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The dried cells of
microorganisms (algae,
bacteria, actinomycetes
and fungi)used as food or
feed are collectively known
as “microbial protein”
It was newly
termed as
“single-cell
protein” in
1967 at MIT
Cambridge.
• No. of microbes as a part of
diet
• 16th century – spirulina was
consumed as source of protein
• 1980 – Esrtwhile U.S.S.R –
largest producer of SCP (1.1
million tonnes/year)
C6H12O6
NH3
C6H7O3NH2 3H2O
Glucose nutrients
Microbial biomass (ash
free)
High-energy sources
(bacteria)
Waste products
(fungi)
Carbon-di-oxide
(algae)
Agriculture & forestry
sources
(cellulose)
SUBSTRATES
Microorganism
s (algae,
bacteria, fungi,
yeast and
actinomycetes)
– substrates for
SCP production
• Microscopic algae & well – accepted food world over.
• A simple, one-celled form of (blue green) algae that
thrives in warm,
fresh-water bodies.
• It contains the most remarkable concentration and
combination of
nutrients known in any food, plant, grain or herb.
• It contains 65 - 70 % protein.
CULTIVATION OF
SPIRULINA
MASS CULTIVATION
SEMI-NATURAL LAKE
SYSTEM
ARTIFICIALLY BUILT
CULTIVATION SYSTEM
WASTE WATER SYSTEMCLEAN WATER SYSTEM
• Two types - under operation
• Third type – enclosed system : transparent tube, biocoil
or photobioreacter – under development
SEMI NATURAL LAKE SYSTEM
1. ideal environment for
natural growth
2. Product – expensive, low
quality
3. SCP – good for fish and
animal feed
ARTIFICIALLY BUILT
CULTIVATION SYSTEM
1. Climatic condition favor
mass outdoor production.
CLEAN WATER
SYSTEM
• More expensive
• Shallow raceway ponds
circulated with paddle wheels
• High quality nutrients
• Rapid growth – sodium nitrite &
sodium bicarbonate
• Initial PH of water – 8.5
• Self adjusted pH : 10-10.5
• PH – least chance of
contamination
• Product in India & Abroad –
heath food, baby food & multi
vitamin tablets
Wet slurry is washed and collected Removing the moisture
WASTE WATER
SYSTEM
• After full growth- pond is
screened & added to
aquaculture - feed fish
• Dried in solar drier – human
feed
• For growth – animal & human
wastes & sewage
• Waste digester settle
as solid particles
• Nutrient source – liquid effluents
added in artificially constructed
ponds
• Growth - sodium nitrite &
sodium bicarbonate
Spirulina tanks Collecting the harvest
Requirements
for growth of
spirulina
Algal tanks
Light
Temperature
pH
Agitation
Harvesting
Drying
Cultivation
yield
Algal tanks
• Rectangular / circular cemented tanks
• Circular tanks – ease of handling
• Depth – 25cm
• Open tanks – tropical & sub-tropical regions
Light
• Spirulina – low light intensity (photolysis occurs in high light
intensity)
Temperature
• Optimum temperature : 35-45 c
pH
• Requires high pH of 8.5-10.5
• Initially maintained at 8.5 & automatically
elevated to 10.5
Agitation
• To achieve good quality & better yield
• Agitation by brush, paddle power, pipe
pumps, wind power, rotators.
Harvesting
• It floats on water by forming a thick mat.
• Harvested by fine steel screens, nylon /
cotton cloths.
Drying
• Sun drying – most suitable & economical (it has thin cell wall)
• Better results – CFTRI
Yield
• Average yield : 8-12g/m2/day
Avoiding
contaminati
on
• Microbial load –affect safety & quality
• Safety limits to be maintained – incorporation into baby foods
• Dried spirulina – packed in aluminium bags / sealed in bottles
Cosmetics (replace carcinogenic
cosmetics
Therapeutic & natural medicine
(weight loss, reduce blood glucose)
Health food (multi-vitamin
powder)
Protein supplement (60-72%)
Decide species &
procure the seeds
Grow seeds in
specific medium
Culture is well-
developed
Transfer to large
flask to increase the
volume of inoculum
Inoculum is well-
developed
Transfer to small
outdoor ponds or
large outdoor
ponds
Pond shows
sufficient growth of
spirulina
Filter & remove
algae from water
Wash with fresh
water to remove
chemicals adhere to
it
Wet mass- dry in
spray / freeze drier
Spirulina (final
product)
Single Cell Protein
Single Cell Protein

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Single Cell Protein

  • 1.
  • 2. The dried cells of microorganisms (algae, bacteria, actinomycetes and fungi)used as food or feed are collectively known as “microbial protein” It was newly termed as “single-cell protein” in 1967 at MIT Cambridge.
  • 3. • No. of microbes as a part of diet • 16th century – spirulina was consumed as source of protein • 1980 – Esrtwhile U.S.S.R – largest producer of SCP (1.1 million tonnes/year)
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10. High-energy sources (bacteria) Waste products (fungi) Carbon-di-oxide (algae) Agriculture & forestry sources (cellulose) SUBSTRATES Microorganism s (algae, bacteria, fungi, yeast and actinomycetes) – substrates for SCP production
  • 11.
  • 12.
  • 13. • Microscopic algae & well – accepted food world over. • A simple, one-celled form of (blue green) algae that thrives in warm, fresh-water bodies. • It contains the most remarkable concentration and combination of nutrients known in any food, plant, grain or herb. • It contains 65 - 70 % protein.
  • 14. CULTIVATION OF SPIRULINA MASS CULTIVATION SEMI-NATURAL LAKE SYSTEM ARTIFICIALLY BUILT CULTIVATION SYSTEM WASTE WATER SYSTEMCLEAN WATER SYSTEM
  • 15. • Two types - under operation • Third type – enclosed system : transparent tube, biocoil or photobioreacter – under development
  • 16.
  • 17. SEMI NATURAL LAKE SYSTEM 1. ideal environment for natural growth 2. Product – expensive, low quality 3. SCP – good for fish and animal feed ARTIFICIALLY BUILT CULTIVATION SYSTEM 1. Climatic condition favor mass outdoor production.
  • 18. CLEAN WATER SYSTEM • More expensive • Shallow raceway ponds circulated with paddle wheels • High quality nutrients • Rapid growth – sodium nitrite & sodium bicarbonate • Initial PH of water – 8.5 • Self adjusted pH : 10-10.5 • PH – least chance of contamination • Product in India & Abroad – heath food, baby food & multi vitamin tablets
  • 19. Wet slurry is washed and collected Removing the moisture
  • 20. WASTE WATER SYSTEM • After full growth- pond is screened & added to aquaculture - feed fish • Dried in solar drier – human feed • For growth – animal & human wastes & sewage • Waste digester settle as solid particles • Nutrient source – liquid effluents added in artificially constructed ponds • Growth - sodium nitrite & sodium bicarbonate
  • 22. Requirements for growth of spirulina Algal tanks Light Temperature pH Agitation Harvesting Drying Cultivation yield
  • 23. Algal tanks • Rectangular / circular cemented tanks • Circular tanks – ease of handling • Depth – 25cm • Open tanks – tropical & sub-tropical regions Light • Spirulina – low light intensity (photolysis occurs in high light intensity)
  • 24. Temperature • Optimum temperature : 35-45 c pH • Requires high pH of 8.5-10.5 • Initially maintained at 8.5 & automatically elevated to 10.5
  • 25. Agitation • To achieve good quality & better yield • Agitation by brush, paddle power, pipe pumps, wind power, rotators. Harvesting • It floats on water by forming a thick mat. • Harvested by fine steel screens, nylon / cotton cloths.
  • 26. Drying • Sun drying – most suitable & economical (it has thin cell wall) • Better results – CFTRI Yield • Average yield : 8-12g/m2/day Avoiding contaminati on • Microbial load –affect safety & quality • Safety limits to be maintained – incorporation into baby foods • Dried spirulina – packed in aluminium bags / sealed in bottles
  • 27.
  • 28.
  • 29. Cosmetics (replace carcinogenic cosmetics Therapeutic & natural medicine (weight loss, reduce blood glucose) Health food (multi-vitamin powder) Protein supplement (60-72%)
  • 30. Decide species & procure the seeds Grow seeds in specific medium Culture is well- developed Transfer to large flask to increase the volume of inoculum Inoculum is well- developed Transfer to small outdoor ponds or large outdoor ponds Pond shows sufficient growth of spirulina Filter & remove algae from water Wash with fresh water to remove chemicals adhere to it Wet mass- dry in spray / freeze drier Spirulina (final product)