The document discusses validation and qualification protocols for a fluidized bed dryer (FBD). It describes the construction and working of the FBD, including fluidization principles. Validation includes design, installation, operational, and performance qualification steps to ensure the FBD operates as intended. Qualification tests are conducted to demonstrate that the FBD can consistently dry materials as specified and produce products meeting quality standards.
Pharmaceutical Validation, its scope and types. Validation Team. validation Master plan. Validation protocols. Elements of Validation. Approaches of Validation. Dosage form Validation along with example of Validation of Tablet Dosage form.
Presented By :- Raghav Sharma
Class :- M.Pharm, 1st sem.
Department :- Pharmaceutics
Institute :- Parul Institute of Pharmacy
Content :-
Current good manufacturing Practices
Equipment and their maintenance
Production Management
Conclusion
References
Process validation is defined as the collection and evaluation of data, from the process design stage throughout production, which establishes scientific evidence that a process is capable of consistently delivering quality products.
The U.S. Food and Drug Administration (FDA) has proposed guidelines with the following definition for process validation: – “PROCESS VALIDATION” is establishing documented evidence which provides a high degree of assurance that a specific process consistently produces a product meeting its predetermined specifications and quality attributes.
User specification requirements (urs) rashRASHMINasare
user specification requirements, factory acceptance test, & design qualification is the part of validation it is doing because the satisfaction of the customer & full filled the user requirement
Pharmaceutical Validation, its scope and types. Validation Team. validation Master plan. Validation protocols. Elements of Validation. Approaches of Validation. Dosage form Validation along with example of Validation of Tablet Dosage form.
Presented By :- Raghav Sharma
Class :- M.Pharm, 1st sem.
Department :- Pharmaceutics
Institute :- Parul Institute of Pharmacy
Content :-
Current good manufacturing Practices
Equipment and their maintenance
Production Management
Conclusion
References
Process validation is defined as the collection and evaluation of data, from the process design stage throughout production, which establishes scientific evidence that a process is capable of consistently delivering quality products.
The U.S. Food and Drug Administration (FDA) has proposed guidelines with the following definition for process validation: – “PROCESS VALIDATION” is establishing documented evidence which provides a high degree of assurance that a specific process consistently produces a product meeting its predetermined specifications and quality attributes.
User specification requirements (urs) rashRASHMINasare
user specification requirements, factory acceptance test, & design qualification is the part of validation it is doing because the satisfaction of the customer & full filled the user requirement
Process Automation in Pharmaceutical Industry.pptxShalakaDhikale
With automation in place, pharmacies can now spend less on hiring and training employees while also reducing workplace manual errors. Automated systems operate with a better level of regulation and efficacy than people, whether it be when labeling, distributing medication, or performing any other daily task. Automation is the employment of tools and machinery in lieu of people to carry out physical and mental tasks during the production process.
Effective process validation contributes significantly to assuring drug quality. The basic
principle of quality assurance is that a drug should be produced that is fit for its intended use.
This principle incorporates the understanding that the following conditions exist:
• Quality, safety, and efficacy are designed or built into the product.
• Quality cannot be adequately assured merely by in-process and finished-product
inspection or testing
This article discusses how to perform installation qualification of pharmaceutical equipment. It outlines practical format of Installation Qualification and provides checklist for effectively performing Installation Qualification of pharmaceutical equipment.
Process Automation in Pharmaceutical Industry.pptxShalakaDhikale
With automation in place, pharmacies can now spend less on hiring and training employees while also reducing workplace manual errors. Automated systems operate with a better level of regulation and efficacy than people, whether it be when labeling, distributing medication, or performing any other daily task. Automation is the employment of tools and machinery in lieu of people to carry out physical and mental tasks during the production process.
Effective process validation contributes significantly to assuring drug quality. The basic
principle of quality assurance is that a drug should be produced that is fit for its intended use.
This principle incorporates the understanding that the following conditions exist:
• Quality, safety, and efficacy are designed or built into the product.
• Quality cannot be adequately assured merely by in-process and finished-product
inspection or testing
This article discusses how to perform installation qualification of pharmaceutical equipment. It outlines practical format of Installation Qualification and provides checklist for effectively performing Installation Qualification of pharmaceutical equipment.
In the last year or so the FDA and the EMA have issued new guidance/ draft guidance on "Process Validation".These align process validation activities with a product lifecycle concept and the International Conference on Harmonisation (ICH) guidances for industry, Q8(R2) Pharmaceutical Development, Q9 Quality Risk Management, and Q10 Pharmaceutical Quality System. The earlier guidelines were developed before the elaboration of the new ICH guidelines.With these new guidelines, additional opportunities are available to verify the control of the process by alternative means to the manufacture of traditional process validation batches. The main objective of process validation remains that a process design yields a product meeting its pre-defined quality criteria. ICH Q8, Q9 and Q10 provide a structured way to define product critical quality attributes, design space, the manufacturing process and the control strategy. ICH Q8 refers to an ‘enhanced’ approach to pharmaceutical development which includes an alternative to the traditional process validation.
Continuous process verification [see definition in ICH Q8(R2) glossary] can be utilised in process validation protocols for the initial commercial production and for manufacturing process changes for the continual improvement throughout the remainder of the product lifecycle.
There is now a new paradigm in process validation. This presentation has been prepared from material available from FDA , EMA and ICH for beginners to have an overview of the new paradigm.
This presentation correlates the requirements of Annex 11 guidelines to other official regulations and guidance documents.
The correlation is organized in a tabular format.
In the row lists the contents of Annex 11 together with the paragraph numbers.
Rest of the rows correlate the section numbers of
Annex 11 Versions 1993
US FDA 21 CFR Part 211
US FDA Part 820 and
US FDA 21 CFR Part 11
Walter Miros presents "Design/Build Approach" at AIA Design+Technology Seminar, Miami Feb 26th. http://www.aiamiami.com/pdf/2010/dte_seminarday2010.pdf
This Annex describes the principles of qualification and validation which are applicable to the facilities, equipment, utilities and processes used for the manufacture of medicinal products and may also be used as supplementary optional guidance for active substances without introduction of additional requirements to EudraLex, Volume 4, Part II. It is a GMP requirement that manufacturers control the critical aspects of their particular operations through qualification and validation over the life cycle of the product and process. Any planned changes to the facilities, equipment, utilities and processes, which may affect the quality of the product, should be formally documented and the impact on the validated status or control strategy assessed. Computerised systems used for the manufacture of medicinal products should also be validated according to the requirements of Annex 11. The relevant concepts and guidance presented in ICH Q8, Q9, Q10 and Q11 should also be taken into account.
Highlights of the guidance are given in following presentation.
FDA Process Validation Guidance (Guidance for Industry: Process Validation- General Principles and Practices, Jan. 2011) outlines process validation activities in three stages - Stage 1: Process Design, Stage 2: Process Qualification and Stage 3: Continued Process Verification. Completion of Stage 2 subsequent to Stage 1 is a major milestone in the Process Validation Lifecycle as it confirms the process design and demonstrates the expected consistent performance of the manufacturing process. Knowledge and information gained from the design stage through the process qualification stage is used to complete this assessment. Stage 2 demonstrates suitability for successful commercial distribution where the data indicates that the process meets the conditions established in the protocol. Continued Process Verification is initiated for the subsequent commercial batches. Stage 3 assures that the process remains in a state of control during commercial manufacture.
This presentation gives a practical approach to implement the stage 3 of the FDA Process Validation Guide.
Qualification of Pharmaceutical Manufacturing equipments is covered within the slides, what are the essential aspects to be carried out for the manufacturing purpose.
Welcome to our Slideshare presentation on the Qualification of Autoclave, an essential process to ensure the effective sterilization of medical instruments and equipment. In this presentation, we will explore the significance of autoclave qualification, its various stages, and the critical factors involved in maintaining sterilization safety.
Do share it your friends and any suggestions do comments below.
Thank you ; keep reading , keep Growing.
Validation is the process of checking of the process, equipment and method whereas qualification is solely done for equipment and qualification of instrument helps in quality of pharmaceutical product.
Key Trends Shaping the Future of Infrastructure.pdfCheryl Hung
Keynote at DIGIT West Expo, Glasgow on 29 May 2024.
Cheryl Hung, ochery.com
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The key trends across hardware, cloud and open-source; exploring how these areas are likely to mature and develop over the short and long-term, and then considering how organisations can position themselves to adapt and thrive.
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This talk is aimed at encouraging a more independent approach to using PHP frameworks, moving towards a more flexible and future-proof approach to PHP development.
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Let me take this questions and provide you a short journey through existing deployment models and use cases for AI software. On practical examples, we discuss what cloud/on-premise strategy we may need for applying it to our own infrastructure to get it to work from an enterprise perspective. I want to give an overview about infrastructure requirements and technologies, what could be beneficial or limiting your AI use cases in an enterprise environment. An interactive Demo will give you some insides, what approaches I got already working for real.
DevOps and Testing slides at DASA ConnectKari Kakkonen
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Validation ppt
1.
2. CONTENTS
Introduction.
Construction of Fluidized Bed Dryer (FBD).
Working of FBD.
Validation of FBD.
Validation protocol .
Design Qualification (DQ).
Installation Qualification (IQ).
Operational Qualification (OQ).
Performance Qualification (PQ).
Conclusion.
References.
2
3. Fluid bed drying is most widely used technique for drying
Pharmaceutical powders , granules and slurries
Fluid bed processing involves drying, mixing, granulation,
and coating of particulate materials.
In fluid bed drying, heat is supplied by the fluidization gas,
but the gas flow need not be the only source. Heat may be
effectively introduced by heating surfaces (panels or tubes)
immersed in the fluidized layer.
3
4. contd…
The direct contact between particles and air/gas is possible in
fluid bed system.
Fluid bed drying is suited for powders, granules,
agglomerates, and pellets with an average particle size
normally between 50 to 5,000 microns. Very fine, light
powders or highly elongated particles may require vibration
for successful fluid bed drying.
Materials with moisture content up to 80% such as some
polymers, dye stuffs and molecular sieve catalysts can also be
accommodated.
4
5. Fluidized bed dryer requires less time to complete drying. i.e.,
20 to 40 min.
Hot spots are not observed in the dryer, because of its
excellent mixing and drying capacities.
The thermal efficiency is 2 to 6 times greater than tray dryer.
It facilitates the drying of thermolabile substances , since the
contact time for drying is short.
5
6. The dryer is made up of stainless steel or plastic.
It consist of a hollow vertical chamber where dry, heated air
enters through the bottom of the chamber and exhaust air
exits through the top of the chamber.
A detachable bowl is placed at the bottom of the dryer, which
is used for charging and discharging of material.
6
7. The bowl has a perforated bottom with a wire mesh support
for placing materials to be dried and to diffuse the upward
flowing air which helps to create a stable and uniform
fluidized bed.
A fan is mounted in the upper part for circulating hot air.
Fresh air inlet, pre-filter and heat exchanger are connected
serially to heat the air to the required temperature.
Bag filters are placed above the drying bowl for the recovery
of fines.
7
9. The main principle involved in fluidized bed dryer is
“Fluidization”.
In this state the granules are completely suspended in a
stream of hot air which is being supplied from the bottom of
the container.
Fluidization produces full agitation of solid particles and
since each particle gets surrounded by hot air, heat transfer is
extremely high and uniform.
9
10. The product is dried fast without appreciable loss of heat.
Filter bags prevent particles escaping from the dryer.
The material is left for some time in the dryer for reaching
ambient temperature.
The end product is free flowing.
Warning:-
The FBD is not an explosion proof instrument and therefore
samples having volatile compounds that are flammable or
able to reach their flash point should not be used with this
dryer.
10
12. 12
Fixed parameters:
Porosity of filter bags,
Bowl sieve.
Variable ( to be monitored):
Inlet/exhaust air temperature,
Product temperature,
Drying time,
Air volume,
Humidity of incoming air and exhaust air.
13. VALIDATION
“ Establishing documented evidence that provides a high
degree of assurance that a specific process will consistently
produce a product meeting its predetermined specifications
and quality attributes.”
Validation applies to processes or analytical methods.
12
14. Validation provides an approach to prove quality,
functionality and performance of a
pharmaceutical/biotechnological manufacturing process.
This approach can be applied to individual pieces of
equipment as well as the manufacturing process as a whole.
14
15. QUALIFICATION
“Qualification is a process of assurance that the specific system,
premises or equipment are able to achieve the predetermined
acceptance criteria to confirm the attributes what it purports to
do.’’
Qualification applies to equipment.
15
16. Equipment Qualification:
Studies which establish with confidence that the process
equipment and ancillary systems are capable of consistently operating
within established limits and tolerances. The studies must include
equipment specifications, installation qualification (IQ), operational
qualification (OQ) and performance qualification all major equipment to
be used in the manufacture of commercial scale batches. Equipment
qualification should simulate actual production conditions, including
"worst case"/ stressed conditions.
Worst Case Condition: The highest and /or lowest value of a given
parameter actually evaluated in the validation exercise.
16
17. • A Validation Protocol is an approved document which outlines
the program to be employed, the tests that will be made and
the acceptance criteria for those tests.
Validation Phases:
DQ- Design Qualification
IQ- Installation Qualification
OQ-Operational Qualification
PQ- Performance Qualification
18. DESIGN QUALIFICATION
Documented verification that the proposed design of
equipment/systems is suitable for the intended purpose.
Requirements are best created before “shopping” is
undertaken.
Requirements are created by the needs of the system/process
of which the equipment/system will be a part.
18
19. INSTALLATION QUALIFICATION
“Assurance that the intended equipment is received as
designed and specified”.
Verifying proper installation of utilities; water, steam,
electrical, compressed air, ventilation, etc.
Instruments for measuring temperature, humidity, time, air
volume , pressure as well as recording devices for these
variables should be calibrated.
19
20. OPERATIONAL QUALIFICATION
The documented evidence that the system or equipment
performs as intended throughout all anticipated operating
ranges.
“Confirmation that the equipment functions as specified and
operates correctly”.
Verifies correct operation of critical components and
operating ranges as defined by the specification and required
performance.
Operational Tests: Empty Chamber Mapping
20
21. PERFORMANCE QUALIFICATION
The documented evidence that the system, equipment or
process is capable of consistently producing a safe product of
high quality.
Tests to demonstrate that the equipment/system performs in
an actual as-used scenario.
› Heat Distribution Studies
› Heat Penetration Studies
21
22. Design qualification is the documentation of the planning phase,
including the decision making for the equipment.
The goal is to perform something similar to a risk analysis and to
check the design documents of a technical system to ensure that it
fulfils the user requirements.
Design qualification takes place before the equipment is
constructed. The risk analysis is often part of the design
qualification. The earlier risks can be recorded and evaluated, the
sooner their minimisation can be taken into consideration in the
equipment construction phase.
22
23. In fluidized bed dryer the design of the instrument should be:
Should occupy the small place.
Based on our requirement we can go for horizontal or
vertical.
All technical considerations should be kept in mind while
doing the design.
Every fluid bed dryer must have explosion relief device of
required size
23
24. Installation Qualification for fluidized bed dryer include the
following steps:
Verifying the approved purchase order.
Verify model number, serial number.
Ensure that all relevant documentation is received:
User manual,
Maintenance manual,
List of change parts,
Electrical drawings.
24
25. Check the manufacturer and supplier.
Check for any physical damage.
Confirm location and installation requirements per
recommendation of manufacturer.
Verify that the utilities required are available.
Dust free area and moisture free air should be provided.
Installation shall be conducted per instructions provided in
the manual.
25
26. Verify alarm control.
Operate the equipment at low, medium, and high speed per
operations manual to verify the operating control.
Verify that all switches and push buttons are functioning
properly.
Establish procedures for operation, maintenance, and
calibration.
Establish training program for relevant staff.
All the electrical fittings in the room must conform to ISI
specifications of Flameproof Electrical fittings.
Do the tests for uniform distribution of air.
26
27. Run three batches of each product and analyze for:
Active ingredients homogeneity.
Moisture content.
Particle size distribution.
Percentage fines.
Based on this data we can fix drying end points for
each process.
27
28. Specially for FBD:
i. Air temperature distribution: Using thermocouples.
ii. Inlet air installation:
a) Delay time for achieving constant air conditions: Using
thermocouple and hygrometer.
b) Microbiological quality of the inlet air: Using centrifugal
air sampler.
28
29. It is check up of what we want actually for that particular
process from the equipment.
i. Inlet air speed.
ii. Quality of air.
iii. Uniform distribution of air.
iv. Mixing of air with temperature.
Run the trial batch during operation and there should not be any
change in the:
1. Size, 2. Shape , 3.Surface characteristics of the material
which we kept for drying.
29
30. Validation provides an approach to prove quality,
functionality and performance of a
pharmaceutical/biotechnological manufacturing process.
Each time before use of the equipment it should be calibrated
and maintained and proper precautions should be taken to
increase the life span of the equipment.
30
31. C.V.S. Subrahmanyam et al, page no. 396-398,Pharmaceutical
Engineering.
Development Pharmaceutics and Process Validation, CPMP,
1988.
Guidelines on the Validation of Manufacturing Process,
WHO, 1996.
Principles of Qualification and Validation in Pharmaceutical
Manufacture, PIC, 1996.
www.google.co.in
31