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Micro-encapsulation By SANDEEP MOLLIDAIN Roll no:04 M.Pharmacy (pharmaceutical technology) SHIFT- II
CONTENTS: INTRODUCTION REASONS FOR MICROENCAPSULATION FUNDAMENTAL CONSIDERATIONS CORE MATERIAL COATING MATERIAL RELEASE MECHANISMS METHODS OF PREPARATION APPLICATIONS OF  MICROENCAPSULATION PHYSICOCHEMICAL  EVALUATION ADVANTAGES CONCLUSION
Microencapsulation is a process by which  solids, liquids or even gases may be enclosed in microscopic particles by  formation of thin coatings of wall material around the  substances. INTRODUCTION Definition  :
[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Microspheres :
Formulated Microsphere
Red one’s are R.B.C  Purple one’s are microspheres
REASONS FOR MICROENCAPSULATION ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
FUNDAMENTAL CONSIDERATIONS ,[object Object],[object Object],[object Object]
CORE MATERIAL ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
COATING MATERIAL ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
POLYMERS NATURAL SYNTHETIC BIODEGRADABLE Ex: Polyanhydrides Lactides,glycolides NON- BIODEGRADABLE Ex: epoxy polymers acrolein PROTEINS Ex: albumins gelatin collagen CARBOHYDRATES Ex: starch carrageenan CHEMICALLY MODIFIED  CARBOHYDRATES Ex: poly acryl dextran poly acryl starch Classification of polymers
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Morphology of Microcapsules The morphology of microcapsules depends mainly on the core material and the deposition process of the shell. 1- Mononuclear (core-shell) microcapsules contain the shell around the core. 2- Polynuclear capsules have many cores enclosed within the shell. 3- Matrix encapsulation in which the core material is distributed homogeneously into the shell material. - In addition to these three basic morphologies, microcapsules can also be mononuclear with multiple shells, or they may form clusters of microcapsules.
RELEASE MECHANISMS ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Schematics of a fluid-bed coater. (a) Top spray; (b) bottom spray; (c) tangential spray
[object Object],[object Object]
COACERVATION  PHASE  SEPARATION Microencapsulation by coacervation phase  separation is  generally attributed to The National Cash Register (NCR)  Corporation and the patents of B.K. Green et al.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
(iii) addition of nonsolvent, e.g. addition of isopropyl ether to  methyl ethyl ketone solution of cellulose acetate butyrate (methylscopalamine hydrobromide is core),  (iv) addition of incompatible polymer to the polymer solution, e.g.  addition of polybutadiene to the solution of ethylcellulose in  toluene (methylene blue as core material), (v) inducing polymer – polymer interaction, e.g. interaction of  gum Arabic and gelatine at their iso-electric point.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Schematic representation of the coacervation process.  (a) Core material dispersion in solution of shell polymer;  (b) separation of coacervate from solution;  (c) coating of core material by microdroplets of coacervate;  (d) coalescence of coacervate to form continuous shell around core particles .
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
Microencapsulation by rapid expansion of supercritical solutions (RESS).
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
CO EXTRUSION 1- A dual fluid stream of liquid core and shell materials is pumped through concentric tubes and forms droplets under the influence of vibration. 2-The shell is then hardened by chemical cross linkings, cooling, or solvent evaporation. - Different types of extrusion nozzles have been developed in order to optimize the process
Schematic presentation of the Co-extrusion process
Co-extrusion Process
SPRAY DRYING  AND  SPRAY CONGEALING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
Schematic illustrating the process of micro-encapsulation by spray-drying.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Microencapsulation by spinning disc
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
Atomic Force Microscope
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
laser diffractometer.
POLYMER SOLUBILITY IN THE SOLVENTS ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
viscometer
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
multi volume pychnometer.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
BEAKER METHOD ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
REFERENCES 1. Allen LV, Popovich NG, Ansel HC. Pharmaceutical Dosage Forms and Drug Delivery Systems. Delhi, India: BI Pubication;2005;8:265. 2. N.K.Jain, Controlled and Novel drug delivery, 04 Edition, 236-237, 21. 3. S.P.Vyas and R.K.Khar, Targeted and Controlled drug delivery, 07 Edition, 418. 4. Lachman LA, Liberman HA, Kanig JL. The Theory and Practice of Industrial Pharmacy. Mumbai, India: Varghese Publishng House;3:414-415.
5. Ramington GA.  The Science and Practice of Pharmacy. Delhi, India: BI publication;2006, 21st Edition, Volume I:924. 6.P.Venkatesan, C.Muralidharan, R.Manavalan and K.Valliappan. Selection of better method for the preparation of microspheres by applying Analytic Hierarchy Process. J. Pharm. Sci. & Res. Vol.1(3), 2009, 64-78.
Thank you

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Microencapsulation by sandeep

  • 1. Micro-encapsulation By SANDEEP MOLLIDAIN Roll no:04 M.Pharmacy (pharmaceutical technology) SHIFT- II
  • 2. CONTENTS: INTRODUCTION REASONS FOR MICROENCAPSULATION FUNDAMENTAL CONSIDERATIONS CORE MATERIAL COATING MATERIAL RELEASE MECHANISMS METHODS OF PREPARATION APPLICATIONS OF MICROENCAPSULATION PHYSICOCHEMICAL EVALUATION ADVANTAGES CONCLUSION
  • 3. Microencapsulation is a process by which solids, liquids or even gases may be enclosed in microscopic particles by formation of thin coatings of wall material around the substances. INTRODUCTION Definition :
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  • 10. Red one’s are R.B.C Purple one’s are microspheres
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  • 17. POLYMERS NATURAL SYNTHETIC BIODEGRADABLE Ex: Polyanhydrides Lactides,glycolides NON- BIODEGRADABLE Ex: epoxy polymers acrolein PROTEINS Ex: albumins gelatin collagen CARBOHYDRATES Ex: starch carrageenan CHEMICALLY MODIFIED CARBOHYDRATES Ex: poly acryl dextran poly acryl starch Classification of polymers
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  • 22. Morphology of Microcapsules The morphology of microcapsules depends mainly on the core material and the deposition process of the shell. 1- Mononuclear (core-shell) microcapsules contain the shell around the core. 2- Polynuclear capsules have many cores enclosed within the shell. 3- Matrix encapsulation in which the core material is distributed homogeneously into the shell material. - In addition to these three basic morphologies, microcapsules can also be mononuclear with multiple shells, or they may form clusters of microcapsules.
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  • 39. Schematics of a fluid-bed coater. (a) Top spray; (b) bottom spray; (c) tangential spray
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  • 41. COACERVATION PHASE SEPARATION Microencapsulation by coacervation phase separation is generally attributed to The National Cash Register (NCR) Corporation and the patents of B.K. Green et al.
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  • 46. (iii) addition of nonsolvent, e.g. addition of isopropyl ether to methyl ethyl ketone solution of cellulose acetate butyrate (methylscopalamine hydrobromide is core), (iv) addition of incompatible polymer to the polymer solution, e.g. addition of polybutadiene to the solution of ethylcellulose in toluene (methylene blue as core material), (v) inducing polymer – polymer interaction, e.g. interaction of gum Arabic and gelatine at their iso-electric point.
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  • 49. Schematic representation of the coacervation process. (a) Core material dispersion in solution of shell polymer; (b) separation of coacervate from solution; (c) coating of core material by microdroplets of coacervate; (d) coalescence of coacervate to form continuous shell around core particles .
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  • 57. Microencapsulation by rapid expansion of supercritical solutions (RESS).
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  • 70. CO EXTRUSION 1- A dual fluid stream of liquid core and shell materials is pumped through concentric tubes and forms droplets under the influence of vibration. 2-The shell is then hardened by chemical cross linkings, cooling, or solvent evaporation. - Different types of extrusion nozzles have been developed in order to optimize the process
  • 71. Schematic presentation of the Co-extrusion process
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  • 84. Schematic illustrating the process of micro-encapsulation by spray-drying.
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  • 137. REFERENCES 1. Allen LV, Popovich NG, Ansel HC. Pharmaceutical Dosage Forms and Drug Delivery Systems. Delhi, India: BI Pubication;2005;8:265. 2. N.K.Jain, Controlled and Novel drug delivery, 04 Edition, 236-237, 21. 3. S.P.Vyas and R.K.Khar, Targeted and Controlled drug delivery, 07 Edition, 418. 4. Lachman LA, Liberman HA, Kanig JL. The Theory and Practice of Industrial Pharmacy. Mumbai, India: Varghese Publishng House;3:414-415.
  • 138. 5. Ramington GA. The Science and Practice of Pharmacy. Delhi, India: BI publication;2006, 21st Edition, Volume I:924. 6.P.Venkatesan, C.Muralidharan, R.Manavalan and K.Valliappan. Selection of better method for the preparation of microspheres by applying Analytic Hierarchy Process. J. Pharm. Sci. & Res. Vol.1(3), 2009, 64-78.