The continuous surface miner
Construction
• It has a crawler mounted machine having cutting drum centrally
mounted beneath the machine at the front end of the same .
• The cutting drum has helix van over which tungsten carbide tipped
cutting bits are mounted.
• A shield (clow) is fitted behind the cutting drum
• By virtue of rotation of the cutting drum the material is cut ,crushed
between the helix and cowl and then they are conveyed from two
side of the drum to the centre of the same ,from which material is
pass through an intake channel in the shield into the primary
conveyor 9loading conveyor) behind it
• Then the material in turn transfer on to discharge belt conveyor
• The drum is operated by pole changing squirrel cage induction
motor and can be raised ,lowered and tilted by hydraulic ram
• The frame work of continuous miner is rigid welded box with
integrated tanks for diesel, water, hydraulic oil
Construction
continuous surface miner is a modular machine with
the following units or subsystems.
1. Drive group
2. Milling drum unit
3. Steering & lifting unit
4. Track unit
5. Lubrication system
6. Dust suppression system
Sl No Module Elements
1 Drive group · Engine, clutch, pump drive mounting.
· Engine fuel line
· Engine piping
2 Milling drum unit · Drum support arrangement
· Rear scrapper arrangement
· Belt tensioning arrangement.
3 Steering and lifting unit · Steering arrangement (front & rear)
· Lifting arrangement (front & rear)
4 Track module · Under carriage assembly
· Drive group track
· Idler group track
· Tension and recoil assembly (track front & rear)
· Roller group track
· Link assembly track
· Guard track
· Idler assembly track
5 Lubrication system · Lubrication pump assembly
· Lubrication piping for clutch
· Lubrication piping for PTO
· Grease piping-Steering and lifting
· Grease piping-Rear scrapper
6 Water system · Water piping (suction)
· Water spray arrangement delivery
· Spray pump assembly
Basic elements of continuous surface miner
continuous surface miner
• Such machine operates on the principle of rock cutting by rotary picks. The
cutting force is provided by the rotary motion of the cutting drum and the
propelling motion of the CSM. As the crawler mounted machine moves
forward, the rotating cutting drum fitted with cutting tools rotates against
the direction of the travel and cuts material from the rock formations in
individual layers.
• The cutting tools are so arranged on the drum that it ensures transportation
of the mined material towards the centre of the cutting drum from where it
can then be loaded via the primary and discharge conveyors, as
required. The cut or mined materials are managed in the following ways:
• Direct loading permits the mined material to be transported to trucks or
dumpers via a height adjustable and slewing conveyor system.
• Discharging the mined material to the side enables it to be mixed for
specific purposes.
• Depositing the material as a windrow between the miner’s crawler tracks is
also an option.
The continuous surface miner
The continuous surface miner
The continuous surface miner
The continuous surface miner

The continuous surface miner

  • 1.
  • 6.
    Construction • It hasa crawler mounted machine having cutting drum centrally mounted beneath the machine at the front end of the same . • The cutting drum has helix van over which tungsten carbide tipped cutting bits are mounted. • A shield (clow) is fitted behind the cutting drum • By virtue of rotation of the cutting drum the material is cut ,crushed between the helix and cowl and then they are conveyed from two side of the drum to the centre of the same ,from which material is pass through an intake channel in the shield into the primary conveyor 9loading conveyor) behind it • Then the material in turn transfer on to discharge belt conveyor • The drum is operated by pole changing squirrel cage induction motor and can be raised ,lowered and tilted by hydraulic ram • The frame work of continuous miner is rigid welded box with integrated tanks for diesel, water, hydraulic oil
  • 7.
    Construction continuous surface mineris a modular machine with the following units or subsystems. 1. Drive group 2. Milling drum unit 3. Steering & lifting unit 4. Track unit 5. Lubrication system 6. Dust suppression system
  • 11.
    Sl No ModuleElements 1 Drive group · Engine, clutch, pump drive mounting. · Engine fuel line · Engine piping 2 Milling drum unit · Drum support arrangement · Rear scrapper arrangement · Belt tensioning arrangement. 3 Steering and lifting unit · Steering arrangement (front & rear) · Lifting arrangement (front & rear) 4 Track module · Under carriage assembly · Drive group track · Idler group track · Tension and recoil assembly (track front & rear) · Roller group track · Link assembly track · Guard track · Idler assembly track 5 Lubrication system · Lubrication pump assembly · Lubrication piping for clutch · Lubrication piping for PTO · Grease piping-Steering and lifting · Grease piping-Rear scrapper 6 Water system · Water piping (suction) · Water spray arrangement delivery · Spray pump assembly Basic elements of continuous surface miner
  • 13.
    continuous surface miner •Such machine operates on the principle of rock cutting by rotary picks. The cutting force is provided by the rotary motion of the cutting drum and the propelling motion of the CSM. As the crawler mounted machine moves forward, the rotating cutting drum fitted with cutting tools rotates against the direction of the travel and cuts material from the rock formations in individual layers. • The cutting tools are so arranged on the drum that it ensures transportation of the mined material towards the centre of the cutting drum from where it can then be loaded via the primary and discharge conveyors, as required. The cut or mined materials are managed in the following ways: • Direct loading permits the mined material to be transported to trucks or dumpers via a height adjustable and slewing conveyor system. • Discharging the mined material to the side enables it to be mixed for specific purposes. • Depositing the material as a windrow between the miner’s crawler tracks is also an option.