This document provides an overview of a presentation on programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems. It discusses key topics including automation, PLC architecture and programming, SCADA features and software, dynamic process graphics, alarms, trends, security, and recipe management. The presentation aims to explain how PLCs and SCADA systems are used for industrial automation and process control.
A Power Point presentation On INDUSTRIAL AUTOMATION...
What is Automation?
As the name suggests ‘Automation’ means to perform automatic operations by means of different kinds of machines.
Automation is the use of control systems and information technologies to reduce the need for human work in the production of goods and services.
It is used to reduce human interference and efforts
Advantages Of PLC:-
Less Wiring.
Wiring between devices and relay contacts are done in the PLC program.
Easier and faster to make changes.
Trouble shooting aids make programming easier and reduce downtime.
Reliable components make these likely to operate for years before failure.
Programmable logic controllers (PLCs) have been an integral part of factory automation and industrial process control for decades. PLCs control a wide array of applications from simple lighting functions to environmental systems to chemical processing plants. These systems perform many functions, providing a variety of analog and digital input and output interfaces; signal processing; data conversion; and various communication protocols. All of the PLC's components and functions are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the diverse needs of different factories and applications. Input stimuli (either analog or digital) are received from machines, sensors, or process events in the form of voltage or current. The PLC must accurately interpret and convert the stimulus for the CPU which, in turn, defines a set of instructions to the output systems that control actuators on the factory floor or in another industrial environment
A Power Point presentation On INDUSTRIAL AUTOMATION...
What is Automation?
As the name suggests ‘Automation’ means to perform automatic operations by means of different kinds of machines.
Automation is the use of control systems and information technologies to reduce the need for human work in the production of goods and services.
It is used to reduce human interference and efforts
Advantages Of PLC:-
Less Wiring.
Wiring between devices and relay contacts are done in the PLC program.
Easier and faster to make changes.
Trouble shooting aids make programming easier and reduce downtime.
Reliable components make these likely to operate for years before failure.
Programmable logic controllers (PLCs) have been an integral part of factory automation and industrial process control for decades. PLCs control a wide array of applications from simple lighting functions to environmental systems to chemical processing plants. These systems perform many functions, providing a variety of analog and digital input and output interfaces; signal processing; data conversion; and various communication protocols. All of the PLC's components and functions are centered around the controller, which is programmed for a specific task.
The basic PLC module must be sufficiently flexible and configurable to meet the diverse needs of different factories and applications. Input stimuli (either analog or digital) are received from machines, sensors, or process events in the form of voltage or current. The PLC must accurately interpret and convert the stimulus for the CPU which, in turn, defines a set of instructions to the output systems that control actuators on the factory floor or in another industrial environment
PowerPoint Presentation on Industrial Automation In which we discuss About PLCs, SCADA,HMI,VFD and various tools of Automation which is used in Industries.
Like Comment & Share
The presentation gives you the basics of Programmable logic controller(PLC) and its use in industrial Automation along with
Supervisory control and Data Acquisition(SCADA).
contact for any info "nikhilbrahmas@gmail.com"
PLC and Industrial Automation - Technology OverviewNereus Fernandes
Basic Theory, PLC Types
SCADA-HMI
Drive Control using PLC
Protocols-Modbus, OPC UA
PLC Selection, Programming Guidelines
Industrial Automation Hierarchy
Other Closely Related Controllers and Networks
Safety Instrumented Systems
Building Automation Systems
Substation Automation Systems & Electrical SCADA
DCS (Distributed Control System)
RTU (Remote Terminal Unit)
Machine Vision
Position & Motion Systems
Robotics
CNC Machines
PAC (Programmable Automation Controller)
Emerging Technologies
MQTT Protocol & PLC intergation with (Industrial) IIoT and the Cloud
Assisted / Augmented Reality
Simulation & Virtual Reality
SCADA – support for Pharma Regulations, GeoSCADA
H/w & S/w to build a PLC, HMI and SCADA System
Industrial Cyber Security
Dual Use Technology
Hi friends
This PPT consist of automation information ,what is PLC,need of PLC applications,components of PLC ,PLC operations,Timers , Some Program, etc
instead of this it consists SCADA ,what is SCADA,need of SCADA,brands of SCADA, tags ,features of SCADA, Dynamic process graphic , script security etc.......
PowerPoint Presentation on Industrial Automation In which we discuss About PLCs, SCADA,HMI,VFD and various tools of Automation which is used in Industries.
Like Comment & Share
The presentation gives you the basics of Programmable logic controller(PLC) and its use in industrial Automation along with
Supervisory control and Data Acquisition(SCADA).
contact for any info "nikhilbrahmas@gmail.com"
PLC and Industrial Automation - Technology OverviewNereus Fernandes
Basic Theory, PLC Types
SCADA-HMI
Drive Control using PLC
Protocols-Modbus, OPC UA
PLC Selection, Programming Guidelines
Industrial Automation Hierarchy
Other Closely Related Controllers and Networks
Safety Instrumented Systems
Building Automation Systems
Substation Automation Systems & Electrical SCADA
DCS (Distributed Control System)
RTU (Remote Terminal Unit)
Machine Vision
Position & Motion Systems
Robotics
CNC Machines
PAC (Programmable Automation Controller)
Emerging Technologies
MQTT Protocol & PLC intergation with (Industrial) IIoT and the Cloud
Assisted / Augmented Reality
Simulation & Virtual Reality
SCADA – support for Pharma Regulations, GeoSCADA
H/w & S/w to build a PLC, HMI and SCADA System
Industrial Cyber Security
Dual Use Technology
Hi friends
This PPT consist of automation information ,what is PLC,need of PLC applications,components of PLC ,PLC operations,Timers , Some Program, etc
instead of this it consists SCADA ,what is SCADA,need of SCADA,brands of SCADA, tags ,features of SCADA, Dynamic process graphic , script security etc.......
PLC PROGRAMMING
A PROGRAMMABLE LOGIC CONTROLLER (PLC) is an industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices. Almost any production line, machine function, or process can be greatly enhanced using this type of control system. However, the biggest benefit in using a PLC is the ability to change and replicate the operation or process while collecting and communicating vital information.
&
SCADA IN INDUSTRY APPLICATION
SUPERVISORY CONTROL AND DATA ACQUISITION, a computer system for gathering and analyzing real time data. SCADA systems are used to monitor and control a plant or equipment in industries such as telecommunications, water and waste control, energy, oil and gas refining and transportation. A SCADA system gathers information, such as where a leak on a pipeline has occurred, transfers the information back to a central site, alerting the home station that the leak has occurred, carrying out necessary analysis and control, such as determining if the leak is critical, and displaying the information in a logical and organized fashion. SCADA systems were first used in the 1960s.
Sofcon NSDC approved plc training in Noida and plc scada training in delhi. We are one of the leading industrial automation training provider all over india and 100% placement assistance. Sofcon training institute providing plc, scada, embedded, vlsi, ibms and autocad training provider.
This paper Presentation(ppt) is totally on Industrial Automation for seminar along with project ( PLC based water bottle filling system) which work on the principle of Industrial Automation .
Practical Distributed Control Systems (DCS) for Engineers and TechniciansLiving Online
This workshop will cover the practical applications of the modern Distributed Control System (DCS). Whilst all control systems are distributed to a certain extent today and there is a definite merging of the concepts of a DCS, Programmable Logic Controller (PLC) and SCADA and despite the rapid growth in the use of PLC’s and SCADA systems, some of the advantages of a DCS can still be said to be Integrity and Engineering time.
Abnormal Situation Management and Intelligent Alarm Management is a very important DCS issue that provides significant advantages over PLC and SCADA systems.
Few DCSs do justice to the process in terms of controlling for superior performance – most of them merely do the basics and leave the rest to the operators. Operators tend to operate within their comfort zone; they don’t drive the process “like Vettel drives his Renault”. If more than one adverse condition developed at the same time and the system is too basic to act protectively, the operator would probably not be able to react adequately and risk a major deviation.
Not only is the process control functionality normally underdeveloped but on-line process and control system performance evaluation is rarely seen and alarm management is often badly done. Operators consequently have little feedback on their own performance and exceptional adverse conditions are often not handled as well as they should be. This workshop gives suggestions on dealing with these issues.
The losses in process performance due to the inadequately developed control functionality and the operator’s utilisation of the system are invisible in the conventional plant and process performance evaluation and reporting system; that is why it is so hard to make the case for eliminating these losses. Accounting for the invisible losses due to inferior control is not a simple matter, technically and managerially; so it is rarely attempted. A few suggestions are given in dealing with this.
Why are DCS generally so underutilised? Often because the vendor minimises the applications software development costs to be sure of winning the job, or because he does not know enough about the process or if it is a green-field situation, enough could not be known at commissioning time but no allowance was made to add the missing functionality during the ramp-up phase. Often the client does not have the technical skills in-house to realise the desired functionality is missing or to adequately specify the desired functionality.
This workshop examines all these issues and gives suggestions in dealing with them and whilst not being by any means exhaustive provides an excellent starting point for you in working with a DCS.
MORE INFORMATION: http://www.idc-online.com/content/practical-distributed-control-systems-dcs-engineers-technicians-2
The aim of this project is to design and develop a system , which will help us to control the industrial processes sitting in a far of location.
Here a wireless concept of RF radio frequency (frequency Modulation technology) is used to control and monitor.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Student information management system project report ii.pdfKamal Acharya
Our project explains about the student management. This project mainly explains the various actions related to student details. This project shows some ease in adding, editing and deleting the student details. It also provides a less time consuming process for viewing, adding, editing and deleting the marks of the students.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
2. Name of Institution
IT IS ALSO AUTOMATION
Feedback(Eyes)
Processor (Brain)
controlling unit(Hand)
When Human Operator can operate the machine ,taking Feedback of a
Machinery performance and he can change or adjust according to requirement,
that why it also called as Automation.
Thus ,we can define Automation
Any systematic operation required intelligence and as well as
monitoring action.
Output
action unit
(Leg)
3. Name of InstitutionAutomation
3
It is the use of control systems and information technologies to
reduce the need for human work in the production of goods
and services.
ADVANTAGE:
Replacing human operators in tasks that involve hard work.
Trouble shooting aids make programming easier.
Performing tasks that are beyond human capabilities.
Automation may improve in economy of enterprises.
DISVANTAGE:
Unemployment rate increases
Technical Limitation
Security Threats
High initial cost.
4. Name of Institution
Programmable Logic Controller
It is industrial computer that perform
discrete or sequential logic.
It was developed to replace mechanical
relays, timers, counters.
Reduce the changeover time. Reliability
in operation.
Flexibility in control and programming
techniques. Online offline modifications.
Small physical size, shorter project time.
Speed of operation. Ease of maintenance
and troubleshooting.
Ability to communicate and networking
with computer system in plant.
Documentation and security.
Micrologix 1000
Programmable
Controller
5. Name of InstitutionSimple PLC
network
digital inputs
digital
outputs
analog inputs /
outputs
CPU1 CPU2
redundant
field bus
connection
inputs/o
utputs
serial
connections
7. Name of InstitutionKinds of PLC
Compact:
•Fixed casing, Fixed number of I/O (most of them binary).
•No process computer capabilities (no MMC).
•Can be extended and networked by an extension (field) bus
•Sometimes LAN connection (Ethernet).
Modular PLC:
•High processing power (several CPUs),Large choice of I/O boards.
•Interface boards to field busses, Cost effective if the rack can be filled.
•Mounted on DIN-rail, 24V supply.
•Not water-proof, no ventilator.
Soft PLC:
•PC as engineering workstation
•PC as human interface (Visual Basic, Wonderware)
•PC as real-time processor
9. Name of InstitutionArchitecture of a PLC
INPUT
DEVICES
PLC OUTPUT
DEVICES
POWER
SUPPY
MEMORY INTERFACE
(24V DC,120V AC)
(Toggle or Push
buttons, proximity or
pressure sensors)
(Displays &
Monitors)
(External memory
module)
(SCADA or HMI)
10. Name of Institution
COMPUT
ER PLC
DOWNLOAD
UPLOAD
DATA TRANSMISSION - SERIAL
SYSTEM(PORT) PLC(PORT)
RS 232 DF port
Baud Rate - 9.6 Kbps to 19.2 Kbps
Driver software - RS Linx Classic, RS 232 & DF Drivers
Programming software - RS Logix 500
11. Name of Institution
Working
Source mode: +ve supply is given to the PLC.
Sink mode: -ve supply is given to the PLC.
The sink and source modes mainly define the way in which the I/O is connected to the
I/O of the PLC.
13. Name of Institution
13
L1 L2
P. B SWITCH
INPUT MODULE
WIRING DIAGRAM
LADDER PROGRAM
I:2
0
I= Input
Module
slot # in rack
Module
Terminal #
Allen-Bradley 1746-1A16
Address I:2.0/0
INPUT MODULE
14. Name of Institution
Ladder logic
Ladder logic is the oldest programming language for PLC
- based on relay intuition of electricians.
- widely in use outside Europe.
Rung 0
Rung 1
Rung 2
Input instructions (conditions)Output (actions)
Programming in PLC
15. Name of Institution
ADDRESSING FORMAT : Identifier: slot address(if any).word
address/bit
DATA FILES: Micrologix 1000 contain the status information
associated with the external I/O and all other instructions we use in
our main and subroutine ladder program files.
These files are organized by the type of data they contain. Data file
types are:
19. Name of Institution
19
PROGRAMMING
Normally Open
(NO)
Normally Closed
(NC)
Coil
Boxes
The normally open (NO) is true when the
input or output status bit controlling the contact
is 1.
The normally closed (NC) is true when the
input or output status bit controlling the contact
is 0.
Coils represent relays that are energized
when power flows to them. When a coil is
energized it causes a corresponding output to
turn on by changing the state of the status bit
controlling the output to 1.
Boxes represent various instructions or
functions that are executed when power flows
to the box. Some of these Functions are timers,
counters and math operations.
20. Name of Institution
20
AND OPERATION : In the rung
above, both inputs A and B must be true
(1) in order for the output C to be true (1).
Rung
A B C
A C
A
B
OR OPERATION : either input A or
B is be true (1), or both are true, then
the output C is true (1).
NOT OPERATION : that if input
A is be true (1),then the output C is
true (0) or when A is (0), output C is 1.
21. Name of Institution
Applications
Material Handling
Packaging Applications
General Industrial
Machinery & Conveyor
Printing
Food and Beverage
Pharmaceutical
Water Wastewater / SCADA
Clutch/Brake control
Position Control - Pick-and-place
22. Name of Institution
SCADA
Supervisory Control and Data Acquisition
Supervisory means Monitoring
entire system through
GUI representation
of working Status ,of the
entire system
Control means Controlling
the entire System such as
ON/OFF operation ,
Speed controlling,
temperature Controlling
Data Acquisition
mean collecting
data Information from
Different controller,
Sensor , Drives ,
Motor which are
connected at distance
through wire ,
Ethernet , wireless
23. Name of Institution
PLC is just like a Black Box, internal operation of its user can’t see until
the entire process complete or halt the System…Thus we required
Representation of the entire process……..
24. Name of InstitutionWHAT IS INTOUCH?
• Wonderware InTouch provides a single
integrated view of all your controls and
information resources. Intouch enables
engineers, supervisors, operators and managers
to view and interact with the working of entire
operation through graphical representations
of their production processes
24
25. Name of InstitutionWhy SCADA?
Saves Time and Money
• Less traveling for workers
• Reduces man-power needs
• Increases production efficiency of a
company
• Cost effective for power systems
• Saves energy
Reliable
Supervisory control over a
particular system
26. Name of Institution
GENERAL TERMINOLOGY
26
TAG
ANALOG TAGS
DISCRETE TAGS
SYSTEM TAGS
STRING TAGS
TOUCH PUSH BUTTONS
COLOUR LINKS
VISIBILITY
BLINK
ORIENTATION
DISABLE
VALUE DISPLAY LINK
PERCENTAGE FILL
APPLICATION SCRIPT
WINDOW SCRIPT
KEY SCRIPT
CONDITION SCRIPT
27. Name of InstitutionTAG’s
It is the address of the memory
location where signals are being
saved.
We define a TAG in order to use
it in the SCADA
software(Intouch wonderware).
TYPES : 1) Analog 2) Digital 3)
Strings
These are further associated with
either “Memory” or “I/O” type
tags.
PC-SCADA – Memory
analog/digital/string tag
PLC-SCADA - I/O
analog/digital/string tag
28. Name of InstitutionFeatures & Software
FEATURES
Dynamic process graphic
Alarm triggering
Database connectivity
Real time trend and historical trend
view
Security & Recipe management
Device connectivity
SOFTWARES
Wonderware- Intouch
Rockwell- RS view32
Siemens- winCC
30. Name of Institution
• Using this feature, one can develop graphics which can resemble
the plant.
• The graphic can include Reactor, Valves, Pumps, agitators,
conveyors as well as other equipment and machinery used in the
plant.
• The status of the equipment running / stopped can be shown
using different color / animations.
• Typically the SCADA Software will have many ready to use
symbols for proper representation which can be used in any type
of industry.
30
32. Name of Institution
32
Every plant need proper monitoring and control of the process
parameters.
Alarms represent warnings of process conditions that could
cause problems, and require an operator response.
Generally alarms are implemented by using the lamps or
hooters in field but in SCADA it can be represented using
animation.
In many SCADA software, four type of alarm limits are used ie
HI, HIHI,LOW, LOW LOW.
33. Name of Institution
We can also monitor the Real time operation and the process
on Graph .
TREND
34. Name of Institution
34
This facility is used for representing the data in graphical form.
Typically the trends plots the value with reference to the time.
Real-time data will plot the real-time value fixed period of time
while historical data stored value which can be viewed on demand.
Depending upon the storing capacity of the hard-disk on can
specify the no of days the data can be stored .
Some SCADA software show real-time and historical trends in
single graphics while few others use separate tools..
35. Name of InstitutionSECURITY
Every SCADA Software has various levels of security for
securing the application by avoiding unauthorized access.
Depending upon the access level given the operator / engineers
is allowed to do the task. In the most of the case, operators are
allowed only to operate the plant while maintenance engineers
can do the application modifications.
The security can be given for individuals as well as for groups.
35
37. Name of Institution
37
In many case we use the same plant for manufacturing different
product range. for example an oil blending plant can manufacture
power oil, transformer oil, automobile oil.
The recipe management is facility is used to maintain various
recipes of different products and implement it on the process.
The recipe can be stored in a single server and it can be fetched
by any client server from any area to run the process.
38. Name of Institution
In Industry SCADA were designed on Computer System , and display
may be on computer screen, LCD Display or Projector