This document discusses various polymer processing techniques. It begins by outlining three general phases of plastics processes: heating, shaping/forming under constraint, and cooling. It then describes specific processes like thermoforming, compression and transfer molding, rotational molding, extrusion and extrusion-based processes, injection molding, and blow molding. For each process, it provides details on how it works, its advantages and disadvantages, and common applications.
My presentation on resin transfer molding. Not much description included. For reference i would recommend
" Composite manufacturing by Sanjay Mazumdar".
http://www.spiratex.com/ : Understand the complete process of custom plastic extrusion with step by step details of the process through this presentation. It also explains the various specialized forms of plastic extrusions.
My presentation on resin transfer molding. Not much description included. For reference i would recommend
" Composite manufacturing by Sanjay Mazumdar".
http://www.spiratex.com/ : Understand the complete process of custom plastic extrusion with step by step details of the process through this presentation. It also explains the various specialized forms of plastic extrusions.
Lecture notes on Structure and Properties of Engineering Polymers
Course Objectives:
The main objective is to introduce polymers as an engineering material and emphasize the basic concepts of their nature, production and properties. Polymers are introduced at three levels; namely, the molecular level, the micro level, and macro-level. Through knowledge of all three levels, student can understand and predict the properties of various polymers and their performance in different products. The course also aims at introducing the students to the principles of polymer processing techniques and considerations of design using engineering polymers.
this is my prsentation of Plastic Process and Processing Parameter in manufacturing process. here discussed moulding process for plastic, plastic injection moulding, machine parts and procedure, material used to making mould and blow moulding process, thermoforming process, vacuum forming process, and application
Blow Molding is defined appropriately and also the process compatible materials are listed. Blow Molding is broadly classified as - extrusion type, injection type, Multilayer type. All three processes are explained appropriately with diagrams and their application is also listed. Since every thing has advantages and disadvantages, so is the case with blow molding. References are also cited correctly. I hope you all find it useful
Lecture notes on Structure and Properties of Engineering Polymers
Course Objectives:
The main objective is to introduce polymers as an engineering material and emphasize the basic concepts of their nature, production and properties. Polymers are introduced at three levels; namely, the molecular level, the micro level, and macro-level. Through knowledge of all three levels, student can understand and predict the properties of various polymers and their performance in different products. The course also aims at introducing the students to the principles of polymer processing techniques and considerations of design using engineering polymers.
this is my prsentation of Plastic Process and Processing Parameter in manufacturing process. here discussed moulding process for plastic, plastic injection moulding, machine parts and procedure, material used to making mould and blow moulding process, thermoforming process, vacuum forming process, and application
Blow Molding is defined appropriately and also the process compatible materials are listed. Blow Molding is broadly classified as - extrusion type, injection type, Multilayer type. All three processes are explained appropriately with diagrams and their application is also listed. Since every thing has advantages and disadvantages, so is the case with blow molding. References are also cited correctly. I hope you all find it useful
This topic relates to polymer structure and types of plastic. It also explains the usage and mechanical properties of thermo plastic, thermosetting plastic and the process of making plastic products.
Sustainability of the product is becoming a crucial factor for success in the market. Sustainability theory and methods are quite general. This research constitutes a serious attempt to assess the sustainability of plastic sheet piling, and calculate the product carbon footprint. In the case of plastic sheet piling no significant previous research has been done to address sustainability. The product lifecycle including stages such as raw material production, manufacturing, transportation, installation, and disposal/recycling, and its related supply chain have been analysed in detail to identify those factors that have impact on the product carbon footprint and the three main dimensions of sustainability: environmental, social and economic. The installation stage, which is not normally addressed in this kind of studies, has been assessed by the development of a case study.
Plastic manufacturing "forming and shaping plastics"Ayush Mathur
how plastic products are manufactured?
what are the processes involved in manufacturing of these products?
what are the various machine tools used?
what are the various types of plastics and what is resin?
what are the diffrent steps in manufacturing?
Get all these answers in this presentation.
How to select a plastic injection molding machine.Naik Devang
Buying a PIMM is not a small investment. Too much machine for the job at hand is wasteful. Too little machine does not get job done. Careful matching of the jobs needs and the attributes of a PIMM is well worth the effort.
PLASTIC MOULDING and Methods involving in itGaurav Tyagi
plastic moulding a topic with some less knowledges
but surely help out the masters as well as unger graduates in their assignments
no need to modify just go through it and take some innovative ideas and some will be making some more better ones
but for those who are in a hurry and want to minimise their time or wants to save their time its a copmlete package just go through it
WHAT IS PLASTIC?
A synthetic material made from a wide range of organic polymers such as polyethylene, PVC, nylon, etc., that can be molded into shape while soft, and then set into a rigid or slightly elastic form.
A presentation on topic Plastics ceramics and glass processing, the all content based on GTU syllabus And ideal for gtu students. The PPT contains videos for clear understanding of concept.
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RMD24 | Retail media: hoe zet je dit in als je geen AH of Unilever bent? Heid...BBPMedia1
Grote partijen zijn al een tijdje onderweg met retail media. Ondertussen worden in dit domein ook de kansen zichtbaar voor andere spelers in de markt. Maar met die kansen ontstaan ook vragen: Zelf retail media worden of erop adverteren? In welke fase van de funnel past het en hoe integreer je het in een mediaplan? Wat is nu precies het verschil met marketplaces en Programmatic ads? In dit half uur beslechten we de dilemma's en krijg je antwoorden op wanneer het voor jou tijd is om de volgende stap te zetten.
Remote sensing and monitoring are changing the mining industry for the better. These are providing innovative solutions to long-standing challenges. Those related to exploration, extraction, and overall environmental management by mining technology companies Odisha. These technologies make use of satellite imaging, aerial photography and sensors to collect data that might be inaccessible or from hazardous locations. With the use of this technology, mining operations are becoming increasingly efficient. Let us gain more insight into the key aspects associated with remote sensing and monitoring when it comes to mining.
Improving profitability for small businessBen Wann
In this comprehensive presentation, we will explore strategies and practical tips for enhancing profitability in small businesses. Tailored to meet the unique challenges faced by small enterprises, this session covers various aspects that directly impact the bottom line. Attendees will learn how to optimize operational efficiency, manage expenses, and increase revenue through innovative marketing and customer engagement techniques.
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Sustainability has become an increasingly critical topic as the world recognizes the need to protect our planet and its resources for future generations. Sustainability means meeting our current needs without compromising the ability of future generations to meet theirs. It involves long-term planning and consideration of the consequences of our actions. The goal is to create strategies that ensure the long-term viability of People, Planet, and Profit.
Leading companies such as Nike, Toyota, and Siemens are prioritizing sustainable innovation in their business models, setting an example for others to follow. In this Sustainability training presentation, you will learn key concepts, principles, and practices of sustainability applicable across industries. This training aims to create awareness and educate employees, senior executives, consultants, and other key stakeholders, including investors, policymakers, and supply chain partners, on the importance and implementation of sustainability.
LEARNING OBJECTIVES
1. Develop a comprehensive understanding of the fundamental principles and concepts that form the foundation of sustainability within corporate environments.
2. Explore the sustainability implementation model, focusing on effective measures and reporting strategies to track and communicate sustainability efforts.
3. Identify and define best practices and critical success factors essential for achieving sustainability goals within organizations.
CONTENTS
1. Introduction and Key Concepts of Sustainability
2. Principles and Practices of Sustainability
3. Measures and Reporting in Sustainability
4. Sustainability Implementation & Best Practices
To download the complete presentation, visit: https://www.oeconsulting.com.sg/training-presentations
RMD24 | Debunking the non-endemic revenue myth Marvin Vacquier Droop | First ...BBPMedia1
Marvin neemt je in deze presentatie mee in de voordelen van non-endemic advertising op retail media netwerken. Hij brengt ook de uitdagingen in beeld die de markt op dit moment heeft op het gebied van retail media voor niet-leveranciers.
Retail media wordt gezien als het nieuwe advertising-medium en ook mediabureaus richten massaal retail media-afdelingen op. Merken die niet in de betreffende winkel liggen staan ook nog niet in de rij om op de retail media netwerken te adverteren. Marvin belicht de uitdagingen die er zijn om echt aansluiting te vinden op die markt van non-endemic advertising.
Discover the innovative and creative projects that highlight my journey throu...dylandmeas
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Attending a job Interview for B1 and B2 Englsih learnersErika906060
It is a sample of an interview for a business english class for pre-intermediate and intermediate english students with emphasis on the speking ability.
Attending a job Interview for B1 and B2 Englsih learners
Processing polymer
1. Polymer Processing
There are many processes for plastics. Selection of
a process depends on many factors including:
- Quantity and production rate
- Dimensional accuracy and surface finish
- Form and detail of the product
- Nature of material
- Size of final product
In general, plastics processes have three phases:
1. Heating - To soften or melt the plastic
2. Shaping / Forming - Under constraint of some kind
3. Cooling - So that it retains its shape
2. Thermoplastics start as regular pellets or
granules and can be remelted.
Thermosetting materials start as liquids/syrups,
often called "resins", as powders or partially
cured products ("preforms") which need heat for
the shaping phase. The shaping is accompanied
by a chemical reaction, which means that the
material does not soften on reheating. The
reaction may be exothermic (giving heat out), in
which case cooling is required.
3. Processes
1. Thermoforming
2. Compression and transfer molding
3. Rotational molding and sintering
4. Extrusion
5. Extrusion-based processes
6. Injection molding
7. Blow molding
8. Plastic foam molding
6. -air pressure and plug
assisted forming of the
softened sheet.
-invariably automated and
faster cycle times
-only thermoplastics sheet
can be processed by this
method.
-The largest application is
for Food Packaging.
-Other industries include
Toiletries, Pharmaceuticals
and Electronics
7. -Food related applications
such as Meat Trays,
Microwave & Deep Freeze
Containers, Ice Cream and
Margarine Tubs, Snack
Tubs, Bakery and
Patisserie packaging,
Sandwich Packs and
Vending Drink Cups
-Manufacturing Collation
trays, Blister packaging
and Point of Sale display
trays.
9. -place a pre-weighed amount of
material in a matched metal
mold and closing the mold.
-heat and pressure cause the
material to liquify and flow into
the voids in the tool where it
chemically reacts and hardens
into the final shape.
-very large shapes can be
molded in compression presses.
10. Advantages of compression molding (compared
with injection molding)
-Low scrap arisings
-Low orientation in the moldings
-well distributed fibrous fillers
-low residual stress product
-retained mechanical and electrical properties
-low mold maintenance
-low capital and tooling costs
12. Disadvantages when compared with compression
-Give unwelcome orientation in the product
-Increase wear and maintenance costs
-Tooling is more complex and more expensive
-Runners owe scrap
14. -cast hollow plastic parts with few restrictions
regarding size or complexity
Very stable parts - no molded in stresses
Low tooling cost for large parts
Suited for low volume production
Can produce complex part geometries
Can mold in metal inserts and graphics
19. -screw has one or two ‘flights’ spiraling along its
length.
-φ to outside of the flight is constant along the
length to allow the close fit in the barrel.
-core is of varying φ and so the spiraling channel
varies in depth.
-in general, the channel depth ↓ from feed end to die
end pressure ↑
20. The zones in an extruder
1. Feed zone
-preheat polymer and convey it to the subsequent
zones.
-screw depth is constant
2. Compression zone
-channel depth ↓
-expel air trapped between original granules
-heat transfer from the heated barrel walls is
improved ‘coz material thickness ↓
-density change during melting is accommodated
melt sharply very short compression zone
melt gradually very long compression zone
21. 3.Metering zone
-constant screw depth
-homogenize the melt
-supply to the die region material which is of
homogeneous quality at constant T & P
4. Die zone
-breaker plate - screen pack (perforated steel
plate)
a) sieve out extraneous material, e.g. ungeled
polymer, dirt and foreign bodies
b) allow head P to develop by providing a
resistance for the pumping action of the
metering zone
c) remove ‘turning memory’ from the melt
22. Flow mechanisms: Conveying
-Drag flow
-dragging along by the screw of the melt as the
result of the frictional forces
-equivalent to viscous drag between stationary and
moving plates separated by a viscous medium.
-constitute output component for the extruder.
-Pressure flow
-P gradient along the extruder (high P at the output
end, low at the feed end
-Leak flow
-finite space between screw and barrel through
which material can leak backwards.
Total flow = drag flow – pressure flow – leak flow
23. The extrusion die
1. Basic flow patterns
Maintain laminar flow
2. Die entry effects
Tensile stress exceed the tensile strength of the melt
extrudate will be of irregular shape
called melt fracture
24. The die entrance is tapered:
1. Eliminate the dead spots in the corners,
maintaining a steady heat and shear history
2. Minimize the development of tensile stresses, and
minimize distortion of the streamlines
Long die land extend the process time which
helps to eliminate memory of earlier processing,
e.g. screw turning memory
Deborah Number, Ndeb*
25. Relaxation time – the characteristic timescale for
which a melt has memory
-describe as its viscous and elastic responses
to an applied stress
vis cos ity Ns × m 2
relaxation _ time = = 2 =s
mod ulus m × N
relaxation _ time _ of _ material , in _ process
N deb =
timescale _ of _ process
If Ndeb>1, process is dominantly elastic.
If Ndeb<1, process is predominantly viscous.
26. 3. Die exit instabilities
sharkskin
-roughening of the surface of the extrudate
-caused by tensile stresses:
the melt, with max velocity at the center and zero
at the wall, leaves the die lips
material at the wall accelerate to the velocity at which
the extrudate is leaving the die
generate tensile stress.. If tensile stress exceeds
tensile strength, surface ruptures.
orange peel
-when conditions become more intense, e.g. P at the
extruder becomes excessive, or the die T drops
-coarser-grained appearance
27. bambooing
-the whole extrudate ‘snaps back’
Extra heating of the die will often help to remedy these
defects, by thermally relaxing the stresses and
lowering viscosity
28. 4. Die swell
-Effect in which the polymer swells as it leaves the die.
-Extrudate differs in its dimensions from those of the die
orifice.
-Extruded rod has larger diameter and pipe has thicker
walls, e.g. o.d. ↑, i.d. ↓
Result of the elastic component in the overall response
of the polymer melt to stress. recovery of the elastic
deformation as the extrudate leaves the constraint of
the die channel and before it freezes.
29.
30. Part Cost - low
Tool Cost - low
Production Capability -
high
Short lead times to
production
Uniform cross section of
parts
Multiple materials are
possible in the same part.
38. Netting
-Garden uses, fruit packaging
-Made with annular dies but with outer die and the
central mandrel counter-rotating and close fitting
-Both parts have slots so that concentric sets of
filaments extrude
-When counter-rotation starts the filaments cross
one another to form welded junctions and a net
pattern.
39. Co-extrusion
-Extrusion of more than one type of
polymer at once to give a laminate
product.
-Require a separate extruder for each
polymer
-Multilayer product forming at a die
-‘tie-layers’: bond the functional layers
together
40. Multi-Layer … Mono Material
For non-demanding applications, a mono material
sheet is usually specified. This is a sheet in which
there is only one material. With a more demanding
application, a multi-layer sheet is used. Multi head
extruders feed into the extrusion die with the
differing materials.
Multi layer sheeting, with a heat compliant top layer,
can used to make heat-sealed applications. PVC / PE
for Meat Trays, and CPET / APET for Meat Trays and
Ready Meals.
41. 6. Injection molding
Injection molding is accomplished by forcing molten
plastic under pressure into a cavity formed between two
matched metal mold halves. Once the plastic cools, the
molds are opened and the part is removed.
42. -Part cost - low
-Tooling cost - high
-Production Rate - high
-Can produce intricate
parts
-Large variety of polymers
gives wide range of
properties.
-Can produce a wide
range of part sizes with
different press sizes.
45. Functions:
1. Allow rapid freezing of
polymer: isolate the
cavity and permits
withdrawal of the screw
2. Narrow and thin solid
section: be sheared off
easily after demolding
3. Increase shear rates as
melt flows through:
lower viscosity to ease
rapid and complete filling
of complex shapes
53. -Part cost - moderate
-Tooling Cost - moderate
-Production rate - moderate
to high
-Blow molding produces
parts with the highest
strength to weight ratio of
any plastic process.
Complex, hollow parts are
formed with no internal
stresses. Parts as large as
12 ft. x 4 ft. x 4 ft. can be
formed
54. Stages
1. The hot plastic extruded into the mold in pipe form.
2. While still hot, the plastic is trapped in the mold, a
hot knife cuts it off at the top and it is also pinched at
the bottom.
3. The mold then moves to the right. An air hose is
inserted into the top.
4. The plastic in the mold expands to fill the mold.
5. The mold then separates, which releases the plastic
(bottle).
55.
56. Injection blow molding
Carbonated drinks using PET
The tube ‘preform’ made by injection molding to a
very cold mold to quench it in its amorphous state
Is reheated to blowing T (just about its Tg ) and
stretch blown
Develop biaxial orientation in the product
Alternate name for this process is ‘stretch-blow’
58. 8.Plastic foam molding
-low-pressure injection molding process that is
capable of producing very large structural parts.
-The molten plastic material is injected into a mold
after being mixed with a blowing agent or high-
pressure gas.
-This produces bubbles in the plastic causing it to
foam. The foam retains the properties of the plastic
but weighs less because of reduced density.