Excavating Machine
 Prepared by Bhavesh Hathila
Power shovel• To excavate the earth and to load the trucks
• capable of excavating all types of earth
except hard rock
• size varies from 0.5m3 to 5m3.
•Basics parts of power shovel including the
track system, cabin, cables, rack, stick, boom
foot -pin, saddle block, boom, boom point
sheaves and
bucket.
Application
 For Excavation above its own track or wheel level
 For cutting and for loading
 Suitable for heavy positive cutting in all types of dry
soil.
Types of power shovel
 Crawler mounted -Low travel speed.
On soft grounds.
 Wheel mounted- High speed.
On hard ground.
Conditions for operation
 Large open pit , floor must be well drained , haul road
must be well.
 Angle of swing 90
 Optimum depth.
Factors affecting output of
power shovel
 Class of material
 Depth of cutting
 Angle of swing
 Job condition
 Management condition
 Size of hauling units
 Skill of the operator
 Physical condition of the shovel
Dragline
 The drag line is so name because of its prominent operation
of dragging the bucket against the material to be dug.
 Unlike the shovel, it has a long light crane boom and the
bucket is loosely attached to the boom
through cables.
 Because of this construction, a dragline can dig and dump
over
larger distances than a shovel can do.
 Drag lines are useful for digging below its track level and
handling softer materials.
Types of draglines
 Crawler mounted
- Low travel speed, soft ground ,large projects
 Wheel mounted
- high travel speed, firm ground & scattered job
 Truck mounted
- high travel speed, firm ground& scattered jobs
 Walking drag lines
Output
 Output = dragline capacity x C x F
 where C = cycles/hr
F = correcting factor
Advantages
 Can work from the ground surface while shovel has to
be taken into the pit.
 Hauling equipments need not to go in the pit.
 Excavated material disposed in one operation.
 High range than shovel.
Disadvantages
 Less digging force
 As the boom length increases the bucket size must be
decreased
 Output is less than shovel
Factors affecting the output
 Size and type of bucket (0.38 to 3.06 m3 )
Light bucket — loose, dry.
Medium — clays, compacted gravel.
Heavy — hard materials
• Length of crane boom (50,60 and 70 ft
 Type of material
 Angle of swing
 Depth of cut
 Working conditions, maintainance
 Size of hauling unit
 Operator skill
Hoe
 Also known as hoe, back shovel and pull shovel
 It is used to excavate below the natural surface on
which it rests.
 Generally used to excavate trenches, pits for
basements and also for grading works, which requires
precise control of depths.
 The basic parts are boom, Jack boom, Boom foot
drum, Boom sheave, Stick sheave, Stick,Bucket and
Bucket sheave
Applications
 Though not efficient as shovel.
 Most suitable for digging below the machine level.
 Levelling and loading.
 Used to trim the surface.
Points for selection
 Maximum Excavation depth.
 Maximum Working radius.
 Maximum dumping height.
 Hoisting capability.
Factors affecting output
 Excavation depth.
 Most affective digging when boom stick is at 90 to
boom.
 Max. output when excavation near machine.
 Optimum depth.(50 to 60% of max digging depth)
Advantages
 Hoe exert greater tooth pressure than shovel due to
direct pull.
 Due to rigidity superior than draglines.
 Superior to trenching machines when the side banks
are allowed to have natural slope.
Disadvantages
 Not efficient as shovels
 Slow in working when dumping in hauling machines
 Liable to fail
Clam shell
 The name the machine is derived from the shape of its
bucket.
 The shape of bucket is that of the shell hinged at the
top which can be closed and opened in two parts.
 Selection depends largely on the requirement of the
job.
Bucket
 Consists of two shells with hinged at the top and
provided with sharp edges at the bottom.
 Heavy types of buckets with sharp cutting edges are
used for hard soils and light buckets with plane edges
for loose soil.
 Used mostly in lifting the heavy rock pieces.
 Sometimes more than two jaws are used for lifting
large sized particles.
Effective use
 Unit must be on level ground.
 Bucket teeth should be sharp.
 Dumping distance = digging distance.
 In soft soils teeth should be removed.
Production of clam shell
 Production = capacity(m 3 ) x C x F
 C = cycles/hr
 F = correction factor
Factors affecting the output
 Height of lift
 Angle of swing
 Method of disposing
 Operators skill
Applications
 Used for loose materials such as crushed stones
 Main function is to vertical lifting of material from
one place to another
 Digging and dumping in vertical plane
 Accurate dumping
 Charging and removing the materials from a stock pile
,cofferdams,etc.
Trenching machines
 Excavate all type of soils except rocks
 Mostly crawler mounted
Applications
 Excavating trenches for water,oil,gas
 Pipes ,sewers and telephone cables
 Deepening of existing drainages
 Used where control on depth and width is required
 Fast digging
 Reduces the cost of hand finsihing
Types of Trenching machine
 1) Wheel type:
 Consists of power driven wheel mounted with number
of removable buckets with teeth.
 They can cut trench of width upto 30 to 150 cm.
 Maximum cutting depth 2.5 — 3m.
 Have greater digging speeds.
 For narrow trench in firm soil this type is suitable.
• 2. Ladder type:
• Consists of two endless chains which
travel along the boom and the buckets
equipped with teeth are attached.
• Sometimes side cutters are attach to
increase the width of the trench.
• The conveyer belt disposes the excavated
soil on the either side.
• Maximum cutting width upto 360 cm.
• Maximum cutting depth 9.0 to 10.0 m.
• Digging speed is 30 m or more.
 3) Vertical boom type:
 Modified of ladder type.
 Trench with ranges from 40 to 70 cm
Points taken care while selecting
the type
 Type of soil.
 Obstructions
 Depth and width of the trench.
 Right of way for disposal of earth.
 Amount of work.
 Topography of the area.
 Water table.
 Climatic conditions
Thank you

Excavating machine

  • 1.
  • 2.
    Power shovel• Toexcavate the earth and to load the trucks • capable of excavating all types of earth except hard rock • size varies from 0.5m3 to 5m3. •Basics parts of power shovel including the track system, cabin, cables, rack, stick, boom foot -pin, saddle block, boom, boom point sheaves and bucket.
  • 4.
    Application  For Excavationabove its own track or wheel level  For cutting and for loading  Suitable for heavy positive cutting in all types of dry soil.
  • 5.
    Types of powershovel  Crawler mounted -Low travel speed. On soft grounds.  Wheel mounted- High speed. On hard ground.
  • 7.
    Conditions for operation Large open pit , floor must be well drained , haul road must be well.  Angle of swing 90  Optimum depth.
  • 8.
    Factors affecting outputof power shovel  Class of material  Depth of cutting  Angle of swing  Job condition  Management condition  Size of hauling units  Skill of the operator  Physical condition of the shovel
  • 9.
    Dragline  The dragline is so name because of its prominent operation of dragging the bucket against the material to be dug.  Unlike the shovel, it has a long light crane boom and the bucket is loosely attached to the boom through cables.  Because of this construction, a dragline can dig and dump over larger distances than a shovel can do.  Drag lines are useful for digging below its track level and handling softer materials.
  • 11.
    Types of draglines Crawler mounted - Low travel speed, soft ground ,large projects  Wheel mounted - high travel speed, firm ground & scattered job  Truck mounted - high travel speed, firm ground& scattered jobs  Walking drag lines
  • 12.
    Output  Output =dragline capacity x C x F  where C = cycles/hr F = correcting factor
  • 13.
    Advantages  Can workfrom the ground surface while shovel has to be taken into the pit.  Hauling equipments need not to go in the pit.  Excavated material disposed in one operation.  High range than shovel.
  • 14.
    Disadvantages  Less diggingforce  As the boom length increases the bucket size must be decreased  Output is less than shovel
  • 15.
    Factors affecting theoutput  Size and type of bucket (0.38 to 3.06 m3 ) Light bucket — loose, dry. Medium — clays, compacted gravel. Heavy — hard materials • Length of crane boom (50,60 and 70 ft  Type of material  Angle of swing  Depth of cut  Working conditions, maintainance  Size of hauling unit  Operator skill
  • 16.
    Hoe  Also knownas hoe, back shovel and pull shovel  It is used to excavate below the natural surface on which it rests.  Generally used to excavate trenches, pits for basements and also for grading works, which requires precise control of depths.  The basic parts are boom, Jack boom, Boom foot drum, Boom sheave, Stick sheave, Stick,Bucket and Bucket sheave
  • 18.
    Applications  Though notefficient as shovel.  Most suitable for digging below the machine level.  Levelling and loading.  Used to trim the surface.
  • 19.
    Points for selection Maximum Excavation depth.  Maximum Working radius.  Maximum dumping height.  Hoisting capability.
  • 20.
    Factors affecting output Excavation depth.  Most affective digging when boom stick is at 90 to boom.  Max. output when excavation near machine.  Optimum depth.(50 to 60% of max digging depth)
  • 21.
    Advantages  Hoe exertgreater tooth pressure than shovel due to direct pull.  Due to rigidity superior than draglines.  Superior to trenching machines when the side banks are allowed to have natural slope.
  • 22.
    Disadvantages  Not efficientas shovels  Slow in working when dumping in hauling machines  Liable to fail
  • 23.
    Clam shell  Thename the machine is derived from the shape of its bucket.  The shape of bucket is that of the shell hinged at the top which can be closed and opened in two parts.  Selection depends largely on the requirement of the job.
  • 25.
    Bucket  Consists oftwo shells with hinged at the top and provided with sharp edges at the bottom.  Heavy types of buckets with sharp cutting edges are used for hard soils and light buckets with plane edges for loose soil.  Used mostly in lifting the heavy rock pieces.  Sometimes more than two jaws are used for lifting large sized particles.
  • 27.
    Effective use  Unitmust be on level ground.  Bucket teeth should be sharp.  Dumping distance = digging distance.  In soft soils teeth should be removed.
  • 28.
    Production of clamshell  Production = capacity(m 3 ) x C x F  C = cycles/hr  F = correction factor
  • 29.
    Factors affecting theoutput  Height of lift  Angle of swing  Method of disposing  Operators skill
  • 30.
    Applications  Used forloose materials such as crushed stones  Main function is to vertical lifting of material from one place to another  Digging and dumping in vertical plane  Accurate dumping  Charging and removing the materials from a stock pile ,cofferdams,etc.
  • 31.
    Trenching machines  Excavateall type of soils except rocks  Mostly crawler mounted
  • 33.
    Applications  Excavating trenchesfor water,oil,gas  Pipes ,sewers and telephone cables  Deepening of existing drainages  Used where control on depth and width is required  Fast digging  Reduces the cost of hand finsihing
  • 34.
    Types of Trenchingmachine  1) Wheel type:  Consists of power driven wheel mounted with number of removable buckets with teeth.  They can cut trench of width upto 30 to 150 cm.  Maximum cutting depth 2.5 — 3m.  Have greater digging speeds.  For narrow trench in firm soil this type is suitable.
  • 36.
    • 2. Laddertype: • Consists of two endless chains which travel along the boom and the buckets equipped with teeth are attached. • Sometimes side cutters are attach to increase the width of the trench. • The conveyer belt disposes the excavated soil on the either side. • Maximum cutting width upto 360 cm. • Maximum cutting depth 9.0 to 10.0 m. • Digging speed is 30 m or more.
  • 38.
     3) Verticalboom type:  Modified of ladder type.  Trench with ranges from 40 to 70 cm
  • 40.
    Points taken carewhile selecting the type  Type of soil.  Obstructions  Depth and width of the trench.  Right of way for disposal of earth.  Amount of work.  Topography of the area.  Water table.  Climatic conditions
  • 42.