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AUTOCLAVE MOLDING
- Manoj K
M.Tech(CIM)
DEFINITION
 Autoclave is a closed vessel (Round or Cylindrical)
in which processes occur under simultaneous
application of high temperature and pressure.
 Temperature 180 °C, Pressure 5 bar, Time 3-6 hr.
PROCESS
 In this method, prepregs (Reinforced material)
are stacked in a two-sided mold set.
 Lower side rigid mold and upper side flexible
membrane(silicon or extruded polymer film).
 Then whole assembly is vacuum bagged to
remove any air entrapped in between the layers.
 After air is removed, the entire assembly is
transferred to autoclave.
PROCESS
 Heat and pressure is applied for a definite
interval of time.
 In this process, matrix is uniformly distributed
and intimate contact is achieved through proper
bonding between fibers and matrix.
 Then assembly is cooled to a definite rate and
then vacuum bag is removed, the composite part
is taken out from the mold.
 A thin layer of release gel is applied onto the
mold surface to avoid sticking of polymer to the
mold surface.
DIAGRAM
IMAGES
IMAGES
IMAGES
AUTOCLAVE TEMP/PRESSURE CYCLE
RAW MATERIALS
Materials used
Matrix
Epoxy, polyester, polyvinyl ester, phenolic resin,
Unsaturated polyester, polyurethane resin and
thermoplastic resins,
Reinforcement
Glass fiber, carbon fiber, aramid fiber (all these fibers
may be in the form of unidirectional mat, bidirectional
(woven) mat, stitched into a fabric form, mat of
randomly oriented fibers)
ADVANTAGES
 Applicable for both thermoplastic and thermosetting
polymer composites.
 No void content in the finished part due to removing
entrapped air through vacuum.
 High degree of uniformity in part consolidation.
 Better adhesion characteristics between layers and good
control over resin and reinforcement is achieved.
 High volume fraction of reinforcement in the composite
part.
 If cores and inserts are used, there is better bonding of
these attachments due to vacuum bag processing.
 Complete wetting of fibers is achieved.
DISADVANTAGES
 There is limitation on part size which depends upon
autoclave size.
 It is a costly technique for composite processing.
 Rate of production is low and skilled labour is
required in this process
APPLICATIONS
The process is mainly used in applications requiring
high strength to weight ratio components such as
 Aircraft parts
 Marine
 Military
 Space craft
 Missiles
THANK YOU

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Autoclave molding

  • 2. DEFINITION  Autoclave is a closed vessel (Round or Cylindrical) in which processes occur under simultaneous application of high temperature and pressure.  Temperature 180 °C, Pressure 5 bar, Time 3-6 hr.
  • 3. PROCESS  In this method, prepregs (Reinforced material) are stacked in a two-sided mold set.  Lower side rigid mold and upper side flexible membrane(silicon or extruded polymer film).  Then whole assembly is vacuum bagged to remove any air entrapped in between the layers.  After air is removed, the entire assembly is transferred to autoclave.
  • 4. PROCESS  Heat and pressure is applied for a definite interval of time.  In this process, matrix is uniformly distributed and intimate contact is achieved through proper bonding between fibers and matrix.  Then assembly is cooled to a definite rate and then vacuum bag is removed, the composite part is taken out from the mold.  A thin layer of release gel is applied onto the mold surface to avoid sticking of polymer to the mold surface.
  • 10. RAW MATERIALS Materials used Matrix Epoxy, polyester, polyvinyl ester, phenolic resin, Unsaturated polyester, polyurethane resin and thermoplastic resins, Reinforcement Glass fiber, carbon fiber, aramid fiber (all these fibers may be in the form of unidirectional mat, bidirectional (woven) mat, stitched into a fabric form, mat of randomly oriented fibers)
  • 11. ADVANTAGES  Applicable for both thermoplastic and thermosetting polymer composites.  No void content in the finished part due to removing entrapped air through vacuum.  High degree of uniformity in part consolidation.  Better adhesion characteristics between layers and good control over resin and reinforcement is achieved.  High volume fraction of reinforcement in the composite part.  If cores and inserts are used, there is better bonding of these attachments due to vacuum bag processing.  Complete wetting of fibers is achieved.
  • 12. DISADVANTAGES  There is limitation on part size which depends upon autoclave size.  It is a costly technique for composite processing.  Rate of production is low and skilled labour is required in this process
  • 13. APPLICATIONS The process is mainly used in applications requiring high strength to weight ratio components such as  Aircraft parts  Marine  Military  Space craft  Missiles