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ROAD MAKING MACHINERY
Sir Dawood ul Islam
Abdul Mutakaber BSCT01133006
CONTENT OF PRESENTATION
1. Introduction
2. Necessity of Machinery
3. Types of Machinery
a. Excavation Machinery
i. Excavator
i. Chain Excavator
ii. Wheel Excavator
ii. Drag Line
iii.Dozer
i. Bulldozer
ii. Angle Dozer
iv.Backhoe
b. Road Leveling Machinery
i. Grader
c. Earth Compaction Machinery
i. Roller
i. Smooth wheeled roller
ii. Pneumatic tyred roller
iii. Sheep’s foot roller
iv. Vibratory roller
d. Transportation Machinery
i. Dumper Truck
ii. Tractor Trolley
e. Watering Machinery
i. Water Bowser
CONTENT OF PRESENTATION
f. Pavement Machinery
i. Flexible Pavements
i. Bitumen sprayer
ii. Asphalt paver
ii. Rigid pavements
i. Portable concrete mixer
ii. Concrete batching plant
iii. Vibrator
CONTENT OF PRESENTATION
INTRODUCTION
Almost 15-30% of total project cost has been
accounted towards equipment and machinery.
It is therefore important for site managers and
construction planners to be familiar with the
characteristics of the major types of equipment most
commonly used in construction.
NECESSITY OF MACHINERY
NECESSITY:
• Increase the rate of output through work progress
• Reduce the overall construction costs
• Carry out activities which cannot be done manually
• Save construction time
• Maintain the planned rate of production
• Maintain the high quality standards
• Eliminate the various hazards and health issues
SELECTION OF MACHINERY
SELECTION:
The selection of a machinery is based on the following
factors;
• Purchase Cost
• Depreciation
• Maintenance
• Fuel
3.a EXCAVATION MACHINERY
Excavators are being used at site as follows;
• Digging of trenches
• Material handling
• Forestry work
• Demolition
• Heavy lift
• Mining etc.
3.a EXCAVATION MACHINERY
Performance of excavator can be measured from the
production cycle.
It is the time that an excavator took to load the
bucket from source, swing, dump, return back and dig
again.
Therefore, faster the operation speed, the faster will
be the complete and hence production cycle will be
increase.
3.a EXCAVATION MACHINERY
• Chain wheel system
• Used in hilly areas where
risks of sliding of machinery
are on the verge.
• Chain excavators has low
ground pressure because of
spreading of load on large
area. Therefore, it is also
used where soil support is
weak.
• Wheel excavator runs on
wheels
• used for excavation and
loading of dump trucks and
most of the time it is only
used for plain ground
operations
• Because of wheel, it is not
suitable for hilly areas due to
low grip value to the ground.
3.a EXCAVATION MACHINERY
3.a EXCAVATION MACHINERY
Dragline is being used for the following purposes;
• Used to excavate earth and load it into hauling units
• Used to deposit the excavated earth on the banks
• To dig soft or medium hard materials
• Digging is at or well below ground level
• Where materials are to be lifted from a pit
• Where wet conditions exist
3.a EXCAVATION MACHINERY
3.a EXCAVATION MACHINERY
SUGGESTIONS
• Keep bucket teeth in good condition
• Avoid pilling up of rock in front of the machine
• Keep off the drag cable from working in dirt
• Hoist the bucket as soon as it is full
• Avoid swinging when bucket is in digging position
• For heavy loads, make swing slowly
• Keep the machine in level
• Avoid over holding the bucket
• Avoid travelling upgrade with high boom
3.a EXCAVATION MACHINERY
ADVANTAGES:
• Can do the underwater digging work
• For digging from the pit, need not to go into the pit.
DISADVANTAGES:
• To increase the length of the boom means to decrease
the size of the bucket.
3.a EXCAVATION MACHINERY
BULLDOZERS USED FOR THE FOLLOWING
OPERATIONS
• Level the earth
• Clear construction site of debris
• Clear floors of the borrow pits
• Back-fill trenches
• Move earth for distances from 80 to 100 meters
• Construct temporary roads through difficult areas.
3.a EXCAVATION MACHINERY
CLASSIFICATION
ON THE BASIS OF BLADES DIRECTION
• BULLDOZERS: These are mounted with the
blades, perpendicular to the direction of travel.
• ANGLE DOZERS: These are mounted with the
blades set at an angle with the direction of travel .
The angle of inclination of the blade is kept up to
65 degree
3.a EXCAVATION MACHINERY
CLASSIFICATION
ON THE BASIS OF MOUNTINGS
• Wheel-tractor mounted bulldozer
• Crawler-tractor bulldozer
ACCORDING TO THE METHOD OF RAISING AND
LOWERING THE BLADES
• Cable controlled
• Hydraulic controlled
3.a EXCAVATION MACHINERY
COMPARISON BETWEEN CRAWLER MOUNTED AND
WHEEL MOUNTED DOZERS
• Wheel mounted dozers have greater speed
• Crawler mounted dozers are most compacted
• Crawler dozers are more powerful
• Crawler mounted dozers can operate on soft footing
• Crawler mounted dozers can travel over muddy
surfaces.
• Crawler type dozers can operate even in rocky areas.
3.a EXCAVATION MACHINERY
A backhoe, also called a rear actor or back actor, is a
piece of excavating equipment consisting of a digging
bucket on the end of a two-part articulated arm.
3.b ROAD LEVELING MACHINERY
A grader, is construction machine with a long blade
used for the following purposes;
• For spreading heaped earth into layers
• For maintaining cross section of the embankment
• For shaping the cross section during construction
• The output of a grader in four passes, is about 1300
sq. m per hour.
• Length of blade is about 3.5 meter.
• It is capable of turning, tilting, raising and lowering
• General graders used are of power 100 to 150 HP
3.b ROAD LEVELING MACHINERY
3.c ROAD COMPECTING MACHINERY
INTRODUCTION:
Roller is one of the essential equipment required for road
construction. A road roller is a compactor type engineering
vehicle used to compact;
• Soil
• Gravel
• Asphalt in the construction of roads
3.c ROAD COMPECTING MACHINERY
Rollers are of the following types;
• Smooth wheeled rollers
• Pneumatic tyred rollers
• Sheep’s foot rollers
• Vibratory rollers
3.c ROAD COMPECTING MACHINERY
SMOOTH WHEELED ROLLERS:
• May be of two axles or three axles
• Three axles rollers are very heavy and generally not
used in road construction
• Two axles rollers may be of two wheels or three wheels
• Three wheeled rollers having weight 8-10 tones
• Two wheels rollers are called tandem roller
• Diameter and width of rear roll is 145 cm and 50 cm
• Rolling width is 200 cm
3.c ROAD COMPECTING MACHINERY
3.c ROAD COMPECTING MACHINERY
PNEUMATIC TYRED ROLLERS:
• Usually used in for compacting asphalt layer in road
construction
• The rear axle has one wheel more than the front axle
• Rear wheels are spaced in such manner that these
travel over the surface between the front wheels
• Generally four wheels in front and five in rear
3.c ROAD COMPECTING MACHINERY
3.c ROAD COMPECTING MACHINERY
SHEEP’S FOOT ROLLERS:
• Consist of hollow circular steel drum with steel
projections in the form of sheep’s foot
• Projections are called tamping feet
• Steel drum is 1.2 to 1.5 m long and 0.9 to 1.2 m in
diameter
• Weighs from 3 Ton to 4.5 Ton
• Suitable for cohesive soils
3.c ROAD COMPECTING MACHINERY
3.c ROAD COMPECTING MACHINERY
VIBORATORY ROLLERS:
• These rollers vibrates during the compaction
• Suitable for granular soil
• Steel drum is 1.2 to 1.5 m long and 0.9 to 1.2 m in
diameter
• Weighs from 0.5 Ton to 15 Ton
• Help to increase the shear capacity of earth
3.c ROAD COMPECTING MACHINERY
3.d TRANSPORTATION MACHINERY
• The equipment used for transportation of material are
known as hauling equipment.
• Haulers may operate on the roadways or railways. It
involve
• Transportation of materials.
• Carriage and disposal of excavated earth.
• Haulage of heavy construction equipment.
3.d TRANSPORTATION MACHINERY
A dumper truck is a truck used
for transporting loose material
such as sand, gravel, or dirt)
for construction.
Dump truck is fitted with a
trolley at the rear which can be
tilted.
The trolley is lifted with the
help of one or two hydraulic
operated pistons.
3.d TRANSPORTATION MACHINERY
• Tractors have many uses as
construction equipment,
their primary purpose is to
pull or push loads. They are
also used as mounts for
many types of accessories
such as front-end shovels
3.e WATERING MACHINERY
• Use for watering purpose on road
3.f PAVEMENT MACHINERY
• Flexible Pavements
• Bitumen sprayer
• Asphalt paver
• Rigid pavements
• Portable concrete mixer
• Concrete batching plant
• vibrator
3.f PAVEMENT MACHINERY
• This Equipment is used for tack coat and Bitumen
Spraying application.
• It is capable of applying a uniform unbroken coating
of hot Bitumen on specified surface in prescribed
quantity.
3.f PAVEMENT MACHINERY
• A paver (asphalt finisher, paving machine) is a piece of
construction equipment used to lay asphalt on roads,
bridges, parking lots and other such places.
• It is very suitable for multi lane roads.
• Can maintain the specified thickness of the layer.
• The paver operates at speed of 1.5 to 10 m per minute.
• The mat width can be adjusted in the range of 2 to 5
meter.
3.f PAVEMENT MACHINERY
3.f PAVEMENT MACHINERY
• They are mainly used for
transporting concrete from
batching point.
• capacity:- 3cum- 9cum.
3.f PAVEMENT MACHINERY
• A concrete plant, also known as batching plant, is a
device that combines various ingredients to form
concrete. A concrete plant can have a variety of parts
and accessories, including: mixers, conveyors,
aggregate bins, cement bins, heaters, batch plant
controls. The center of the concrete batching plant is
the mixer.
3.F PAVEMENT MACHINERY
3.f PAVEMENT MACHINERY
• To eliminate the air voids in reinforced concrete
• Increases the unit weight of the concrete
• Due to less voids, lesser water absorbs
• Less voids increase the strength of the concrete
Road machinery

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Road machinery

  • 1.
  • 2. ROAD MAKING MACHINERY Sir Dawood ul Islam Abdul Mutakaber BSCT01133006
  • 3. CONTENT OF PRESENTATION 1. Introduction 2. Necessity of Machinery 3. Types of Machinery a. Excavation Machinery i. Excavator i. Chain Excavator ii. Wheel Excavator ii. Drag Line iii.Dozer i. Bulldozer ii. Angle Dozer iv.Backhoe
  • 4. b. Road Leveling Machinery i. Grader c. Earth Compaction Machinery i. Roller i. Smooth wheeled roller ii. Pneumatic tyred roller iii. Sheep’s foot roller iv. Vibratory roller d. Transportation Machinery i. Dumper Truck ii. Tractor Trolley e. Watering Machinery i. Water Bowser CONTENT OF PRESENTATION
  • 5. f. Pavement Machinery i. Flexible Pavements i. Bitumen sprayer ii. Asphalt paver ii. Rigid pavements i. Portable concrete mixer ii. Concrete batching plant iii. Vibrator CONTENT OF PRESENTATION
  • 6. INTRODUCTION Almost 15-30% of total project cost has been accounted towards equipment and machinery. It is therefore important for site managers and construction planners to be familiar with the characteristics of the major types of equipment most commonly used in construction.
  • 7. NECESSITY OF MACHINERY NECESSITY: • Increase the rate of output through work progress • Reduce the overall construction costs • Carry out activities which cannot be done manually • Save construction time • Maintain the planned rate of production • Maintain the high quality standards • Eliminate the various hazards and health issues
  • 8. SELECTION OF MACHINERY SELECTION: The selection of a machinery is based on the following factors; • Purchase Cost • Depreciation • Maintenance • Fuel
  • 9. 3.a EXCAVATION MACHINERY Excavators are being used at site as follows; • Digging of trenches • Material handling • Forestry work • Demolition • Heavy lift • Mining etc.
  • 10. 3.a EXCAVATION MACHINERY Performance of excavator can be measured from the production cycle. It is the time that an excavator took to load the bucket from source, swing, dump, return back and dig again. Therefore, faster the operation speed, the faster will be the complete and hence production cycle will be increase.
  • 11. 3.a EXCAVATION MACHINERY • Chain wheel system • Used in hilly areas where risks of sliding of machinery are on the verge. • Chain excavators has low ground pressure because of spreading of load on large area. Therefore, it is also used where soil support is weak.
  • 12. • Wheel excavator runs on wheels • used for excavation and loading of dump trucks and most of the time it is only used for plain ground operations • Because of wheel, it is not suitable for hilly areas due to low grip value to the ground. 3.a EXCAVATION MACHINERY
  • 13. 3.a EXCAVATION MACHINERY Dragline is being used for the following purposes; • Used to excavate earth and load it into hauling units • Used to deposit the excavated earth on the banks • To dig soft or medium hard materials • Digging is at or well below ground level • Where materials are to be lifted from a pit • Where wet conditions exist
  • 15. 3.a EXCAVATION MACHINERY SUGGESTIONS • Keep bucket teeth in good condition • Avoid pilling up of rock in front of the machine • Keep off the drag cable from working in dirt • Hoist the bucket as soon as it is full • Avoid swinging when bucket is in digging position • For heavy loads, make swing slowly • Keep the machine in level • Avoid over holding the bucket • Avoid travelling upgrade with high boom
  • 16. 3.a EXCAVATION MACHINERY ADVANTAGES: • Can do the underwater digging work • For digging from the pit, need not to go into the pit. DISADVANTAGES: • To increase the length of the boom means to decrease the size of the bucket.
  • 17. 3.a EXCAVATION MACHINERY BULLDOZERS USED FOR THE FOLLOWING OPERATIONS • Level the earth • Clear construction site of debris • Clear floors of the borrow pits • Back-fill trenches • Move earth for distances from 80 to 100 meters • Construct temporary roads through difficult areas.
  • 18. 3.a EXCAVATION MACHINERY CLASSIFICATION ON THE BASIS OF BLADES DIRECTION • BULLDOZERS: These are mounted with the blades, perpendicular to the direction of travel. • ANGLE DOZERS: These are mounted with the blades set at an angle with the direction of travel . The angle of inclination of the blade is kept up to 65 degree
  • 19. 3.a EXCAVATION MACHINERY CLASSIFICATION ON THE BASIS OF MOUNTINGS • Wheel-tractor mounted bulldozer • Crawler-tractor bulldozer ACCORDING TO THE METHOD OF RAISING AND LOWERING THE BLADES • Cable controlled • Hydraulic controlled
  • 20. 3.a EXCAVATION MACHINERY COMPARISON BETWEEN CRAWLER MOUNTED AND WHEEL MOUNTED DOZERS • Wheel mounted dozers have greater speed • Crawler mounted dozers are most compacted • Crawler dozers are more powerful • Crawler mounted dozers can operate on soft footing • Crawler mounted dozers can travel over muddy surfaces. • Crawler type dozers can operate even in rocky areas.
  • 21. 3.a EXCAVATION MACHINERY A backhoe, also called a rear actor or back actor, is a piece of excavating equipment consisting of a digging bucket on the end of a two-part articulated arm.
  • 22. 3.b ROAD LEVELING MACHINERY A grader, is construction machine with a long blade used for the following purposes; • For spreading heaped earth into layers • For maintaining cross section of the embankment • For shaping the cross section during construction • The output of a grader in four passes, is about 1300 sq. m per hour. • Length of blade is about 3.5 meter. • It is capable of turning, tilting, raising and lowering • General graders used are of power 100 to 150 HP
  • 23. 3.b ROAD LEVELING MACHINERY
  • 24. 3.c ROAD COMPECTING MACHINERY INTRODUCTION: Roller is one of the essential equipment required for road construction. A road roller is a compactor type engineering vehicle used to compact; • Soil • Gravel • Asphalt in the construction of roads
  • 25. 3.c ROAD COMPECTING MACHINERY Rollers are of the following types; • Smooth wheeled rollers • Pneumatic tyred rollers • Sheep’s foot rollers • Vibratory rollers
  • 26. 3.c ROAD COMPECTING MACHINERY SMOOTH WHEELED ROLLERS: • May be of two axles or three axles • Three axles rollers are very heavy and generally not used in road construction • Two axles rollers may be of two wheels or three wheels • Three wheeled rollers having weight 8-10 tones • Two wheels rollers are called tandem roller • Diameter and width of rear roll is 145 cm and 50 cm • Rolling width is 200 cm
  • 27. 3.c ROAD COMPECTING MACHINERY
  • 28. 3.c ROAD COMPECTING MACHINERY PNEUMATIC TYRED ROLLERS: • Usually used in for compacting asphalt layer in road construction • The rear axle has one wheel more than the front axle • Rear wheels are spaced in such manner that these travel over the surface between the front wheels • Generally four wheels in front and five in rear
  • 29. 3.c ROAD COMPECTING MACHINERY
  • 30. 3.c ROAD COMPECTING MACHINERY SHEEP’S FOOT ROLLERS: • Consist of hollow circular steel drum with steel projections in the form of sheep’s foot • Projections are called tamping feet • Steel drum is 1.2 to 1.5 m long and 0.9 to 1.2 m in diameter • Weighs from 3 Ton to 4.5 Ton • Suitable for cohesive soils
  • 31. 3.c ROAD COMPECTING MACHINERY
  • 32. 3.c ROAD COMPECTING MACHINERY VIBORATORY ROLLERS: • These rollers vibrates during the compaction • Suitable for granular soil • Steel drum is 1.2 to 1.5 m long and 0.9 to 1.2 m in diameter • Weighs from 0.5 Ton to 15 Ton • Help to increase the shear capacity of earth
  • 33. 3.c ROAD COMPECTING MACHINERY
  • 34. 3.d TRANSPORTATION MACHINERY • The equipment used for transportation of material are known as hauling equipment. • Haulers may operate on the roadways or railways. It involve • Transportation of materials. • Carriage and disposal of excavated earth. • Haulage of heavy construction equipment.
  • 35. 3.d TRANSPORTATION MACHINERY A dumper truck is a truck used for transporting loose material such as sand, gravel, or dirt) for construction. Dump truck is fitted with a trolley at the rear which can be tilted. The trolley is lifted with the help of one or two hydraulic operated pistons.
  • 36. 3.d TRANSPORTATION MACHINERY • Tractors have many uses as construction equipment, their primary purpose is to pull or push loads. They are also used as mounts for many types of accessories such as front-end shovels
  • 37. 3.e WATERING MACHINERY • Use for watering purpose on road
  • 38. 3.f PAVEMENT MACHINERY • Flexible Pavements • Bitumen sprayer • Asphalt paver • Rigid pavements • Portable concrete mixer • Concrete batching plant • vibrator
  • 39. 3.f PAVEMENT MACHINERY • This Equipment is used for tack coat and Bitumen Spraying application. • It is capable of applying a uniform unbroken coating of hot Bitumen on specified surface in prescribed quantity.
  • 40. 3.f PAVEMENT MACHINERY • A paver (asphalt finisher, paving machine) is a piece of construction equipment used to lay asphalt on roads, bridges, parking lots and other such places. • It is very suitable for multi lane roads. • Can maintain the specified thickness of the layer. • The paver operates at speed of 1.5 to 10 m per minute. • The mat width can be adjusted in the range of 2 to 5 meter.
  • 42. 3.f PAVEMENT MACHINERY • They are mainly used for transporting concrete from batching point. • capacity:- 3cum- 9cum.
  • 43. 3.f PAVEMENT MACHINERY • A concrete plant, also known as batching plant, is a device that combines various ingredients to form concrete. A concrete plant can have a variety of parts and accessories, including: mixers, conveyors, aggregate bins, cement bins, heaters, batch plant controls. The center of the concrete batching plant is the mixer.
  • 45. 3.f PAVEMENT MACHINERY • To eliminate the air voids in reinforced concrete • Increases the unit weight of the concrete • Due to less voids, lesser water absorbs • Less voids increase the strength of the concrete