, accurate and fast.
Accordingly, Gauss Seidel and Newton Raphson have come out on top as the most preferred formulations.
Conclusion
Substation is the heart of the electric power system, so the design should be
such that it provides continuous, quality and desired power at the distribution
end with least voltage drop. Moreover, substation design demands the most
careful attention to detail in power system due to the fact that they are operate
in the open at very high voltages (not usually lesser than kV) and involve
electromagnetic fields of considerable strength which may have detrimental and
hazardous effects on the surroundings if not taken care of properly.
GROUP - 3
 SPANDAN PAUL (13001616037)
 SOURADEEP MULLICK (13001616038)
 SIDDHARTHA BASU (13001616042)
 SHAKYA ACHARYA (13001616046)
 SAYANTAN KUMAR CHATTOPADHYAY (13001616047)
 SAYAN SARKAR (13001616049)
 SAURAV BASAK (13001616051)

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Design of substation

  • 1.
  • 2. INTRODUCTION  A substation is a part of an electrical generation, transmission, and distribution system.  ​​​​​​​​​Substations are important components of the electrical infrastructure required to keep reliable electricity available for customers.  The main functions are to receive energy transmitted at high voltage from the generating station , reduce the voltage to a value appropriate for local distribution and provide facilities for switching.
  • 3. Classifications of Sub-station  On basis of Nature of duties  Step-up or Primary Substation  Primary Grid Substation  Step-down Substation  On basis of importance  Grid Substation  Town Substation  On basis of design  Indoor type Substation  Outdoor type Substation o Pole mounted Substation o Foundation mounded Substation  On basis of Service Rendered  Transformer Substation  Switching Substation  Converting Substation  On basis of Operating Voltage  High Voltage Substation  Extra High Voltage Substation  Ultra- High Voltage Substation
  • 4. STEPS OF DESIGNING A SUBSTATION  Step-1 : Selection of a substation switching system  Step-2 : Preparation of a key plan which should show the location of all components of a substation and their interconnections  Step-3 : Selection and ordering of equipment  Step-4 : Engineering support for licensing and permitting  Step-5 : Civil and structural design  Step-6 : Electrical layout design  Step-7 : Control design  Step-8 : Construction support
  • 5. LAYOUT OF SUBSTATION Single Bus Bar Mesh Substation One and a half Circuit Breaker
  • 6. Typical Components of a Power Plant Substation (Switchyard)
  • 7. SINGLE LINE DIAGRAM 220KV SWITCHYARD, MTPS,DVC
  • 8. TRANSFORMER  A transformer is an electrical device that transfers electrical energy from one coil called primary coil to other coil secondary coil through electromagnetic induction .  Transformers are classified into two types based on the conversion of voltage level. These are step-up and step-down transformer.  Different transformer used in generating substation  Generator Transformer  Station Transformer  Unit Auxiliary Transformer  Instrument Transformer
  • 9. DESIGN OF TRANSFORMER Specification of transformer Assumptions
  • 13. Winding design  Calculation of current magnitude  Calculation of cross section area  Calculation of number of turns
  • 14. Winding design Calculation of Length of Secondary Winding Calculation of Length of Primary Winding
  • 18. POTENTIAL TRANSFORMER  Used to step-down high voltage to lower voltage level in order to make measurement easy and optimized.  Primary winding having higher number of turns connected to high voltage side.  Voltmeter has very high resistance thus, PT behaves as an transformer operating on no load.  Since load is low so, VA rating of PT is low in range of 50 to 200 VA.  One end of secondary is connected to the ground for safety reasons
  • 19. CURRENT TRANSFORMER  Used to step-down high current to lower current level in order to make measurement easy.  Primary winding having lower number of turns connected to high current side.  Secondary winding having higher number of turns connected to measuring instrument.  Secondary should not be open-circuit ,to protect high voltage across terminals.  The current error is due to the watt loss component of the excitation current .  The phase angle error is proportional to the reactive component Ir.  The ratio error can be corrected by an amendment to the turns ratio,
  • 20. RELAY  Relay is the device that open or closes the contacts to cause the operation of the other electric control  Gives the commands to the circuit breaker on fault detection.  There are two configurations NO(normally open) and NC(normally closed).  TSM(time setting multiplier) is used to vary response time of relay.  PSM(plug setting multiplier) is used to set the pick up current level of the relay.  Rotating disc is placed on bearings called jewel bearing to decrease friction
  • 21. CIRCUIT BREAKER  Used to open the circuit carrying current, based on relay signal.  Circuit breaker rating is selected based on most severe fault (LLG).  In order to quench arc proper arc quenching medium and designs are used.  Types: • SF-6 – Sulphur Hexa Flouride Breakers (36 kV to 765 kV) very good arc quenching as well as insulating properties which make it ideally suitable for use in a circuit breaker. • Vacuum circuit breakers(up to 33 kV)- Consists of small cylinder enclosing the moving contacts under a high vacuum. • Air Blast Circuit Breaker 11 to 1100 KV
  • 22. SELECTION CRITERION OF RELAYS & CIRCUIT BREAKER Specifications of Relay  Coil Resistance  Coil voltage  Carry current  Maximum switch Current  Maximum switch Voltage  Release Time  Thermal Emf  Life Expectancy Specifications of Circuit Breaker:  Making Capacity  Breaking Capacity  Rated Voltage  Rated Current  Rated Frequency  Operating Duty  Short circuit Current
  • 23. INSULATORS  Insulators are used to protect current carrying wires from human contact and natural corrosion.  Insulator has to withstand the potential stresses between conductor and earth.  The shortest distance between conductor and earth, surrounding the insulator body is known as flashover distance.  Types: • Pin Insulator ( up to 33 kV ) • Post Insulator • Suspension Insulator- • Strain Insulator • Stay Insulator • Shackle Insulator Pin type Post type Suspension type Shackle type Strain type Stay type
  • 24. ISOLATORS  Isolators are used to remove a part of the line for maintenance purpose.  Isolators work on no load i.e. current flowing through them during operation in zero.  Isolators are generally used on both side of the circuit breaker.  Types of isolators- • Single Break Isolator- Only one terminal connects and disconnects • Double Break Isolator- Has locking mechanism • Pantograph Isolator- Works on forces of stress or tension, and usually no locking mechanism is present .  Isolator can be used to connect a auxiliary line when main line is under maintenance.
  • 25. LIGHTNING ARRESTER  Lightning arrester are used for protection from lightning and switching surge.  Lightening leads to very high voltage which can cause insulator breakdown.  Any transient wave with a voltage peak exceeding the spark over voltage must cause it to break down.  The breakdown current is passed to ground by the arrester.  Lightning arrester are placed close to the equipment that is to be protect.
  • 26. COMMON BUS CONFIGURATION  SINGLE BUS Consist of one main bus which is energized all the time and to which all circuits are connected.  SECTIONALIZED BUS This arrangement is basically two or more single bus schemes, each tied together with bus sectionalizing breakers.  MAIN AND TRANSFER BUS consists of two independent buses, one of which, the main bus, is normally energized. Under normal operating conditions, all incoming and outgoing circuits are fed from the main bus through their associated circuit breakers and switches.
  • 27. COMMON BUS CONFIGURATION  RING BUS A ring bus configuration is an extension of the sectionalized bus arrangement and is accomplished by interconnecting the two open ends of the buses through another sectionalizing breaker.  BREAKER-AND-A-HALF In this arrangement, three circuit breakers are used for two independent circuits; hence, each circuit shares the common center circuit breaker, so there are one- and-a-half circuit breakers per circuit.  DOUBLE BREAKER–DOUBLE BUS In the double breaker–double bus configuration, any circuit breaker can be removed from service without interruption of any circuits. Faults on either of the main buses cause no circuit interruptions. Circuit breaker failure results in the loss of only one circuit.
  • 28. LOAD FLOW STUDY- THE NECESSITY AND IMPORTANCE  A power system being an electric network model involving complex powers rather than impedances, the direct analysis of the circuit is not possible. So, we use power flow study to plan and design the future expansion of power systems and optimize the operation of existing systems.  Load Flow study provides information such as magnitude and phase angle of voltage at each bus and the real and reactive power flowing in each line  Once we know the four quantities (P,Q,V,𝛿) for a particular bus in a power system network, we can proceed to calculate line flows and losses occurring in between the lines connecting the buses.  Hence, the data obtained from load flow study can be used for economic scheduling of generators, finding steady state value, plotting voltage profile of the system and for future expansion of the power system importantly.  Moreover algorithms can be developed for such computations making calculations much less troublesome, accurate and fast. Accordingly, Gauss Seidel and Newton Raphson have come out on top as the most preferred formulations.
  • 29. Conclusion Substation is the heart of the electric power system, so the design should be such that it provides continuous, quality and desired power at the distribution end with least voltage drop. Moreover, substation design demands the most careful attention to detail in power system due to the fact that they are operate in the open at very high voltages (not usually lesser than kV) and involve electromagnetic fields of considerable strength which may have detrimental and hazardous effects on the surroundings if not taken care of properly.
  • 30. GROUP - 3  SPANDAN PAUL (13001616037)  SOURADEEP MULLICK (13001616038)  SIDDHARTHA BASU (13001616042)  SHAKYA ACHARYA (13001616046)  SAYANTAN KUMAR CHATTOPADHYAY (13001616047)  SAYAN SARKAR (13001616049)  SAURAV BASAK (13001616051)

Editor's Notes

  1. https://electrical-engineering-portal.com/power-substation-design-engineering
  2. https://electrical-engineering-portal.com/designing-of-hv-power-substation-and-layout
  3. 1>Apart from being a gas, it is noninflammable, non-poisonous and odourless. When arcing takes place through the gas, some by-products are produced due to breakdown of the gas. These by-products are a hazard to the health of the maintenance personnel therefore should be properly taken care of. 2>The only disadvantage of using SF6 to some extent is suffocation. In case of leakage in the breaker tank, this gas, being heavier than air settles in the surroundings and may lead to suffocation of the operating personnel. However, it is non-poisonous. 1>at the first current zero, dielectric strength across the contacts builds up at a very much higher rate than that obtained with conventional circuit breakers 2>High vacuum gap recovers most of its dielectric strength within 10 micro seconds. The arc products are immediately forced to quickly extinguished. It is almost maintenance free switchgear. 3>small size of the breaker allows significant savings in space and material compared to earlier designs employing air magnetic technology
  4. When the insulator is wet, its outer surface becomes almost conducting. Hence the flashover distance of insulator is decreased. The design of an electrical insulator should be such that the decrease of flashover distance is minimum when the insulator is wet. That is why the uppermost petticoat of a pin insulator has umbrella type designed so that it can protect, the rest lower part of the insulator from the rain. The upper surface of the topmost petticoat is inclined as less as possible to maintain maximum flashover voltage during raining. The rain sheds are made in such a way that they should not disturb the voltage distribution. They are so designed that their subsurface at a right angle to the electromagnetic lines of force. Suspension Insulator-Each suspension disc is designed for normal voltage rating 11KV Strain Insulator-Suspension string is used to for high tensile load of conductor
  5. 1>Isolators separate a certain circuit from the electricity mains and discharge any residual current, left in the circuit, to the ground 2>Since CB contacts are not physically visible to maintenance workers(mostly installed remotely), thus isolators are used for further safety.
  6. 1>Separate earth should be provided for each LAs. LA ground leads should not be connected to the station earth bus. 2>Arresters are installed both on the High Voltage and Low Voltage side of the transformers