This document provides information on different types of textile fibers. It discusses natural fibers such as vegetable fibers like cotton, linen, jute; animal fibers like wool, silk; and mineral fibers like asbestos. It also discusses various man-made fibers including regenerated fibers like viscose rayon and acetate, and synthetic fibers like nylon, polyester, acrylic, rubber, and inorganic fibers like glass and graphite. The document covers the composition, properties and production methods of these various natural and man-made fibers.
Basic knowledge about blend dyeing
Dyeing of Blended Fibres & Fabrics
Blends:
Blends are any textile material from fiber through yarn to fabric which are deliberate combination of chemically or physically different fibrous polymer. Cotton and Polyester blend is an example of chemically different blend and Cotton and Viscose is physically different blend because both are cellulosic.
Reason for blending:
1.Economy: The dilution of an expensive fibre by blending with a cheaper substitute.
2.Durability: The incorporation of a more durable component to extend the useful life of a relatively fragile fibre.
3.Physical properties: A compromise to take advantage of desirable performance charactristics contribuition by both fibre components.
4.Color: The development of new fabric design for garments incorporating multicolor effect.
5.Appearance: The attainment of attractive appearance & perceptible qualities using combinations of yarns of different lusture, crimp or denier which still differ in appearance even when dyed with same color.
6.Other reasons-
Blending develops fibre properties.
Colorant modification is possible by blending.
Finishing process modification.
Improved moisture absorption, antistatic characteristics, reduced pilling, improved abrasion resistance.
Dyeing Possibilities with Blends:
1.Union Dyeing:
• This is suitable for fabrics containing two fibres to dye them in a single uniform colour, each dye suitable for one kind of fibre in the blend.
• Union dyeing is same as cross dyeing except that instead of multi-colour effects. One solid colour is produced. The dyer accomplishes this by using two or more classes of dye, each of the same colours.
• Different fibres may require different dyes to obtain the same colour; this may be done by putting the appropriate colour dye that is specific to each type of fibre in to one dye bath.
• For eg: a fabric composed of rayon and acetate can be dyed with a solid colour green by using a direct dye for the rayon, and a disperse dye of the same colour for the acetate.
2.Resist/Reserve dyeing:
• In resist dyeing at least one (but not all) of the components of the blend remains essentially undyed i.e almost white.
3.Cross dyeing:
• Cross dyeing produces fibres of contrasting color
• This is two types-
a)Shadow effect/Tone-in-Tone dyeing:
Two fibres are dyed in same hue & brightness but the depth is different. It is called tone-in-tone or shadow effect.
b)Contrast effect:
Two fibres are dyed with strong difference in hue, brightness & depth.This is called contrast effect. Pleasing final appearance is important here.
In weft knitting, the loops are formed across width of the fabric Each weft thread is fed , more or less at right angles to the direction in which the fabric is produced.Weft-knit fabrics may also be knit with multiple yarns, usually to produce interesting color patterns.
Basic knowledge about blend dyeing
Dyeing of Blended Fibres & Fabrics
Blends:
Blends are any textile material from fiber through yarn to fabric which are deliberate combination of chemically or physically different fibrous polymer. Cotton and Polyester blend is an example of chemically different blend and Cotton and Viscose is physically different blend because both are cellulosic.
Reason for blending:
1.Economy: The dilution of an expensive fibre by blending with a cheaper substitute.
2.Durability: The incorporation of a more durable component to extend the useful life of a relatively fragile fibre.
3.Physical properties: A compromise to take advantage of desirable performance charactristics contribuition by both fibre components.
4.Color: The development of new fabric design for garments incorporating multicolor effect.
5.Appearance: The attainment of attractive appearance & perceptible qualities using combinations of yarns of different lusture, crimp or denier which still differ in appearance even when dyed with same color.
6.Other reasons-
Blending develops fibre properties.
Colorant modification is possible by blending.
Finishing process modification.
Improved moisture absorption, antistatic characteristics, reduced pilling, improved abrasion resistance.
Dyeing Possibilities with Blends:
1.Union Dyeing:
• This is suitable for fabrics containing two fibres to dye them in a single uniform colour, each dye suitable for one kind of fibre in the blend.
• Union dyeing is same as cross dyeing except that instead of multi-colour effects. One solid colour is produced. The dyer accomplishes this by using two or more classes of dye, each of the same colours.
• Different fibres may require different dyes to obtain the same colour; this may be done by putting the appropriate colour dye that is specific to each type of fibre in to one dye bath.
• For eg: a fabric composed of rayon and acetate can be dyed with a solid colour green by using a direct dye for the rayon, and a disperse dye of the same colour for the acetate.
2.Resist/Reserve dyeing:
• In resist dyeing at least one (but not all) of the components of the blend remains essentially undyed i.e almost white.
3.Cross dyeing:
• Cross dyeing produces fibres of contrasting color
• This is two types-
a)Shadow effect/Tone-in-Tone dyeing:
Two fibres are dyed in same hue & brightness but the depth is different. It is called tone-in-tone or shadow effect.
b)Contrast effect:
Two fibres are dyed with strong difference in hue, brightness & depth.This is called contrast effect. Pleasing final appearance is important here.
In weft knitting, the loops are formed across width of the fabric Each weft thread is fed , more or less at right angles to the direction in which the fabric is produced.Weft-knit fabrics may also be knit with multiple yarns, usually to produce interesting color patterns.
Needle punch is the second-largest market segment in terms of capacity after the spunbond process segment. It is a continuously growing market with new opportunities and growing demands in its core applications like automotive, geotextiles, filtration, and home products.
For more information log on to www.ategroup.com.
THIS COVERS HONEY COMB, BRIGHTON HONEY COMB, HUCK A BACK, DISTORTED THREAD EFFECT AND OTHER WEAVES.. IT IS VERY MUCH USEFUL TO TEXTILE DIPLOMA AND DEGREE STUDENTS
Needle punch is the second-largest market segment in terms of capacity after the spunbond process segment. It is a continuously growing market with new opportunities and growing demands in its core applications like automotive, geotextiles, filtration, and home products.
For more information log on to www.ategroup.com.
THIS COVERS HONEY COMB, BRIGHTON HONEY COMB, HUCK A BACK, DISTORTED THREAD EFFECT AND OTHER WEAVES.. IT IS VERY MUCH USEFUL TO TEXTILE DIPLOMA AND DEGREE STUDENTS
Textile Fibers are the basic structural units of Textile fabrics. Knowing the building blocks of textile fibers(polymers) is vital inoder to explain chemical and physical properties.
this presentation will give the basic information about the fibers & yarns that ultimately makes fabrics for this industry. It is helpful for beginners as well as established design professional by giving them exact nature of fabrics they are working over or is going to start a new level by different fabrics.
FIBRE TO FARIC
A Material which is available in the form of thin and continuous stand is called Fibre.
The thin strands of thread that we see are made up of still thinner strands called Fibres.
The cloth produced by weaving or knitting textile fibre is called Fabric.
There are two types of fibres, vi
1. Natural Fibre
2. Man – Made fibre or Synthetic Fibre
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2. 2
“FIBER” OR “TEXTILE
FIBER”
• A unit of matter which is capable of
being spun into a yarn or made into a
fabric by bonding or by interlacing in a
variety of methods including weaving,
knitting, braiding, felting, twisting, or
webbing, and which is the basic
structural element of textile products.
• It is a smallest textile component which
is microscopic hair like substance that
may be man made or natural.
• They have length at least hundred times
to that of their diameter or width
3. Classification of fibers can be
done by:
• Type (Natural and manufactured)
• Length (Short staple, long staple, continuous
filament)
• Size (Ultra fine, fine, regular, course)
4.
5. NATURAL FIBRE
VEGETABLE FIBERS
•Fibre occurring on the seed (raw cotton , java
cotton)
•Bast fiber (flax, ramie , hemp, jute)
•Tendon fibre from stem or leaves (manila
hemp, sisal hemp etc)
•Fibre occurring around the trunk (hemp palm)
•Fibre of fruit/ nut shells (coconut fibre – coir)
Cotton and linen are the most important
among them.
6. COTTON
• Cotton is a soft fibre that grows
around the seeds of the cotton plant
.cotton fibre grows in the seed pod
or boll of the cotton plant .
Composition
• 90% cellulose,6% moisture and the
remainder fats and impurities.
7.
8. ORGANIC COTTON
• Organic Cotton is cotton that is grown using
methods and materials that have a low impact on
the environment.
• Organic production systems reduce the use of
toxic and persistent pesticides and fertilizers, and
build biologically diverse agriculture.
• Third-party certification organizations verify that
organic producers use only methods and materials
allowed in organic production.
9. KAPOK FIBRE • Kapok fiber is a silky cotton-like
substance that surrounds the seeds
in the pods of the ceiba tree.
• Properties
• It is eight times lighter than cotton
• it is extremely used as a thermal-
insulator.
• it is also lightweight, non-allergic,
non-toxic, resistant to rot and
odourless.
•
11. BAST FIBRE
11
• Bast fibre (fiber) or skin fibre is fibre
collected from the Phloem (the "inner
bark" or the skin) or bast.
Properties
• The bast fibres have often higher tensile
strength than other kinds, and are therefore
used for textiles , ropes, yarn, paper,
composites and burlap.
• A special property of bast fibers are that
the fiber at that point represents a weak
point.
• They are obtained by the process called
retting
12. JUTE FIBRE
12
Jute is one of the cheapest natural fibres
and is second only to cotton in amount
produced and variety of uses. Jute fibres
are composed primarily of the plant
materials cellulose and lignin .
PROPERTIES
• Jute is a long, soft, shiny vegetable fibre
that can be spun into coarse, strong
threads.
• The plant grows up to a height of 2.5m
and its fibre length is about 2m.
13. RAMIE FIBRE
• Ramie is also similar to linen
and is a bast of plant fiber.
• It is natural white in color, has
a high luster and an unusual
resistance to bacteria and
molds.
• Used in fabrics, and often
mistaken for linen, it is
extremely absorbent and dries
quickly.
• Ramie has excellent abrasion
resistance and has been
tested to be three to five times
stronger than cotton and twice
as strong as flax.
• .
14. HEMP FIBRE
14
Depending on the processing used to remove the fiber
from the stem, the hemp naturally may be creamy white,
brown, gray, black or green.
Properties
• it is yellowish brown fibre
• Hemp fibers can be 3 to 15 feet long, running the length
of the plant.
• Characteristics of hemp fibre are its superior strength
and durability, resistance to ultraviolet light and mold,
comfort and good absorbancy
15. COIR FIBRE
15
• Fibre mechanically extracted from
dry mature coconut husk after
soaking.
• It is long, hard and strong fibre but
with lower softness, lower water
absorption capacity, and shorter life
than long retted fibre.
16. ANIMAL FIBRES
• Animal fibers are natural fibers that consist largely of
proteins such as silk, hair/fur, wool and feathers.
• The most commonly used type of animal fiber is hair.
They can be classified further as
Hair Fibres (Staple) Secretion Fibres
(Filament)
Wool Silk
Speciality hair fibres Spider Silk
(angora, Cashmere, Mohair) (Insect fibre)
17. SILK FIBRE
• Silk is a natural fiber that can be woven into textiles.
It is obtained from the cocoon of the silkworm larva,
in the process known as sericulture
Properties
• It’s a fine continuous strand unwound from the
cocoon of a moth caterpillar known as the silkworm.
• It is the longest and thinnest natural filament fibre
with the longest filament around 3000yards.
• It is relatively lustrous ,smooth, light weight, strong
and elastic.
• It is essentially composed of protein fibre and is
naturally a white coloured fiber.
18.
19.
20.
21. TYPES OF SILK
DOMESTIC SILK-
• Mulberry silk : This is a white to yellow colored
silk. It is fine and is used mainly for apparel.
WILD SILK-
• Muga silk : This is a golden yellow coloured silk
.It is obtained from the semi-domesticated
silkworm ,which feeds on the aromatic leaves of
Som plants.
• Eri silk : This is got from the domesticated
silkworm. It feeds mainly on castor leaves.
• Tussar silk : Tussar Silk, also known as Kosa
Silk, is valued for its purity and texture. Kosa Silk
is drawn from cocoons especially grown on Arjun,
Saja or Sal trees.
22. WOOL
• Wool is the fiber derived
from the fur of animals
principally sheep.
PROPERTIES
• It has the highest moisture
regain i.e., 14%.
• It exhibits felting property and
is easy to spin
• Due to crimp present in it, it
has heat in stored within
23. There are two types of wool
namely clipped or fleece wool
taken from live sheep and
pulled wool removed from
sheep already dead.
Merino wool is the best grade
of wool.
In addition to clothing, wool
has been used for carpeting,
felt, wool insulation and
upholstery.
24. ANGORA
There are two types of Angora:
• Mohair (made from the Angora Goat)
• Angora Rabbit Hair (made from the Angora Rabbit)
Angora wool harvested from these rabbits are lightweight,
silky, fine, and very soft. It is 7 times warmer than wool,
and is ideal for baby clothes, winter underwear, sweaters
and mittens..
25. MINERAL FIBRE
• Asbestos is the only natural
mineral fibre obtained from
varieties of rocks.
PROPERTIES
• It is fibrous form of silicate of
magnesium and calcium
containing iron and aluminium
and other minerals.
• It is acid proof, flame proof and
rust proof.
• Its particles are carcinogenic
and hence its use is restricted.
29. REGENERATED FIBRES
Cellulosic – Cotton linters and wood pulp
Viscose rayon, Cupra-ammonium,Cellulose
Acetate (secondary and triacetate), Polynosic,
HighWet Modulus (HWM)
Protein – Casein fibre from milk
Azlon fibre from corn and soya bean
30. Natural man made fibre
Cellulosic fibres
• Cellulose is one of many polymers found in nature.
• Wood, paper, and cotton all contain cellulose.
Cellulose is an excellent fiber.
• Cellulose is made of repeat units of the monomer
glucose.
• The three types of regenerated cellulosic fibres are
rayon, acetate and triacetate which are derived from
the cell walls of short cotton fibres called linters.
• Paper for instance is almost pure cellulose
32. Non Cellulosic Man made fibres:
Protein:
•Azlon Fibre from Soya and Corn
•Casein of Milk
•Ground nut
From other Sources:
Mineral: Glass, Ceramic and Graphite
Metallic Fibres: By mining and refining of metals like
silver, gold, aluminum and steel.
Rubber Fibres: Sap tapped from the rubber tree.
( Fibre forming polymer is
either natural or synthetic)
34. RAYON
Rayon is a manufactured regenerated
cellulosic fiber.
• It is the first man made fibre .
• it has a serrated round shape with smooth
surface.
• It loses 30-50% of its strength when it is
wet.
Rayon is produced from naturally occurring
polymers and therefore it is not a synthetic
fiber, but a manufactured regenerated
cellulosic fiber.
• The fiber is sold as artificial silk
35. MAN MADE SYNTHETIC FIBRES
Polyamides-Nylon 6:6, Nylon 6:10, Nylon 6 etc
Polyester-Terylene,Terene, Dacron etc.
Polyvinyl derivatives
Polyvinylchloride
Polyvinylchloride acetate
Polyvinylchloride –Acrylonitrile
Polyacrilonitrile
Polyvinyl alcohol
Polystyrene and Copolymers
Polyvinylide Chloride and Copolymers
Polyolefins
Polyethylene
Polypropylene
37. • Polyester is a category of polymers
which contain the ester functional
group in their main chain.
• The term "polyester" is most
commonly used to refer to
polyethylene terephthalate (PET).
• it has a high melting temperature
• it can be dyed with only disperse dyes
• they are thermoplastic, have good
strength and are hydrophobic
POLYESTER
38. NYLON
• Nylon is one of the most common
polymers used as a fiber.
• There are several forms of nylon
depending upon chemical synthesis
such as nylon 4, 6, 6.6, 6.10, 6.12,
8,10 and 11.
• Nylon is found in clothing all the
time, but also in other places, in the
form of a thermoplastic material.
39. • Nylons are also called
polyamides, because of the
characteristic amide groups in
the backbone chain.
40. RUBBER FIBRE
• Rubber is an elastic hydrocarbon
polymer that naturally occurs as a
milky colloidal suspension, or
latex, in the sap of some plants.
• The manufacturing process consists
of extruding the natural rubber latex
into a coagulating bath to form
filament. the material is cross linked
to obtain fibres which exhibit high
stretch
• It can be synthesized.
41. Inorganic Fibres
Glass – Silica sand, lime stone and
other minerals
Ceramic – Alumina, Silica
Graphite fibres - Carbon
Metallic fibres- Aluminium, silver, gold
and stainless steel
Silver Gold
43. GLASS FIBRE
• It is also known as Fiberglass that is
a material made from extremely fine
fibers of glass. Glass fiber is formed
when thin strands of silica-based or
other formulation glass is extruded
into many fibers with small
diameters suitable for textile
processing
44. METALLIC FIBRES
• Metallic fibers are manufactured fibers
composed of metal, plastic-coated metal, metal-
coated plastic, or a core completely covered by
metal. Gold and silver have been used since
ancient times as yarns for fabric decoration.
45. Microfiber
• Microfiber is a manufactured fiber with
strands thinner than one denier.
• This is finer than the most delicate silk!
Microfibers are not really fibers per se,
but refer to ultrafine fibers.
• Microfibers available today include
polyester microfibers, nylon microfiber,
rayon microfiber and acrylic microfiber.